Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for REUTER MagicBox EP-01-160
Summary of Contents for REUTER MagicBox EP-01-160
- Page 1 Operation instruction MagicBox Operation instruction MagicBox EP-01-160 Automatic electrolyte supply REUTER GmbH & Co. KG Schimmelbuschstr. 9e 40699 Erkrath Tel.: +49(0)211-73080430 mail@reuter.works 2022-01-25 Rev.4 www.reuter.works Seite von 21...
-
Page 2: Table Of Contents
Operation instruction MagicBox Contents Introduction ....................3 Delivery....................4 Opening the Euro plastic box ..............4 Getting ready to start ................4 Opening MagicBox .................. 4 Description of the control, operating and connection elements ....5 Connection for hose package ..............5 4.1.1 Removing blind plug / electrolyte supply hose ........ -
Page 3: Introduction
Introduction Thank you for choosing the "MagicBox" electrochemical high-current brush weld cleaner made by REUTER GmbH & Co. KG. The purpose of this manual is to provide you with information concerning the safe handling and operation of the " MagicBox “ as well as general information on cleaning and marking. -
Page 4: Delivery
Operation instruction MagicBox Delivery ⚫ The complete appliance set is delivered in a sturdy Euro plastic box. ➢ This box is secured with a lead seal in our factory before shipment. ➢ The lid can only be opened by destroying and removing the lead seal. -
Page 5: Description Of The Control, Operating And Connection Elements
Operation instruction MagicBox ⚫ Flip the control housing outwards. ➢ Pull the red and black cables until the control housing is unfolded. Hinweis Push the canister slightly backwards so that the control housing can be flipped out within enough space. ⚫... -
Page 6: Fasten The Blind Plug / Electrolyte Supply Hose
Operation instruction MagicBox 4.1.2 Fasten the blind plug / electrolyte supply hose ⚫ Insert the blind plug / electrolyte supply hose in the plug connection to the bottom. ⚫ Check whether it is firmly seated by pulling it lightly. 4.2 Monitoring electrolyte level The sensor for monitoring the electrolyte level is attached to the base plate. -
Page 7: Electrolyte Pump
Operation instruction MagicBox 4.4 Electrolyte pump ⚫ The electrolyte pump is driven by a stepper motor and the control ensures an optimal amount of electrolyte on Electrolyte pump the brush during a normal operation. ➢ This works with a load-dependent control of the pump. -
Page 8: Electrolyte Canister
Operation instruction MagicBox ⚫ Insert the electrolyte supply hose into the hose coupling to the bottom. ⚫ Connect the black power cable of the AutoFeed handle to the black high-current socket on the control unit. ⚫ Connect the red earth cable of the earth clamp to the red high-current socket on the control unit. -
Page 9: Autofeed Hose Package
Operation instruction MagicBox 5.4 Autofeed hose package The AutoFeed handle (3) is firmly connected to the black 10mm cable (5) and the black high-current plug (7). The AutoFeed handle (3) consists of the following components: ⚫ Connector with threaded part ➢... -
Page 10: Change Brush
Operation instruction MagicBox 5.4.1 Change brush ⚫ Unscrew the Teflon sleeve completely. ⚫ Remove the Teflon sleeve. ⚫ Loosen the brush with the help of the spanner (SW10). ➢ To do this, insert the open-end wrench into the wrench surface of the brush and the adapter. -
Page 11: Adjusting The Teflon Sleeve
Operation instruction MagicBox 5.4.2 Adjusting the Teflon sleeve ⚫ During the cleaning process, the carbon fiber tips of the carbon fiber brush wear off. Nutzlänge ⚫ Use the Teflon sleeve to compensate 60mm for the wear and tear on the carbon fibers. -
Page 12: Working With The Autofeed Brush
