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SMU 1000
SensorMonitoring Unit
Operating Manual
Valid from firmware versions 3.40 up
English (translation of original instructions)
Documentation no.: 3614430a

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Summary of Contents for Hydac SMU 1000

  • Page 1 SMU 1000 SensorMonitoring Unit Operating Manual Valid from firmware versions 3.40 up English (translation of original instructions) Documentation no.: 3614430a...
  • Page 2: Imprint

    Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: ++49 (0)6897 509 1511 Telefax: ++49 (0)6897 509 1394 E-mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved.
  • Page 3: Table Of Contents

    Password setup ....................24 Select the scope of the password ................. 25 Activating the password..................25 Access with password protection................26 Changing the password and range............... 26 HYDAC FILTER SYSTEMS GMBH en(us) Page 3 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 4 Setting connection ....................44 Disposing of the SMU .................... 45 Customer Service....................45 Model Code ......................46 Measurement sensors combination ..............46 Technical Data ......................47 HYDAC FILTER SYSTEMS GMBH en(us) Page 4 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 5: Preface

    If you discover errors while reading the documentation or have additional comments or suggestions, contact us at: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input.
  • Page 6: Technical Support

    Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GmbH. Refer to these at www.hydac.com  General terms and conditions. HYDAC FILTER SYSTEMS GMBH en(us) Page 6 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 7: Using The Documentation

    The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH en(us) Page 7 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 8: General Safety Precautions

    SMU  Modifications to the SMU made by the user or purchaser  improperly performed repair work HYDAC FILTER SYSTEMS GMBH en(us) Page 8 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 9: Explanation Of Symbols And Warnings, Etc

    Proper or designated use of the product extends to the following:  The continuous recording of values measured by HYDAC sensors  Maintaining adherence to all the instructions contained herein. HYDAC FILTER SYSTEMS GMBH...
  • Page 10: Improper Use

    Activity Packing Transportation Commissioning Operation Troubleshooting/ locating the source of malfunction Remedying of mechanical faults Remedying of electrical faults Maintenance Servicing Decommissioning / Storage HYDAC FILTER SYSTEMS GMBH en(us) Page 10 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 11: Packing, Storage

    The following items are supplied: Qty. Designation SensorMonitoring Unit - SMU 1000 MMC card 128 MB including card holder Power supply cable, length = 5m, (ZBE 08-05) Connection cable in accordance with the model code or the sensors...
  • Page 12: Smu Features

    Cost-effective, easy-to-install solution Simple data processing and evaluation with FluMoS or MS Excel Ethernet interface for OPC servers (optional) Program restarts independently after a voltage loss HYDAC FILTER SYSTEMS GMBH en(us) Page 12 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 13: Installation

    When using the SMU as a data logger, the memory card must be correctly inserted. This will show up on the display as "MC". To check this when the program is running, press the "ESC" button to switch to the main menu. HYDAC FILTER SYSTEMS GMBH en(us) Page 13 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 14: Smu Dimensions And Drilling Template

    SMU1000 SMU Dimensions and Drilling Template SMU Dimensions and Drilling Template HYDAC FILTER SYSTEMS GMBH en(us) Page 14 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 15: Connecting The Smu

    46. Connection example with: CS1000 / HYDACLab (HLB) / AS1000 24 V DC Power CS 1000 RJ45 AS 1000 Ethernet HYDACLab HYDAC FILTER SYSTEMS GMBH en(us) Page 15 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 16: Connecting Cable Smu <-> Sensor

    / grey / gris rosa / pink / rose blau / blue / bleu rot / red / rouge Schirm / Shield / Blindage HYDAC FILTER SYSTEMS GMBH en(us) Page 16 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 17: Power Supply -> Smu

    Voltage + 24 V DC White "Saturation" analog output 4 ... 20 mA Saturation(-) Blue Black "Temperature" analog output 4 ... 20 mA Temperature(-) Gray HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 18: Connection Cable As8000 -> Smu

