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Summary of Contents for Hydac FMM
- Page 1 FluidMonitoring Module Operating and Maintenance Instructions English (translation of original instructions) Document No.: 3289566c...
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Page 2: Trademarks
HYDAC Filter Systems GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the explicit written agreement from HYDAC Filter Systems. Contraventions are liable to compensation. Exclusion of Liability We made every endeavor to ensure the accuracy of the contents of this document. -
Page 3: Table Of Contents
FMM hydraulic installation ..................19 Connecting FMM with the hydraulic system............20 Flow regulation....................... 21 Error messages / Troubleshooting ............... 22 Removing the FMM from the hydraulic system/shutdown......... 23 Disposing of the FMM .................... 23 Spare parts and accessories................. 24 Spare Parts......................24 Accessories ...................... - Page 4 FluidMonitoring Modul - FMM Content Technical data ......................25 Customer Service....................25 HYDAC Filter Systems GmbH Page 4 / 28 BeWa FMM 3289566c en 2009-06-16.doc 2009-06-16...
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Page 5: Preface
66273 Sulzbach / Saar Germany Fax: ++49 (0) 6897 / 509 - 846 E-Mail: filtersystems@hydac.com We look forward to receiving your input. “Putting experience into practice” HYDAC Filter Systems GmbH Page 5 / 28 BeWa FMM 3289566c en 2009-06-16.doc 2009-06-16... -
Page 6: Technical Support
When making modifications or performing repair work to components affecting the safety of the product, the product may not be put back into operation until it has been examined and released by a HYDAC representative. Please notify us immediately of any modifications made to the product whether by you or a third party. -
Page 7: Using The Documentation
The index is incremented every time the manual is revised or changed. General Safety Precautions These operating instructions contain the key instructions for properly and safely operating the FMM. HYDAC Filter Systems GmbH Page 7 / 28 BeWa FMM 3289566c en 2009-06-16.doc 2009-06-16... -
Page 8: Obligations And Liability
General Safety Precautions Obligations and Liability The basic prerequisite for the safe and proper handling and operation of the FMM is knowledge of the safety instructions and warnings. These operating instructions in general, and the safety precautions in particular, are to be adhered to by all those who work with the FMM. -
Page 9: Explanation Of Symbols And Warnings
Proper/Designated Use The FluidMonitoring Module FMM was developed for the continuous monitoring of particulate contamination and water content in hydraulic systems. Analyzing the type, size and quantity of contamination enables quality standards to be verified and documented, and the requisite optimization measures to be implemented. -
Page 10: Informal Safety Precautions
Make sure to keep the safety and hazard symbols and warnings on the FMM in a legible condition. The hoses and connection fittings are to be checked daily for leakage (visual check). -
Page 11: Training And Instruction Of Personnel
Maintenance, Servicing and Troubleshooting The prescribed adjustment, maintenance/servicing and inspection work is to be conducted in a timely fashion. Disconnect the FMM from the power supply and protect the entire system from being inadvertently switched on when performing maintenance, inspection or repair work. -
Page 12: Storing The Fmm
Storing the FMM Storing the FMM Store the FMM in a clean, dry place, in the original packing if possible. Do not remove the packing until you are ready to install the unit. Completely drain the FMM before it is put into storage for an extended period of time (flush with n-heptane if necessary) to prevent it from gumming up. -
Page 13: Checking The Scope Of Delivery
FluidMonitoring Modul - FMM Checking the scope of delivery Checking the scope of delivery The Fluid Monitoring Module FMM Unit comes packed and factory-assembled. Before commissioning the unit, check the contents of the package to make sure everything is present. -
Page 14: Fmm Features
• Solid particle contamination and water content (e.g. for detecting leakages) The FMM features all of the requisite connectors / adapters, enabling it to be easily connected to existing hydraulic circuits. The FMM is approved for a maximum operating pressure of 40 bar. -
Page 15: Hydraulic Schematic
FluidMonitoring Modul - FMM FMM Features Hydraulic schematic HYDAC Filter Systems GmbH Page 15 / 28 BeWa FMM 3289566c en 2009-06-16.doc 2009-06-16... -
Page 16: Fmm Components
Choker valve inlet (IN) Outlet (OUT), with test connector type 1604 or G ¼ according to ISO 228. Choker valve outlet (OUT) Test connection (TP1), test connector type 1604 HYDAC Filter Systems GmbH Page 16 / 28 BeWa FMM 3289566c en 2009-06-16.doc 2009-06-16... -
Page 17: Dimensions
To rotate the display, grasp the cover plate with your hand and turn in the desired direction. No tools are required for rotating the display. HYDAC Filter Systems GmbH Page 17 / 28 BeWa FMM 3289566c en 2009-06-16.doc 2009-06-16... -
Page 18: Securing The Fmm Mechanically
The CS features a protection rating of IP 67 according to DIN 40.050 / EN60.529 / IEC 529 / VDE 0470 The FMM can be mounted as follows: the two mounting holes in the installation block using 2x cylindrical screws... -
Page 19: Fmm Hydraulic Installation
Determine the operating pressure of the hydraulic system and see whether it is within the permissible flow range for the FMM inlet. The FMM comes delivered with two test connectors (type 1604), one at the inlet (IN) and one at the outlet (OUT) port. If the hydraulic connection is done via the connector thread G 1/4 according to ISO 228, the test connectors must be removed. -
Page 20: Connecting Fmm With The Hydraulic System
The hydraulic system has to be completely depressurized. First connect the return-flow line to the outlet port (OUT) of the FMM. (connector thread G1/4 ISO 228 or test connection 1604) We recommend an internal Ø ≥ 4 mm for the return line. -
Page 21: Flow Regulation
Flow regulation Flow regulation The flow rate through the FMM must be set in the permitted measuring range of the ContaminationSensor CS 1000, between 30 ml/min and 300 ml/min. Set the flow rate with the regulating valve on the outlet port OUT. -
Page 22: Error Messages / Troubleshooting
The flow control valve regulates the flow. For other error messages, please refer to your CS 1000 operating and maintenance instructions. HYDAC Filter Systems GmbH Page 22 / 28 BeWa FMM 3289566c en 2009-06-16.doc 2009-06-16... -
Page 23: Removing The Fmm From The Hydraulic System/Shutdown
Removing the FMM from the hydraulic / h td Removing the FMM from the hydraulic system/shutdown Proceed as follows to take the FMM out of operation: Remove the electric plug to the CS1000 and AS1000. Depressurize the system. Remove the connected hoses/piping from the FMM. -
Page 24: Spare Parts And Accessories
3281240 plug (male) 8-pin, M12x1 Socket plug (female), 5-pole, M12x1, with screw clamp 6049128 For more spare parts and accessories, please refer to the product documentation. HYDAC Filter Systems GmbH Page 24 / 28 BeWa FMM 3289566c en 2009-06-16.doc 2009-06-16... - Page 25 Shipping address for calibration and repair: HYDAC Servicenter GmbH Rehgrabenstrasse, Werk 7 66121 Saarbrücken – Dudweiler Telephone: ++49 (0)681 509 - 883 Fax: ++49 (0)681 509 - 324 E-Mail: service@hydac.com HYDAC Filter Systems GmbH Page 25 / 28 BeWa FMM 3289566c en 2009-06-16.doc 2009-06-16...
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Page 28: Hydac Filter Systems Gmbh
HYDAC Filter Systems GmbH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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