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ZUCCHETTI AZZURRO ZZT-ZBT5K-ES5 User Manual

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BATTERY HV
ZZT-ZBT5K-ES5 ~ ES20

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Summary of Contents for ZUCCHETTI AZZURRO ZZT-ZBT5K-ES5

  • Page 1 BATTERY HV ZZT-ZBT5K-ES5 ~ ES20...
  • Page 2 Battery AZZURRO ZZT-ZBT5K-ES5 ~ ES20 User Manual Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it – www.zcsazzurro.com Reg. Pile IT12110P00002965 - Share Capital € 100,000.00 fully paid up AR Company Reg.

  • Page 3: Table Of Contents

    Checking packing list ................................25 5.4. Installation environment ..............................26 5.5. Installation Space ................................... 26 5.6. Battery system installation ..............................27 2 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 4 Uninstallation steps ................................50 8.2. Packaging ....................................50 8.3. Storage ......................................50 8.4. Disposal ...................................... 50 Warranty terms and conditions ..................................51 3 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 5 Copyright statement Copyright of this manual belongs to Zucchetti Centro Sistemi S.p.A. No part of this manual (including the software, etc.) may be copied, reproduced or distributed in any form or by any means without the permission of Zucchetti Centro Sistemi S.p.A.

  • Page 6: General Information

    1.2. Intended Use AZZURRO ZZT-ZBT5K-ES5 ~ ES20 is an energy storage unit that is designed to be used in residential on-grid applications with the capability for short-term backup. Notes regarding intended use: AZZURRO ZZT-ZBT5K-ES5 ~ ES20 is not suitable for supporting life-sustaining medical devices.

  • Page 7: Identifying The Product

    Figure 1a – Labels on the side of the system Figure 2b – Labels on the side of the battery 6 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 8: Preface

    This document is intended for professional electrical engineers who are responsible for battery installation and commissioning, including technical support engineers, system engineers, and electrical engineers 7 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 9: Symbols Used

    8 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 10: Safety

     Operators: operators who may have access to the equipment except trained and professional personnel. 9 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 11  Comply with international regulations for the transport of dangerous goods and the supervision requirements of the corresponding national transport regulatory authorities. 10 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 12: Description Of Safety Information Symbols

    Connect the battery module to the Grounding ground grounding Terminal protection Observe Read all documentation supplied documentation with the product before install 11 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 13 Connect the battery module to the Terminal ground bar for grounding protection Observe Read all documentation supplied documentation with the product before install 12 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 14: Product Overview

    Brief Introduction Figure 2 – Product overview AZZURRO ZZT-ZBT5K-ES5 ~ ES20 is a battery system with an operating voltage range between 45.6~56.16V. It is utilized in household energy storage applications and works together with a hig-voltage to realize the goal of energy storage for the home.

  • Page 15: The Main Features Are As Follows

     Current balance between battery modules, higher battery available capacity；  Capacity Expansion by Stages；  Low power consumption of battery；  One key activate/shutdown. Figure 3 – AZZURRO ZZT-ZBT5K-ES5 ~ ES20 series application principle diagram 14 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev.

  • Page 16: Product Model Description

    ES15: Battery total energy is 15kWh ③ ES20: Battery total energy is 20kWh System Unit BDU: Battery distribution unit 15 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 17: 4.3.1.2. Battery Module

    Figure 4 – System appearance Indicator light Base DC switch Black startup switch Battery distribution unit Heat sink Battery module 16 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 18: Battery Distribution Unit

    Left side handle Communication output（Link Port Out） Output terminal B+ Communication input（Link Port In） Output terminal B- Right side handle 17 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 19 Flashing 96%~100% Flashing SOC indicator light definition while discharging SOC Value SOC light 0%~5% 6%~25% 26%~50% 52%~75% 76%~95% 96%~100% 18 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 20 High temperature fault temperature fault Battery over voltage Battery low voltage Battery over current Battery cell temperature differential 19 / 51 protection User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 21 Battery cell fault BMS internal fault PCU internal fault Fuse damaged Terminal connection abnormal. Software version inconsistent Other 20 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 22: Product Model Description

    4.4. Product Model Description The AZZURRO ZZT-ZBT5K-ES5 ~ ES20 series intelligent battery system supports capacity expansion. Up to four battery modules are managed by one BDU and supports up two BDU in a communication network. Each BDU has independent output. The expandable capacity of the single-cluster battery system ranges is 5kWh ~ 20kWh.

  • Page 23: Product Installation

    If any damage is found, please do not open the package and contact the distributor as soon as possible. It is recommended that you remove packing materials within 24 hours before installation. 22 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00...

