REUTER Cleanox 1.0 Operating Instructions Manual
Electrochemical cleaning and dark marking
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Summary of Contents for REUTER Cleanox 1.0
- Page 1 Operating Instructions Cleanox 1.0 Operating instructions Cleanox 1.0 EP-01-011 Electrochemical cleaning and dark marking REUTER GmbH & Co. KG Schimmelbuschstr. 9e 40699 Erkrath Tel.: +49(0)211-73060-430 Fax: +49(0)211-73060-477 mail@reuter.works 2021-06-24 Rev.1 www.reuter.works Page of 48...
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Page 2: Table Of Contents
Operating Instructions Cleanox 1.0 Table of contents Introduction ....................4 Validity of these operating instructions ............4 Target group for these operating instructions ..........4 Compliance with the operating instructions ..........4 EC and VDE directives ................. 5 Accident prevention (UVV) ................5 For your safety ..................... - Page 3 23.4 Disposal of electronic waste ............... 44 Ordering spare and wear parts..............44 Optional accessories .................. 45 25.1 Markingset for Cleanox 1.0 EP-02-054 ............45 25.2 Performance Brush Starter Sets, brushes and spare Parts ....... 46 25.3 Extension ....................46 25.4...
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Page 4: Introduction
Introduction Thank you for choosing the "Cleanox" electrochemical high-current brush weld cleaner made by REUTER GmbH & Co. KG. The purpose of this manual is to provide you with information concerning the safe handling and operation of the "Cleanox" as well as general information on cleaning and marking. -
Page 5: Ec And Vde Directives
Operating Instructions Cleanox 1.0 1.4 EC and VDE (Verband Deutscher Elektrotechniker – German Electrotechnology Federation) directives This electrochemical processing appliance complies with the certificate of conformity "CE": ➢ 2014/35/EU Low Voltage Directive ➢ 2014/30/EU EMC Directive ➢ 2011/65/EU RoHS Directive 1.5 Accident prevention (UVV - accident prevention regulations)) - Page 6 Operating Instructions Cleanox 1.0 Note As of 01/05/2014, all UVV (Unfallverhütungsvorschriften - accident prevention regulations) rules and regulations have been renumbered and renamed. Abbreviations such as: BGV / GUV-V, BGR / GUV-R, BGI / GUV-I / BGG / GUV-G or GUV-SI are no longer used.
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Page 7: For Your Safety
Operating Instructions Cleanox 1.0 For your safety Read the operating instructions carefully. In the following chapter, the pictograms used in these operating instructions are explained. Convention 2.1.1 Pictograms The pictograms used in these operating instructions have the following meanings: Warning signs ➢... -
Page 8: Warning Signs
Operating Instructions Cleanox 1.0 2.1.3 Warning signs Warning of electromagnetic field Warning of hot surface Warning of explosive substances Warning of harmful substances Warning of dangerous electrical voltage Warning of danger to life and limb "Caution" warning of caustic chemicals 2.1.4... -
Page 9: Safety Measures In The Event Of Failure
Operating Instructions Cleanox 1.0 Disposal of old electrical and electronic equipment (applicable in the European Union and other European countries with separate collection systems). This symbol on the product or packaging indicates that this product may not be treated as household waste. This product must be disposed of properly. -
Page 10: Potential Sources Of Danger And Protective Measures
Operating Instructions Cleanox 1.0 ⚫ When operating the "Cleanox", harmful vapours can be caused through chemical reactions. ➢ For details, please refer to our SDS's for the respective electrolytes. Safety information The operator is obliged to ensure adequate ventilation of the work area The operator must ensure that the corresponding vapours are removed from the work area with a suitable extraction system. -
