Related Manuals for Hydac FluidControl FCU 2000-1 Series
Summary of Contents for Hydac FluidControl FCU 2000-1 Series
- Page 1 FCU 2000-1 Series FluidControl Unit Operating and Maintenance Instructions Valid from firmware versions 3.22 up English (translation of original instructions) Document no.: 3116140d...
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Page 2: Trademarks
HYDAC FILTER SYSTEMS GMBH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the express written consent of HYDAC Filter Systems GmbH. Contraventions are liable to compensation. Exclusion of liability We made every endeavor to ensure the accuracy of the contents of this document. -
Page 3: Table Of Contents
Contact assignment (switched position when the FCU is ready for operation) ......................24 Relay functions ....................25 Programmable limit values FCU 20xx .............. 27 Programmable limit values FCU 21xx / FCU 22xx ........... 28 HYDAC FILTER SYSTEMS GMBH Page 3 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... - Page 4 SETUP menu ...................... 56 Autostart ......................57 Abort at Q=0 ....................58 Setting the pump start delay ................59 Setting the date and time ................. 60 HYDAC FILTER SYSTEMS GMBH Page 4 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
- Page 5 Overview of the differences between ISO 4406:1987 and ISO 4406:1999 ....................... 85 SAE AS 4059 ...................... 86 SAE AS 4059 table ..................86 Cleanliness Classes according to SAE ............86 HYDAC FILTER SYSTEMS GMBH Page 5 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
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Page 6: Changes To The Manual
Changes to firmware have been integrated Document standardization acc. 2006/42/EC Defined display for excessively dirty fluid Index "d" — from firmware version V 3.2x Revision of Manual HYDAC FILTER SYSTEMS GMBH Page 6 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 7: Preface
Consequently, there might be deviations in technical details, illustrations and dimensions. If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input. -
Page 8: Customer Service
When making modifications or performing repair work to components affecting the safety of the product, the product may not be put back into operation until it has been examined and released by a HYDAC representative. Please notify us immediately of any modifications made to the product whether by you or a third party. -
Page 9: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented by one number every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH Page 9 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... -
Page 10: Safety Information And Instructions
Check the hoses and connectors for leaks on a daily basis. WARNING Hydraulic systems are under pressure Danger of bodily injury ► Depressurize the system before performing any work on it. HYDAC FILTER SYSTEMS GMBH Page 10 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 11: Explanation Of Symbols And Warnings
Proper or designated use of the product extends to the following: Maintaining adherence to all the instructions contained in the operating manual. Performing requisite inspection and maintenance work. HYDAC FILTER SYSTEMS GMBH Page 11 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 12: Improper Use
Do not make any structural modifications (design modifications, extensions) to the FCU without the prior consent of the manufacturer. Any conversion modifications require written permission from HYDAC FILTER SYSTEMS GMBH. Immediately replace any parts which are not in perfect condition. -
Page 13: Training And Instruction Of Personnel
Activity Packing Transportation Commissioning Operation Troubleshooting/ locating the source of malfunction Remedying of mechanical faults Remedying of electrical faults Maintenance Repair work Decommissioning/storage HYDAC FILTER SYSTEMS GMBH Page 13 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 14: Checking The Scope Of Delivery
Return hose DN 7, L = 2000 m Connection cable FCU <-> PC CD-ROM with FluMoS light software Operating and Maintenance Instructions Certificate of calibration HYDAC FILTER SYSTEMS GMBH Page 14 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 15: Description Of The Fcu
The FCU has a measured value memory for up to 3000 measured values, which are stored in the form of logs (maximum of 100). HYDAC FILTER SYSTEMS GMBH Page 15 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... -
Page 16: Operating Elements / Dimensions
Electrical connection - 24 V DC Serial interface Control port Sealing cover Suction port SUCTION INLET (only 2xx0-4) Change-over valve (only 2xx0-4) Dot-matrix printer Display Keyboard Flow rate regulator HYDAC FILTER SYSTEMS GMBH Page 16 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 17: Restrictions On Use - Fcu 2010 / 2110 / 2210
Impermissible operating conditions The FCU will be destroyed ► Only operate the FCU in conjunction with HFD-R operating fluids (phosphoric acid esters e.g. Skydrol, Fyrquel, Hyjet). HYDAC FILTER SYSTEMS GMBH Page 17 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... -
Page 18: Hydraulic Diagram
Hydraulic diagram INLET OUTLET Item Designation Optical sensor Flow rate sensor Flow rate control valve (adjustable) Filter Flow control valve Pressure control valve Pressure accumulator HYDAC FILTER SYSTEMS GMBH Page 18 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 19: Fcu Function Description
Evaluation electronics Flow rate sensor Display Flow rate control valve (adjustable) Filter Flow control valve Pressure control valve Serial interface Keyboard Relay Printer Pressure accumulator HYDAC FILTER SYSTEMS GMBH Page 19 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... - Page 20 Relays 1 and 2 are limit value switches (change-over contacts) and also serve to control a filtration unit. Relay 3 outputs the operational readiness signal (DEVICE READY) (closing device; closed when FCU is ready for operation) HYDAC FILTER SYSTEMS GMBH Page 20 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc...