    White Voltage + 24 V DC Brown Green Voltage GND Yellow Gray PNP output to PLC Pink Blue PLC GND 24 V from PLC HYDAC FILTER SYSTEMS GMBH en(us) Page 18 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 19: Operating The Smu

    ▲ Change menu item ♣▼ Change value, change place ◄► P-button function ▲ Input P1 ► Input P2 ▼ Input P3 ◄ Input P4 HYDAC FILTER SYSTEMS GMBH en(us) Page 19 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 20: Selecting Main And System Menus

    SMU1000 Selecting main and system menus Selecting main and system menus Status display HYDAC FILTER SYSTEMS GMBH en(us) Page 20 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 21: Main Menu Without Password Protection

    SMU1000 Selecting main and system menus Main menu without password protection Main menu with password protection HYDAC FILTER SYSTEMS GMBH en(us) Page 21 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 22: System Menu

    SMU1000 Selecting main and system menus System Menu HYDAC FILTER SYSTEMS GMBH en(us) Page 22 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 23 SMU1000 Selecting main and system menus HYDAC FILTER SYSTEMS GMBH en(us) Page 23 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 24: Smu Setup

    ESC and ▼ to the RANGE menu... The scope of the password has not yet been defined. The password is now valid but not yet activated. HYDAC FILTER SYSTEMS GMBH en(us) Page 24 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 25: Select The Scope Of The Password

    The password is now activated. The status display is activated. You must enter the password before you can access a protected function, a protected menu or the system menu. HYDAC FILTER SYSTEMS GMBH en(us) Page 25 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 26: Access With Password Protection

    ► Open the password menu via the SECURITY and PASSWORD... menu item. The entry CHANGE PW will flash. This menu is only displayed if a password is present. HYDAC FILTER SYSTEMS GMBH en(us) Page 26 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 27: Password, Delete

    "factoryset." The password, user program, and boot project will be deleted and the command unit will be reinitialized with the default parameters; see section "Reset". HYDAC FILTER SYSTEMS GMBH en(us) Page 27 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 28: Changing The Menu Language

    – ▲▼ Change the value. – OK Save date and time. – ESC Keep previous setting. Press ESC to leave the clock setting display. HYDAC FILTER SYSTEMS GMBH en(us) Page 28 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 29: Startup Behavior

    If the control unit is protected by a password, the system menu can only be accessed after entering the password (see section "Access with password protection," page 26). ► Set the startup behavior. HYDAC FILTER SYSTEMS GMBH en(us) Page 29 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 30: Setting The Lcd Contrast And Backlighting

    ► If you want to reactivate the background lighting, press the OK button. ► The check mark ✔ shows that the background lighting is activated. HYDAC FILTER SYSTEMS GMBH en(us) Page 30 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 31: Resetting

    In addition, the Startup.ini file on the memory card and the system parameters in the controller are deleted. After a start the controller works with the STARTUP data again. The interfaces are initialized with their default values. HYDAC FILTER SYSTEMS GMBH en(us) Page 31 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 32: Factory Setting

    The PLC output must give a signal based on the ISO code. MCS1000 Evaluation is only possible from switching output 1. Configure the MCS accordingly. HYDAC FILTER SYSTEMS GMBH en(us) Page 32 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 33: Functions / Menu Guide

    0 -> 4 µm Channel C1 -> 6 µm Channel C2 -> 14 µm Channel C3 -> 21 µm Channel State: Sensor status CS1000 HYDAC FILTER SYSTEMS GMBH en(us) Page 33 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 34: Sensor Status Cs1000

    Water saturation in % Temperature in °C AS8000 menu Display of the current measured values Sensor1: Water saturation in % Sensor2: Water saturation in % HYDAC FILTER SYSTEMS GMBH en(us) Page 34 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 35: Hlb1000 (Hydaclab)