  • Page 24: Checking Packing List

    2pcs Terminal resistance 1pcs Quality Certificate 1pcs Table 1 –Components and mechanical parts to be delivered for battery modules 23 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 25 1pcs The warranty card 1pcs Quality Certificate 1pcs Table 2 –Components and mechanical parts to be delivered for BDU 24 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 26: Checking Packing List

    Installer wear when drill goggle holes Installer wear when drill Mask holes Table 3 – Tools required for installation and electrical connections 25 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 27: Installation Environment

    To ensure sufficient space for installation and heat dissipation, reserve enough space around the BTS series battery system. The requirements are as follows: Figure 9 – Installation space diagram 26 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 28: Battery System Installation

    3）Mark the holes for fixing the battery module and BDU with a marker according to the dimensions shown in Figure 10 27 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 29 Figure 11 – Base installation diagram 28 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 30 Figure 12 – Battery module installation diagram 29 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 31 4）Connect and fix the anti-tip bracket A and anti-tip bracket B with M6*16 screws. Figure 13 – Schematic diagram of wall fixing installation 30 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 32: Electrical Connection

    The equipment damage caused by operator's wrong wiring is not covered by the product warranty. 31 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 33: Preparation Of Connection Cables

    6.1. Preparation of Connection Cables Figure 14 Cables prepared by customers Cable Recommended specifications Grounding cable UL10269 8AWG 32 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 34: Electrical Connection For Internal System

    As shown in Figure 16, connect the grounding points between modules with protective grounding cables and ensure reliable connection of grounding cables. Figure 15 Grounding cable connection diagram 33 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 35  Install a terminal resistor on the Link Port Out Port of the last battery module in the system, and lock the nut clockwise to ensure a firm and reliable connection (missing the terminal resistor may cause battery communication failure). 34 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 36  For communications cable connections, connect the Link Port In on the uppermost battery module in one column (without the BDU) to the Link Port Out on the bottom battery module in the other column. 35 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00...
  • Page 37 Figure 18 Battery cluster installation diagram for 20kWh 36 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 38: External Electrical Connection

    Note: According to Australian safety regulations, the neutral cables on the grid-connected side and EPS side must be connected together, otherwise the EPS function will not work. Figure 20 System Connection Diagram 37 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 39: External Ground Connection Of The Pgnd Cable

    BDU and connect it to the external ground protection point. 38 / 51 Figure 22 Installation diagram of the protection ground cable User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 40: Bms Communication Cable Installation

    PIN2 Orange PIN3 Green White PIN4 Blue CAN-H PIN5 Blue White CAN-L PIN6 Green PIN7 Brown White PIN8 Brown 39 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 41: Battery Parallel Installation

     Open the fuse box backward, take out the damaged fuse, place a new fuse in the fuse slot, and close the fuse box until you hear a clicking sound, indicating that the fuse box is installed in place. 40 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00...

  • Page 42: Install The Protective Cover

     Install protective covers on both sides of the battery module or BDU.  Tighten the protective cover with screws. 41 / 51 Figure 28 Diagram of installing protective cover User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 43: Commissioning

    After battery parameters are set, ensure that the system has reliable PV or utility power supply. Configures an address automatically 42 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 44: Software Update

     After the upgrade is complete,you can view the current software version in System Info >> Software Version. fail 43 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 45: Battery Powered Off

    OFF for five minutes, ensure that the remaining battery charges are discharged before performing maintenance. 44 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 46: Trouble Shooting And Maintenance

    . Radiator 1 high temperature Power off and wait for 2 hours. If the problem is not alarm 45 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 47: Daily Maintenance

    Do not use water, corrosive chemicals, cleaning agents, or strong detergents to clean the radiator. 46 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 48: Battery Module Storage Requirements And Power Supply

    Recharge conditions when battery is over discharged Storage Environment Storage Time Note Temperature ≤15 days -10℃～25℃ ≤7 days 30%≤SOC≤60% 25℃～45℃ ≤12 hours -10℃～45℃ 47 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 49: Technical Parameters

    Battery Module Model BTS 5K Battery module energy[1] 5.12kWh Depth of discharge (DOD) 90.0% Rated power 2500W 48 / 51 Dimension(W*D*H) 708*170*420mm User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...
  • Page 50 [3]Refer to the temperature derating curve. [4]If the altitude is >2000m, derating operation is required, refer to the derating curve. 49 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

  • Page 51: Uninstalling

    8.4. Disposal Zucchetti Centro Sistemi S.p.a. is not liable for the disposal of the equipment, or parts thereof, that does not take place according to the regulations and standards in force in the country of installation. The symbol of the crossed-out wheeled bin indicates that the equipment, at the end of its useful life, must be disposed of separately from household waste.

  • Page 52: Warranty Terms And Conditions

    In order to ensure that performance is maintained over time, the product must not be exposed to extreme temperatures. 51 / 51 User’s Manual AZZURRO ZZT-ZBT5K-ES5 ~ ES20 Rev. 0.0 30/09/2022 Identification: MD-AL-GI-00 Rev. 0.0 of 30/09/2022 - Application: GID...

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