- Page 21 (11), e.g. by means of a PC. (Software and cable included with the unit as supplied) The built-in printer (14) documents the measurements in the form of tables or graphs. HYDAC FILTER SYSTEMS GMBH Page 21 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc...
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Page 22: Electrical Connection Of The Fcu
INPUT". Switch on the FCU on or off at the On/Off switch on the rear side. This connection is used for supplying the FCU electronics and battery charging circuit with power. HYDAC FILTER SYSTEMS GMBH Page 22 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... -
Page 23: Connecting The "Pc" Interface
Received data ground T+ (TB) Transmission data R+ (RB) Received data +5 V Supply, bus termination The pin assignment corresponds to DIN 66348 (DIN measurement bus) HYDAC FILTER SYSTEMS GMBH Page 23 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 24: Control" - Connecting The Control Port
This enables the FCU to be remote-controlled-switched on and off via an external power supply. The battery will however still be charged, if a power adapter is connected. HYDAC FILTER SYSTEMS GMBH Page 24 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... -
Page 25: Relay Functions
< lower value < lower limit or limit or Measured Measured value > upper value > upper limit limit Outside range Measured After Measured After switching HYDAC FILTER SYSTEMS GMBH Page 25 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... - Page 26 < upper measurement limit Test cycle time is restarted Relay 3 All operating modes FCU ready for FCU not ready for operation operation HYDAC FILTER SYSTEMS GMBH Page 26 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
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Page 27: Programmable Limit Values Fcu 20Xx
2 / 4 15 / 15 M4: Filtration limits 10 / 9 23 / 21 2 / 4 15 / 15 M4: Test cycle time 1440 HYDAC FILTER SYSTEMS GMBH Page 27 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 28: Programmable Limit Values Fcu 21Xx / Fcu 22Xx
12 / 10 / 9 25 / 23 / 21 2 / 2 / 4 15 / 15 / 15 M4: Test cycle time 1440 HYDAC FILTER SYSTEMS GMBH Page 28 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 29: Hydraulic Connection Of The Fcu
Hydraulic connection of the FCU WARNING Hydraulic systems are under pressure Danger of bodily injury ► Depressurize the system before performing any work on it. HYDAC FILTER SYSTEMS GMBH Page 29 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 30: Conducting Measurements Via The High-Pressure Port (Inlet)
Now connect the other end of the high pressure hose to the system. Oil can start to flow through the FCU as soon as the system has been connected to the pressure fitting. HYDAC FILTER SYSTEMS GMBH Page 30 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... -
Page 31: Switching On The Fcu
The FCU provides two viscosity ranges for selection: 1 … 10 mm²/s 5 … 1000 mm²/s You can find details on change-over of the viscosity range on page 63. HYDAC FILTER SYSTEMS GMBH Page 31 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... -
Page 32: Starting Up The Fcu
If an error message appears in the display, turn the flow control valve in the required direction until the error message disappears and measurement operation starts automatically. HYDAC FILTER SYSTEMS GMBH Page 32 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... -
Page 33: Operating The Fcu
Cancel entries / Stop measurement stop Scroll through menus (when the “ ” menu symbol is displayed) Scroll through Selection. Raise/lower numbers and letters (in Input mode) HYDAC FILTER SYSTEMS GMBH Page 33 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 34: Menu And Number Keys (Red)
Press the keys simultaneously. This is possible only if no measurement had been started beforehand. Activate / deactivate keypad lock. start Press the keys simultaneously. HYDAC FILTER SYSTEMS GMBH Page 34 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 35: Fcu Menus
Confirm entries and start When autostart is measurement. activated, start confirmation occurs automatically immediately after switching on the FCU. Accept the setting and exit the stop MODE menu. HYDAC FILTER SYSTEMS GMBH Page 35 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 36: Mode "M1: Measure
FCU after it has fallen below the specified limit 5 times. Typical application: Flushing of hydraulic systems and documentation of the oil cleanliness rating achieved by way of an online printout. HYDAC FILTER SYSTEMS GMBH Page 36 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 37: Mode "M4: Filtering From To" (Performance Of Automatic Filtration)