Operation instruction MagicBox Working with the AutoFeed Brush ➢ Have all the preparations been done correctly? ➢ Are all parts connected correctly?? ➢ Is the electrolyte canister filled with electrolyte? ➢ Is the distance a = 10-15mm between the carbon fibers on the brush set correctly? ➢... -
Page 13: Service Work
Cleaning performance is not given and the guarantee is no longer valid! ⚫ Original Reuter brushes can be identified through the orange string Safety Notice: Since it is possible to work without interruption (100% ED), there is a risk of overheating the material and burning the operator in case of skin contact. -
Page 14: Fill The Electrolyte Canistern
Operation instruction MagicBox 1. Unscrew the cover with the supply hose from the empty canister. 2. Remove the supply tube from the empty canister. 3. Remove the empty canister from the MagicBox. 4. Place the full electrolyte canister in the MagicBox. 5. -
Page 15: Measures When The Device Is Not Used For A Long Period
Operation instruction MagicBox 7.3 Measures when the device is not used for a long period In the event of long periods of non-use or transport, e.g. weekends, vacations etc., we recommend the following measures: Unscrew the lid from the electrolyte canister. Remove the connecting hose with sieve and weight from the electrolyte canister. -
Page 16: Change The Connection Hose With Sieve And Weight
Operation instruction MagicBox 12. Place the blind plug on the end of the supply hose. 13. Insert the blind plug into the hose connector on the front of the pump housing. 14. Place the sealed electrolyte canister in the plastic box. 15. -
Page 17: Spar Parts
Operation instruction MagicBox Spar Parts 8.1 AutoFeed-Hose Pos. Qty. Name EP-02-953 AutoFeed Adapter + PTFE-Sleeve + O-Ring EP-B-02-956 PG Nut M20x2 EP-02-951 AutoFeed Inner Part + PTFE-Sleeve + O-Ring EP-B-02-954 AutoFeed Handle Part A EP-B-02-954 AutoFeed Handle Part B EP-B-02-957 PG Nut M28x2 EP-B-1091 anti-kink sleeve AutoFeed Handle EP-B-1117 Protection Sleeve 17mm or EP-B-1118 Protection Sleeve 19mm... -
Page 18: Change/Renew The O-Rings
Operation instruction MagicBox 8.1.1 Change/Renew the O-Rings O-Rings at AutoFeed Inner Part: Remove and replace the old O-Rings with the new. 14 EP-B-0046-O-Ring 8,5x1 15 EP-B-0044-O-Ring 6x1 O-Rings at AutoFeed Adapter: Remove and replace the old O-Rings with the new. 14 EP-B-0046-O-Ring 8,5x1 16 EP-B-0045-O-Ring 2x1 Be careful not to cut into the O-rings during... -
Page 19: Pump Housing
Operation instruction MagicBox 8.2 Pump housing Pos. Qty. Name EP-B-4100 MagicBox - Pump housing upper part EP-B-0047 warning light AutoFeed EP-B-8024 cable gland PG11 EP-B-1008 Lock nut for cable entry PG11 EP-07-106-16 high current plug+EP-07-244 cabel black 16mm2 EP-07-107-16 high current plug+EP-07-255-cabel red 16mm2 EP-06-050 Elektrolyte pump AutoFeed housing EP-06-050 Elektrolyte pump AutoFeed engine EP-B-1021 LED Green... -
Page 20: Pump Housing Lower Part
Operation instruction MagicBox 8.3 Pump housing lower part Pos. Qty. Name EP-B-4100 Pump housing bottom part+SW bolt EP-B-1086 AutoFeed PCB EP-B-1086 AutoFeed Sensor Standoff M3x10 F-M DIN 127 M3 spring washer DIN 934 8 M3 nut EP-B-1090 Cable bushing ring-shaped ø6mm Seite von 21... -
Page 21: Ec - Declaration Of Conformity
Operation instruction MagicBox EC – Declaration of Conformity Original Declaration of Conformity Manufacturer Reuter GmbH & Co. KG Schimmelbuschstr. 9e D-40699 Erkrath Germany authorized representative for the compilation Olaf Reuter the technical documentation The manufacturer bears general responsibility for issuing this declaration of conformity.
Need help?
Do you have a question about the MagicBox EP-01-160 and is the answer not in the manual?
Questions and answers