Page 11: Protection Measures
Operating Instructions Cleanox 1.0 2.3.2 Protection measures Repairs to electrical parts of the "Cleanox" or electric cables may only be carried out by qualified electricians. ➢ Let a qualified electrician check the "Cleanox" immediately after a short circuit or malfunction. -
Page 12: Before Starting Work, Check
GmbH, can: ➢ Lead to the destruction of the "Cleanox". ➢ Put people at risk. ⚫ The use of chemicals that are not approved by Reuter GmbH can: ➢ Lead to health problems, ➢ Adversely affect the work results. ⚫... -
Page 13: Demands On Personnel And Operators
➢ Switching the "Cleanox" on and off. ➢ Easy troubleshooting after instruction has been given. This knowledge can be conveyed by either REUTER GmbH & Co. KG or other authorized persons or institutions. Operator ⚫ The operator must instruct staff regularly in accordance with legal requirements. -
Page 14: Material Defects
Operating Instructions Cleanox 1.0 Note No claims whatsoever can be made against REUTER GmbH & Co. KG for damage and malfunctioning that arises from operating the "Cleanox" with components and chemicals from other manufacturers. Unless there is expert proof that the damage was clearly caused by negligent construction or manufacture by REUTER GmbH &... -
Page 15: Delivery, In-House Transport, Unpacking
Operating Instructions Cleanox 1.0 Marking/Labelling Marking / labelling is a targeted oxidation process, which takes place in the metal surface and not a superficial application of colour particles. Therefore, permanent and forgery-proof! During marking, information is transferred permanently from a template onto the surface of the workpiece by means of a marking electrolyte and electrical current. -
Page 16: Unloading
Operating Instructions Cleanox 1.0 Unloading ⚫ Only use lifting equipment and a means of transport that is approved for the corresponding load to unload the equipment supplied. ⚫ All lifting equipment and accessories must be suitable for the intended purpose and comply with current safety standards. -
Page 17: Scope Of Delivery Of The "Cleanox1" Appliance Set
Operating Instructions Cleanox 1.0 You can find the following information on and under the lid of the Euro plastic box: ➢ Safe handling of chemicals ➢ Information on the weight of the Euro plastic box including contents. ➢ Safety data sheets ➢... - Page 18 Operating Instructions Cleanox 1.0 Cleaning set items Quantity Order No. Illustration ✓ Cleanox 1.0 EP-01-111 Teflon handle ✓ with EP-07-600 4m cable 10mm Earthing cable, 4m, ✓ with EP-07-605 200A clamp ✓ Performance Adapter EP-02-930 ✓ Performance Pinsel L EP-02-939 ✓...
- Page 19 Operating Instructions Cleanox 1.0 ✓ Euro plastic box EP-07-017 Mountingpin 5x100 ✓ EP-07-223 for brushes ✓ EP-B-02-932 spanner Table Delivery list Page of 48...
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Page 20: Storage Requirements
Operating Instructions Cleanox 1.0 Storage requirements For safe and careful storage of the "Cleanox" and accessories, please observe the following measures: ➢ Keep the appliance set in the closed transport box. ➢ Protect against moisture and dust. ➢ Ambient temperature 5°C to 40°C. -
Page 21: Appliance Technology
Operating Instructions Cleanox 1.0 12 Appliance technology The "Cleanox" is a compact electro-chemical high-current brush weld cleaner. It was developed for commercial use in skilled trades and industry. Simple operation makes the device ideal for building sites and pipe installations. -
Page 22: Controls And Operating Elements On The Front Panel
Operating Instructions Cleanox 1.0 13 Controls and operating elements on the front panel Main Switch On/Off Control LED (green-->machine is ready) Overload Fuse High current socked red for earth crimp High current socked black for handle 13.1 Automatic circuit breaker (overload FUSE) The "Cleanox"... -