If the test cycle time setting is below LIMITS 0 [min], then this function is switched off. Typical application: Long-term monitoring and filtration of the oil cleanliness in hydraulic systems and documentation thereof via an online printout. HYDAC FILTER SYSTEMS GMBH Page 37 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 38: Memory Menu
MEMORY 0.0% Delete all MEMORY 0.0% Change measuring point MEMORY 0.0% Memory mode Confirm entries start Accept the setting and exit the stop MEMORY menu. HYDAC FILTER SYSTEMS GMBH Page 38 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 39: Designating The Measurement Point
Abort and exit without saving. stop The following characters can be selected: ‘ " & ä é è ê ö ü ß HYDAC FILTER SYSTEMS GMBH Page 39 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 40: Setting The Averaging Interval
0.0 % start Averaging interval Averaging interval: x min Averaging interval: x min Averaging interval: x min Confirm entries. start Abort and exit without saving. stop HYDAC FILTER SYSTEMS GMBH Page 40 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 41: Selective Deletion
Are you sure ?! OK = Yes STOP = No YES – The selected logs are deleted. start No – Abort and exit stop HYDAC FILTER SYSTEMS GMBH Page 41 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... - Page 42 STOP = No YES – The selected logs of designation X are deleted. start Abort and exit without saving. stop Log selection: start Date + measuring point HYDAC FILTER SYSTEMS GMBH Page 42 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
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Page 43: Delete All
0.0 % start Delete all Are you sure ?! OK = Yes STOP = No YES - All logs are deleted. start Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 43 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 44: Change Meas. Point
Designation X Change measurement point: Designation X Change measurement point: start Designation X Confirm entries. start Abort and exit without saving. stop HYDAC FILTER SYSTEMS GMBH Page 44 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 45: Setting The Memory Mode
Once 100 logs or 3000 measured values have been stored, you can start no further measurements. Delete one or more logs in order to carry out further measurements. A current measurement is stopped when the memory is 100% full. HYDAC FILTER SYSTEMS GMBH Page 45 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... -
Page 46: Print Menu
Paper feed PRINT Online print-out PRINT Abort Print-out Press this key to confirm the operating mode selected and to start initiate measurement. Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 46 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 47: Logs
Printout format: List Print-out format: Graph Press this key to confirm the operating mode selected and to start initiate measurement. Printout of: HYDAC FILTER SYSTEMS GMBH Page 47 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... - Page 48 (SAE: for 22xx-x Printout of: only) NAS (SAE) The selected logs are printed. start Abort and exit stop Log selection: start Measuring point Measuring point: Designation X HYDAC FILTER SYSTEMS GMBH Page 48 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
- Page 49 Measuring point: Designation X Press this key to confirm the operating mode selected and to start initiate measurement. Print-out format: List Print-out format: Graph HYDAC FILTER SYSTEMS GMBH Page 49 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
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Page 50: Contents
Abort and exit. stop All parameters All the current settings are outputted. print PRINT All parameters Confirm entries and initiate printing. start Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 50 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 51: Paper Feed
Press this key to confirm the operating mode selected and to start initiate measurement. Printout of: (SAE: for 22xx-x Printout of: only) NAS (SAE) Confirm entries start HYDAC FILTER SYSTEMS GMBH Page 51 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 52: Abort Print-Out
M3: Filter to LIMITS M4: Filter from to Press this key to confirm the operating mode selected and to start initiate measurement. Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 52 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 53: Mode M2
M2:Rx Limit values: them using the xxx yyy Unit keys. Press this key to confirm the operating mode selected and to start initiate measurement. HYDAC FILTER SYSTEMS GMBH Page 53 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 54: Mode M3
M4: Test cycle time: 120 [min] xxx min Press this key to confirm the operating mode selected and to start initiate measurement. Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 54 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... - Page 55 µm µm µm µm µm µm µm µm µm µm µm µm µm µm µm µm µm Flow rate µm µm Flow rate Flow rate HYDAC FILTER SYSTEMS GMBH Page 55 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