    DeltaP Pressure differential Menus MCS1000 Display of the current measured values and of the sensor status Number of particles, output on switching output Valu HYDAC FILTER SYSTEMS GMBH en(us) Page 35 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 36: Service Menu

    You can exit the service menu or return to the sensor data display by pressing the DEL button. You cannot switch from the service menu to the control unit menu. The ESC button is blocked. HYDAC FILTER SYSTEMS GMBH en(us) Page 36 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 37: Data Logging

    „Read…“: Reading measured values (HDA.ISO Signal) Status CS2000 / MCS1000 The status at the CS2000 is always "Read..." since it is read in via the counter entry. HYDAC FILTER SYSTEMS GMBH en(us) Page 37 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 38: Status As1000 / As2000 / As8000 / Vlxgw

    If a specification is invalid, the value 5 or the last valid value is applied automatically. Add the corresponding selection with the OK and ALT keys. Factory setting: VL5 GW HYDAC FILTER SYSTEMS GMBH en(us) Page 38 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 39: Data Format Data Logger

    Example of a file view in MS Excel: The LOG file always consists of two parts. In the first part, general information about the recording and units / sensors is saved. HYDAC FILTER SYSTEMS GMBH en(us) Page 39 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 40 Relative change in dielectric constant value in % Degree of saturation in % Temperature in °C HLB sensor status, for details see page 35. HYDAC FILTER SYSTEMS GMBH en(us) Page 40 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 41: Opc Variables / Opc Server

    See the Moeller company's operating manual for how to test if the address has been correctly set, as well as for connecting the network cable. HYDAC FILTER SYSTEMS GMBH en(us) Page 41 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 42 Degree of saturation [%] PLC_PRG.AS_SatValue DINT (AS1000/2000) Temperature [°C] PLC_PRG.AS_TempValue DINT (AS1000/2000) PLC_PRG.CS2_isoCh0_Value WORD ISO channel 0 (CS2000) PLC_PRG.CS2_isoCh1_Value WORD ISO channel 1 (CS2000) HYDAC FILTER SYSTEMS GMBH en(us) Page 42 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 43 The associated symbol file is located on the support CD in the folder "…\SMU1000_Option_Ethernet\Symbolfiles_SMU1000_Vxxx\ …" and must be copied into the directory* C:\WINxx\GatewayFiles on the PC. *) WINxx = Directory depends on operating system HYDAC FILTER SYSTEMS GMBH en(us) Page 43 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc...
  • Page 44: Setting Up Opc Server

    Disable (only in multi-PLC) No login service Disable (only in multi-PLC) Setting connection Gateway Local Device TCP/IO (level 2 route) Address Set up IP address from setup.ini HYDAC FILTER SYSTEMS GMBH en(us) Page 44 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 45: Disposing Of The Smu

    HYDAC Service GmbH Friedrichsthaler Straße 15A, Werk 13 66540 Neunkirchen - Heinitz Germany Telephone: ++49 (0)681 509 883 ++49 (0)681 509 324 Telefax: E-Mail: service@hydac.com HYDAC FILTER SYSTEMS GMBH en(us) Page 45 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 46: Model Code

    AS2000 CS2000 HYDACLab AS8000 CS2000 HYDACLab CS2000 AS1000 CS2000 AS2000 CS2000 AS8000 CS2000 AS8000 AS1000 CS2000 AS8000 AS2000 CS1000 CS1000 CS1000 CS2000 MCS1000 AS1000 HYDAC FILTER SYSTEMS GMBH en(us) Page 46 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 47: Technical Data

    Program code 256 kByte Program data 14 segments of 16 KB each Marker/Input/Output/Retain data 16/4/4/8 kByte Cycle time for 1 k instructions < 0.3 HYDAC FILTER SYSTEMS GMBH en(us) Page 47 / 48 BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc 2012-03-13...
  • Page 48 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 12 51 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: filtersystems@hydac.com...

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