Page 23: Elements On The Back Panel
Operating Instructions Cleanox 1.0 13.2 Elements on the back panel ⚫ Mains voltage 230V/50Hz ⚫ Type label Cable bushing with mains cable Type label Safety information Pay attention to the correct mains voltage when connecting. Page of 48... -
Page 24: Accessories
Operating Instructions Cleanox 1.0 14 Accessories 14.1 Teflon handle with cable and plug ⚫ The PTFE-Handle (1) is conected with the black 10mm cabel (2) and the black high current plug (3). ➢ Always plug the black high-current plug (3) into the black high-current socket. -
Page 25: Carbon Fibre Brush L
Operating Instructions Cleanox 1.0 14.3 Carbon fibre brush L Use the carbon fibre brush supplied, type L, for cleaning welds. The carbon fibre brush comprises the following components: ⚫ ~ 1 million individual carbon fibres (1) ➢ The light arcs, important for the... -
Page 26: Adjusting The Teflon Sliding Sheath
Operating Instructions Cleanox 1.0 Safety information: Make sure that the carbon fibre brush is firmly attached. A loose screw joint can burn and damage the thread. ➢ The Teflon insulation must be present both on the handle and the brush, as the high currents could otherwise lead to shunts via the workpiece. -
Page 27: Electrolyte
Operating Instructions Cleanox 1.0 14.5 Electrolyte Note We have a wide range of suitable electrolytes available for you, suitable for the different applications and materials. Please follow our operating instruction carefully when using electrolytes. Observe all safety regulations. For questions regarding the application of our electrolytes, please contact REUTER directly We are happy to advise you. -
Page 28: Information Concerning Non-Toxicity
Operating Instructions Cleanox 1.0 We recommend the use of our safety holder for the wide-mouth container. ⚫ Item No.: EP-07-102 14.5.2 Information concerning non-toxicity ⚫ We only use non-toxic mineral acids in different concentrations as cleaning electrolytes. ⚫ Our electrolytes are also used as acids and preservatives in food, in low concentrations - the acidifier E338 in Cola, for example. -
Page 29: Information Concerning The Scope Of Delivery
Operating Instructions Cleanox 1.0 14.5.3 Information concerning the scope of delivery ⚫ We provide cleaning and polishing electrolytes in the following sizes: ➢ 1 litre container, 5 litre bottle with handle, 25 litre canister. ⚫ For production reasons the containers are never completely filled. -
Page 30: Earth Clip Connection
Operating Instructions Cleanox 1.0 16.3 Earth clip connection ⚫ The earth clip establishes the electrical contact between the workpiece and the electrochemical cleaning appliance. ⚫ Ensure good electrical contact between workpeace the earth clip and the workpiece. ⚫ Clean the contact point if necessary. -
Page 31: Working With The "Cleanox
Operating Instructions Cleanox 1.0 Safety information Never pull the plug out of the jack by the cable! ➢ This can damage the cables. Never put weight on the plug transversely. ➢ Jacks can easily break at the edges 17 Working with the "Cleanox"... - Page 32 Operating Instructions Cleanox 1.0 ⚫ Switch on the appliance. ➢ The green control lamp lights up as soon as the mains switch is turned on. Safety information ➢ Never switch the appliance ON/OFF with the mains switch repeatedly, in quick succession.
- Page 33 Operating Instructions Cleanox 1.0 ⚫ Position the brush vertically on the workpiece. ⚫ Now stroke lightly over the welding seam with the brush. ➢ Move the carbon brush as you would when painting with a normal brush. ⚫ Never press too hard on the carbon fibre brush ➢...
- Page 34 Operating Instructions Cleanox 1.0 ⚫ After cleaning, spray the surface off immediately with water. ➢ Use the spray bottle supplied ➢ Use demineralised or distilled water. ➢ In this way, you avoid unsightly white edges of lime. ➢ The water hardness must be less than 10° dH.