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Page 56: Setup Menu
Operating hours Operating hours SETUP Battery status Press this key to confirm the operating mode selected and to start initiate measurement. Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 56 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 57: Autostart
M3: Filter to Autostart function: M4: Filter from to Press this key to confirm the operating mode selected and to start initiate measurement. Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 57 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 58: Abort At Q=0
Abort at Q=0 Abort when Q=0 Abort at Q=0: Press this key to confirm the operating mode selected and to start initiate measurement. Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 58 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 59: Setting The Pump Start Delay
Pump delay start time Pump start delay: start Press this key to confirm the operating mode selected and to start initiate measurement. Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 59 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 60: Setting The Date And Time
Time: hh:mm:ss Correct the time. start Abort and exit. stop Selection Time: hh:mm:ss Time: hh:mm:ss Time: start hh:mm:ss Confirm entries. start Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 60 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 61: Set Bus Address
Operating hours Operating hours: xxxx h Press this key to confirm the operating mode selected and to start initiate measurement. Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 61 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 62: Check The Battery Status
Viscosity range POWERUP Test volume Press this key to confirm the operating mode selected and to start initiate measurement. Abort and exit the Powerup menu stop HYDAC FILTER SYSTEMS GMBH Page 62 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 63: Selecting The Language
1 … 10 mm²/s Viscosity range: 5 … 1000 mm²/s Press this key to confirm the operating mode selected and to start initiate measurement. Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 63 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 64: Setting The Measured Volume
XXX ml via the keypad. Press this key to confirm the operating mode selected and to start initiate measurement. Abort and exit. stop HYDAC FILTER SYSTEMS GMBH Page 64 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 65: Fcu Display
(2): 2…5 µm , (5): 5…15 µm, (15): 15…25 µm ,(25): >25 µm FCU 221x: (A): >4 µm , (B): >6 µm, (C): >14 µm ,(D): >21 µm HYDAC FILTER SYSTEMS GMBH Page 65 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... - Page 66 , >21 µm If the determined particle count lies above the specified display range (see page 88), ">>>>>>>“ is shown in all particle size ranges as the particle count. HYDAC FILTER SYSTEMS GMBH Page 66 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc...
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Page 67: Brief Overview Of The Menu Structure
Limit values ... (acc. Table) M2: R1 Switch func: No function Within range Outside range Exceed Fall below M2: Relay 2 M2: R2 Meas. Channel: HYDAC FILTER SYSTEMS GMBH Page 67 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... - Page 68 Battery state xx.xx V yy % POWERUP Language English English French Programable Viscosity range 1 … 10 mm²/s 5 … 1000 mm²/s Test volume x [ml] HYDAC FILTER SYSTEMS GMBH Page 68 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
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Page 69: Error Messages And Troubleshooting
Value not accepted An error occurred while Repeat the entry or storing a value in EEPROM. continue the measurement. If the fault recurs, contact HYDAC. HYDAC FILTER SYSTEMS GMBH Page 69 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... - Page 70 The internal back-up Send the FCU to HYDAC battery is dead. for repair. A measurement has been started and terminated — for example as a result of the FCU being switched off —...
- Page 71 (see circuit diagram) Change the measured volume to between 10 ... 100 ml) Send the FCU to HYDAC for repair. Flow rate error! The flow through the particle Turn the flow control valve sensor is lower than the...
- Page 72 PC internal fault. software package FluMoS. The internal back-up battery If the fault recurs, send the is dead. FCU to HYDAC for repair. Reload languages The internal memory for Download the FCU languages has been partially languages to the FCU...
