Subscribe to Our Youtube Channel
Related Manuals for Struers TenuPol-5
Summary of Contents for Struers TenuPol-5
- Page 1 TenuPol-5 Polishing unit Instruction Manual Original Instructions Doc. no.: 14087025-01_A_en-us Date of release: 2023.03.31...
- Page 2 Copyright The contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without the written permission of Struers ApS is not allowed. All rights reserved. © Struers ApS 2023.03.31. TenuPol-5...
-
Page 3: Table Of Contents
2.3 Safety messages 2.4 Safety messages in this manual 2.5 Working with electrolytes 2.5.1 Perchloric acid 3 Getting started 3.1 Device description 3.2 Overview - TenuPol-5 3.2.1 Control panel functions 4 Transport and storage 4.1 Transport 4.2 Storage 5 Installation 5.1 Unpack the machine... - Page 4 6.5 Spare parts 6.6 Disposal 6.7 Service and repair 7 Troubleshooting 8 Technical data 8.1 Technical data - TenuPol-5 8.2 Noise and vibration levels 8.3 Safety Circuit Categories/Performance Level 8.4 Safety Related Parts of the Control System (SRP/CS) 8.5 Diagrams 8.5.1 Diagrams - TenuPol-5...
-
Page 5: About This Manual
1 About this manual About this manual CAUTION Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. Note Read the Instruction Manual carefully before use. Note If you wish to view specific information in detail, see the online version of this manual. -
Page 6: Tenupol-5 Safety Precautions
The equipment is designed for preparation of conductive materials suitable for electrolytic etching. In order for the equipment to operate correctly and safety, it must be used with Struers accessories and consumables specially designed for this purpose and this type of device. -
Page 7: Safety Messages
12. Never try to open the polishing unit while it is running. 13. Do not use the pump without having electrolyte or water in the electrolyte container. 14. Struers recommends that the cooling water supply is shut off or disconnected if the machine is to be left unattended. -
Page 8: Safety Messages In This Manual
This sign indicates that additional information and hints are available. Safety messages in this manual WARNING Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. WARNING Follow all safety requirements for handling, mixing, emptying and disposing of electrolytes. - Page 9 The operator must be fully instructed in how to handle and use electrolytes with this machine. CAUTION The machine is designed to be used with electrolytes recommended by Struers. Electrolytes that are not recommended by Struers can be dangerous to the operator or harm the machine. CAUTION Fire and explosion hazards •...
- Page 10 Prolonged exposure to loud noises may cause permanent damage to a person’s hearing. Use hearing protection if the exposure to noise exceeds the levels set by local regulations. CAUTION Do not use the machine with non-compatible accessories or consumables. TenuPol-5...
-
Page 11: Working With Electrolytes
The operator must be fully instructed in how to handle and use electrolytes with this machine. CAUTION The machine is designed to be used with electrolytes recommended by Struers. Electrolytes that are not recommended by Struers can be dangerous to the operator or harm the machine. TenuPol-5... -
Page 12: Perchloric Acid
Do not inhale any vapor from the solution or its components. • Avoid skin contact. Mixing perchloric acid into the electrolyte solution If you are working with Struers electrolytes marked with the prefix A, you must mix a certain amount of perchloric acid into the electrolyte solution. TenuPol-5... - Page 13 100 ml butoxyethanol Chemicals All chemicals are chemically pure, preferably analytical grade. Per cent is, where no other is stated, weight per cent. Butoxyethanol Ethylene glycol monobutyl ether, -(CH -O-CH Ethanol 96% vol Perchloric acid 60%, HClO Distilled water TenuPol-5...
- Page 14 Before mixing, read the MSDS thoroughly for the specific components. The user must follow the instructions for proper work procedure according to the instruction manual supplied with the equipment. Note The product must be disposed of according to local regulations for dangerous goods. TenuPol-5...
- Page 15 CAUTION Limit the use or storage of perchloric acid to quantities less than 500 g per fume hood. Never let perchloric acid crystallize on bottle necks, caps or anywhere else. TenuPol-5...