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Page 35: Marking / Labelling (Optional)
Operating Instructions Cleanox 1.0 19 Marking / Labelling (optional) Note You will need some extra parts for marking with the Cleanox 1.0. All most of electrically conductive metal surfaces can be labelled using the appropriate electrolyte. A distinction is made between dark and light marking. -
Page 36: Marking Parts (Marking Set Ep-02-054)
Operating Instructions Cleanox 1.0 19.1 Marking Parts (Marking Set EP-02-054) Parts for marking Quantity Order No. Illustration 90° carbon electrode, M10 x 1,5 ✓ EP-02-003 thread Felt white ✓ EP-03-101 40x60x2 ✓ Marking templates Example ✓ O-rings EP-03-000 ✓ Marking electrolyte... -
Page 37: Templates
Operating Instructions Cleanox 1.0 19.3 Templates 19.3.1 Short-term templates Short-term templates are used to mark / label smaller quantities. ➢ Create a template with your printer. ➢ Remove the template. Type the text for the short- ➢ Remove the protective paper. - Page 38 Wait at least 30 seconds after switching off before switching the appliance on again. ➢ With the Cleanox 1.0 you only can mark in dark ⚫ Drip some drops of marking electrolyte onto the felt until it is fully wetted.
- Page 39 Operating Instructions Cleanox 1.0 ⚫ When marking/labelling smaller surfaces, work as follows: ➢ Press the whole surface of the marking stamp vertically and evenly onto the template. ➢ Move the marking stamp lightly. ➢ The electrolyte then flows through the template more easily.
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Page 40: Tips For Optimal Marking / Labelling
Operating Instructions Cleanox 1.0 19.5 Tips for optimal marking / labelling ⚫ Every electrolyte contains salts. ➢ These can have a strongly oxidising effect, depending on the material. ➢ Handle chemicals therefore with great care. ➢ Avoid "electrolyte carryover". ➢ Wash your hands frequently. -
Page 41: Possible Faults And Their Remedies
Operating Instructions Cleanox 1.0 20 Possible faults and their remedies Fault / error message Possible cause(s) Remedy - Alligator clip not connected - Switch on appliance - Workpiece / electrolyte temperature - Connect the alligator clip No cleaning effect too low... -
Page 42: Technical Data
Operating Instructions Cleanox 1.0 21 Technical Data Articel-Nr.: EP-01-110 Power [VA] 1000 Weight [kg] Set weight incl. accesories 10,8 [kg] Size [mm] 250 x 150 x 260 Mains voltage 230V / 50Hz / 6 A Secondary voltage 9,5V AC Protection class... -
Page 43: Maintenance
Operating Instructions Cleanox 1.0 23 Maintenance Note The following maintenance work may be performed by the user of this appliance: ⚫ All cleaning work on the appliance housing. ⚫ All cleaning work on the accessories. ⚫ Replacement of wear parts ➢... -
Page 44: Disposal
Operating Instructions Cleanox 1.0 23.2 Disposal 23.3 Disposal of contaminated electrolytes ⚫ Never dispose of undiluted contaminated electrolytes into drains or the environment. ⚫ Heavy metal residues from oxidized welds and metal surfaces can be carried in the contaminated electrolytes. -
Page 45: Optional Accessories
Operating Instructions Cleanox 1.0 25 Optional accessories In this chapter you will fide some accessories for the Cleanox 1.0. For more Parts referee to our catalogues or contact our support team for information’s. 25.1 Markingset for Cleanox 1.0 EP-02-054 Qty. -
Page 46: Performance Brush Starter Sets, Brushes And Spare Parts
Operating Instructions Cleanox 1.0 25.2 Performance Brush Starter Sets, brushes and spare Parts 25.3 Extension ⚫ With the optional extension, you can extend the handle as desired by connecting several pieces together, or combine it with knee pieces or multiple brushes, if required. -
Page 47: Printer
Operating Instructions Cleanox 1.0 25.5 Printer Printer type Description Item No.: PT-9800PCN Professional labelling machine for the PC, network connection, print resolution 360 EP-05-222 dpi, band width 18-36 mm, incl. mains cable / USB cable PT-9700PC Professional labelling machine for the PC,... -
Page 48: Ec - Declaration Of Conformity
Operating Instructions Cleanox 1.0 26 EC - Declaration of Conformity Original Declaration of Conformity Manufacturer Reuter GmbH & Co. KG Schimmelbuschstr. 9e 40699 Erkrath Germany authorized representative for the compilation Olaf Reuter the technical documentation The manufacturer bears general responsibility for issuing this declaration of conformity.
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