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Page 73: Performing Maintenance
1. Put a suitable drip tray in place to catch the oil (~0.5 l). Turn the FCU so that the rear side faces upwards. Ensure that the flow rate control valve is not damaged. HYDAC FILTER SYSTEMS GMBH Page 73 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... - Page 74 Dispose of the old filter element correctly according to local regulations and guidelines. 5. Moisten the O-ring on the new filter element slightly with fluid. HYDAC FILTER SYSTEMS GMBH Page 74 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
- Page 75 8. Insert and manually screw in the screw plug clockwise. Tighten the screw plug with a size 19 ring spanner. 9. The filter element change is now complete. HYDAC FILTER SYSTEMS GMBH Page 75 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
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Page 76: Back-Flushing The Fcu
A description of how to back-flush is included with the flushing set. Internal dot-matrix impact printer – replace paper roll / ink ribbon HYDAC FILTER SYSTEMS GMBH Page 76 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... - Page 77 FCU 2000-1 Series Performing Maintenance HYDAC FILTER SYSTEMS GMBH Page 77 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
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Page 78: Disposing Of The Fcu
Calibrating the FCU We recommend that the FCU be recalibrated every 2 to 3 years. You will receive a calibration certificate at the time of each calibration. HYDAC FILTER SYSTEMS GMBH Page 78 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... -
Page 79: Customer Service
66128 Saarbrücken, Germany Telephone: ++49 (0) 6897 509 883 Fax: ++49 (0) 6897 509 324 E-mail: service@hydac.com HYDAC Technology Corporation, HYCON Division 2260 City Line Road USA-Bethlehem, PA 18017 P.O. Box 22050 USA-Lehigh Valley, PA 18002-2050 Telephone: +1 (0) 610 266 0100... -
Page 80: Brazil
+55 - 11 - 4393.6600 Fax: +55 - 11 - 4393.6617 E-mail: hydac@hydac.com.br Homepage www.hydac.com.br China HYDAC TECHNOLOGY (SHANGHAI) LIMITED 28 Zhongpin Lu Shanghai Minhang Economic & Technological Development Zone SHANGHAI 200245; P.R. CHINA Telephone: (0086) 21/64 63 35 10 Fax:... -
Page 81: Spare Parts
Filter element (HFD-R fluid) 349433 High-pressure measuring hose DN 4, 2000 mm long (HFD-R fluid) 349434 Return hose DN 7, 2000 mm long (HFD-R fluid) HYDAC FILTER SYSTEMS GMBH Page 81 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 82: Fcu 2Xxx-X
2 rolls of paper, 1 ribbon cartridge for printer 1204501 FCU back-flushing kit (mineral oil model) 1204502 FCU back-flushing kit (HFD fluid model) FluMoS light Software 3355176 (download available free of charge at www.hydac.com) 3371637 FluMoS Professional Software 3053829 LabView Driver Package (Software) 3143926 Windows Driver Package (Software) -
Page 83: Explanation Of The Measuring Technology Terms Used
NAS) (3 particle channels and flow rate with ISO and SAE) of a measurement. The FCU can store up to 3000 log lines. HYDAC FILTER SYSTEMS GMBH Page 83 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... -
Page 84: Overview - Iso 4406 / Sae As 4059 And Nas 1638 Classes
1,000,000 2,000,000 2,000,000 4,000,000 4,000,000 8,000,000 8,000,000 16,000,000 1,000 16,000,000 32,000,000 1,000 2,000 32,000,000 64,000,000 2,000 4,000 64,000,000 130,000,000 4,000 8,000 130,000,000 250,000,000 8,000 16,000 HYDAC FILTER SYSTEMS GMBH Page 84 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 85: Overview Of The Differences Between Iso 4406:1987 And Iso 4406:1999
Comparable New NIST ranges ACFTD calibration calibration ----- < 1 µm 4 µm 5 µm 4.3 µm 6 µm 15 µm 15.5 µm 14 µm HYDAC FILTER SYSTEMS GMBH Page 85 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09... -
Page 86: Sae As 4059
Cleanliness class to AS 4059:6B Size B particles may not exceed the maximum number indicated for class 6 6 B = max. 19,500 particles > 5 µm in size HYDAC FILTER SYSTEMS GMBH Page 86 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc... - Page 87 10,240,000 2,048,000 364,800 64,800 11,520 2,048 20,480,000 4,096,000 729,000 129,600 23,040 4,096 Increasing the Class by 1 causes the particle count to double on average. HYDAC FILTER SYSTEMS GMBH Page 87 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
- Page 88 Recommended: every 2 to 3 years Battery-buffered log memory: Can accommodate up to 3000 measured values. Inlet operating pressure: FCU 2xxx-x: Pressure connection (INLET): 1 ... 350 bar HYDAC FILTER SYSTEMS GMBH Page 88 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
- Page 89 15-pin Sub D plug 0 … 55°C Ambient temperature range: -20 … 85°C Storage temperature: Relative humidity; max. 90%, non-condensing Protection class IP40 Weight: ~ 11.3 kg HYDAC FILTER SYSTEMS GMBH Page 89 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
- Page 90 5/5 NAS 5/5/5 NAS 17/14/11 ISO M4:Limit values: above: 10/10 NAS 10/10/10 NAS 23/19/16 ISO M4: Test cycle tiime 120 min 120 min 120 min HYDAC FILTER SYSTEMS GMBH Page 90 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
- Page 91 FCU 2000-1 Series Factory default settings HYDAC FILTER SYSTEMS GMBH Page 91 / 92 en(us) BEWA FCU2000-1 3116140d en-us 2011-05-09.doc 2011-05-09...
- Page 92 HYDAC FILTER SYSTEMS GMBH Industriegebiet PO Box 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com Email:...
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