-
Page 16: Getting Started
After use, the electrolyte container must be emptied and cleaned with water. The electrolyte must be stored in a safe location in a closed container suitable for the purpose. Cleaning is carried out by using the electrolyte container filled with water. TenuPol-5... -
Page 17: Overview - Tenupol-5
See the manual supplied with the specific equipment. 3.2.1 Control panel functions There is no control panel on the TenuPol-5 polishing unit. The unit is controlled from the TenuPol-5 control unit. See the manual supplied with the specific equipment. TenuPol-5... -
Page 18: Transport And Storage
• Package the unit securely before transportation. Insufficient packaging could cause damage to the unit and will void the warranty. Contact Struers Service. • We recommend that you use the original packaging and fittings. -
Page 19: Check The Packing List
Jet holder. Inside diameter: Ø1 mm. Set of 2 pieces Protective cover Electrolyte container, insulated, PVC Electrolyte container, uninsulated, PVC Tube for cooling coil. Diameter: 8 mm. Length: 1 m Jet holder. With ascending tube for calibration Return tube for calibration Instruction Manual set TenuPol-5... -
Page 20: Location
Incorrect voltage can damage the electrical circuit. Note In countries with a 100 - 120 V electrical power supply, you must change the setting – 115 V: 100-120 V/50/60 Hz – 230 V: 200-240 V/50/60 HzFactory setting TenuPol-5... -
Page 21: Connecting The Polishing Unit
The first time the machine is switched on, it is recommended that you adjust the pump. See Calibrating the pump ►30. Preparing the unit for operation WARNING The polishing unit must be placed in a well ventilated area, preferably a fume cabinet. Do not touch, move or tamper with the unit during use. TenuPol-5... -
Page 22: Setting Up The Polishing Unit
For instructions on handling electrolytes, see Working with electrolytes ►11. Remove the base plate with the pump and cooling coil from the electrolyte container. Fill the electrolyte container to the mark with electrolyte (approximately 1 l). Place the base plate on the electrolyte container. TenuPol-5... -
Page 23: Mounting The Jet Holders
Proper maintenance is required to achieve the maximum up-time and operating lifetime of the machine. Maintenance is important in ensuring continued safe operation of your machine. The maintenance procedures described in this section must be carried out by skilled or trained personnel. TenuPol-5... -
Page 24: Manual Functions
When you change from a method that uses one type of electrolyte to a method that uses a different type of electrolyte, you must change the electrolyte. You will be prompted to change the electrolyte and clean the system. If needed, you can start this function manually. TenuPol-5... - Page 25 2. Place it in the container with water 3. Remove the present elec. [ Cleaning... ] The system is being cleaned now. Please wait 54s [ Cleaning done ] 1. Lift the polishing table. 2. Use alcohol to remove water. 3. Clean off the remaining alcohol. TenuPol-5...
-
Page 26: Cleaning
From the Manual Functions screen, select the Cleaning screen. Press Enter to continue. Follow the on-screen instructions.The on-screen instructions are listed below. Press Enter to continue through the sequence of steps. You can cancel the process at any time. To do so, press Escape. TenuPol-5... -
Page 27: Operating The Pump Manually
From the Manual Functions screen, select the Pump screen. Press Enter. Adjust the flow rate. Press Enter or Escape to stop the pump. Daily Clean the machine every day after you finish working, as any electrolyte residue in the polishing cell can affect subsequent preparations. TenuPol-5... -
Page 28: Cleaning
When the cleaning program is finished, clean all accessible surfaces with a damp cloth, including the inside of the electrolyte container. Wash all the used specimen holders thoroughly. 6.2.1 Cleaning When you have finished using the machine, you must clean the system. TenuPol-5... - Page 29 3. Remove the present elec. [ Cleaning... ] The system is being cleaned now. Please wait 54s [ Cleaning done ] 1. Lift the polishing table. 2. Use alcohol to remove water. 3. Clean off the remaining alcohol. [ Remove water ] Remove the water. TenuPol-5...
-
Page 30: Control Unit
If the results are not correct, or if you cannot reproduce the results, adjust the pump. This function calibrates the pump of the polishing unit and ensures that the flow rate settings in the Struers methods are correct. Insert the calibration holder in the polishing cell. -
Page 31: Annually
17. Adjust the water level to the lower mark. The minimum setting should be approx. 75. 18. Press Enter to save the value. 19. When you have completed the adjustment, press Escape. Annually The safety devices must be tested at least once a year. TenuPol-5... -
Page 32: Test The Safety Devices
If you have technical questions or when you order spare parts, state the serial number. The serial number is stated on the type plate of the unit. For further information, or to check the availability of spare parts, contact Struers Service. Contact information is available on Struers.com. -
Page 33: Service And Repair
The device is switched on but The backlight of the display Press any button to reactivate the display is blank. has been turned off. the backlight. See also TenuPol-5 Control unit, Optimizing the results. TenuPol-5... -
Page 34: Technical Data
8 Technical data Technical data Technical data - TenuPol-5 Subject Specifications Software and electronics Supplied from TenuPol-5 Control unit. See the Instruction Manual for this unit. Power supply Supplied from TenuPol-5 Control unit. See the Instruction Manual for this unit. Output: Voltage/Current Polishing 0-100 V (0.1 V steps)/2.5 A... -
Page 35: Safety Related Parts Of The Control System (Srp/Cs)
SRP/CS (safety-related parts of a control system) are parts that have an influence on safe operation of the machine. Note Replacement of safety critical components must only be performed by a Struers engineer or a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.). - Page 36 8 Technical data Polishing unit Title TenuPol-5, Block diagram 15393051 A TenuPol-5, Connection adapter 15393508 B TenuPol-5...
- Page 37 8 Technical data 15393051 A TenuPol-5...
- Page 38 8 Technical data 15393508 B TenuPol-5...
-
Page 39: Legal And Regulatory Information
Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment. -
Page 41: Declaration Of Conformity
Based on: 14087902 B Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name TenuPol-5 Polishing unit Model Function Polishing unit for TenuPol-5, Electrochemical thinning Type Cat. no. 04086002 TenuPol-5 Polishing unit in combination with 05396233 TenuPol-5Control unit Serial no. - Page 42 Tõlked leiate aadressilt Katso käännökset osoitteesta Pour les traductions, voir Za prijevode idite na A fordítások itt érhetők el Per le traduzioni consultare www.struers.com/Library 翻 訳 については、 Vertimai patalpinti Tulkojumus skatīt Voor vertalingen zie For oversettelser se Aby znaleźć tłumaczenia, sprawdź...
Need help?
Do you have a question about the TenuPol-5 and is the answer not in the manual?
Questions and answers