ZUCCHETTI AZZURRO LV ZSX5000 PRO User Manual
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ZUCCHETTI AZZURRO LV ZSX5000 PRO User Manual

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BATTERY
AZZURRO LV ZSX5000 PRO

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Summary of Contents for ZUCCHETTI AZZURRO LV ZSX5000 PRO

  • Page 1 BATTERY AZZURRO LV ZSX5000 PRO...
  • Page 2 Battery AZZURRO LV ZSX5000 PRO User Manual Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it – www.zcsazzurro.com Reg. Pile IT12110P00002965 - Share Capital € 100,000.00 fully paid up AR Company Reg.

  • Page 3: Table Of Contents

    Dimensions ....................................25 5.5.2. Single Machine Installation Step ............................27 5.5.2.1. Single Machine installation location requirements for suspended on wall .........27 2 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 4 Uninstallation steps ................................39 8.2. Packaging ....................................39 8.3. Storage......................................39 8.4. Disposal .......................................39 Technical specifications.....................................40 Warranty terms and conditions..................................41 3 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 5 Copyright statement Copyright of this manual belongs to Zucchetti Centro Sistemi S.p.A. No part of this manual (including the software, etc.) may be copied, reproduced or distributed in any form or by any means without the permission of Zucchetti Centro Sistemi S.p.A.

  • Page 6: General Information

    1.2. Intended Use AZZURRO LV ZSX5000 PRO is an energy storage unit that is designed to be used in residential on-grid applications with the capability for short-term backup. Notes regarding intended use: AZZURRO LV ZSX5000 PRO is not suitable for supporting life-sustaining medical devices.

  • Page 7: Identifying The Product

    The type labels include: Figure 1 – Labels on the side of the battery 6 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 8: Safety

    When storing or handing, do not stack up batteries when outside protective package. • Packaged batteries should not be stacked more than specified number stipulated on the package. 7 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 9: Technical Items

    Battery or BMS is broken, need to be replaced Over discharged Battery is lack of electricity, and needs to be recharged in time 8 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 10: Product Overview

    Brief Introduction Figure 2 – Product overview AZZURRO LV ZSX5000 PRO is a battery system with an operating voltage range between 45.6~56.16V. It is utilized in household energy storage applications and works together with a low-voltage PCS to realize the goal of energy storage for the home.

  • Page 11: Interface Introduction (Front Side)

    In parallel system, the master pack will shut down after all slave packs shut down. 10 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 12: Led Indicator Definition

    Light Light 67～83% Flash 2 Light Light Light Light 84 ～ 100% Flash 2 Light Light Light Light Light 11 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 13: Interface Introduction (Left Side)

    0.5s light / 1.5s off. 4.3. Interface Introduction (Left Side) Items Items Power Terminals Link Port Out CAN/RS485 RS232 Link Port In Grounding 12 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 14: Wiring Instructions

    Before assembling Power cable, label the cable polarities correctly to ensure correct cable connections. The power cable installation and connected must training skilled of professional personal. 13 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 15 Last slave pack: one of the P- terminals connect to equipment, the other one paralleling to another battery for capacity expanding. 14 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 16: Link Port And Automatic Coding Function

    3. If SOC was less than 97% for one consecutive month, BMS controlled PCS by CAN communication to full charge the battery to corrected SOC and fully charged capacity. 15 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00...

  • Page 17: Rs232 Port

    Pin 8、Pin 1 Definition RS232_TX Pin 2、Pin 7 RS232_RX Pin 3、Pin 6 Pin 4、Pin 5 16 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 18: Installation Guide

    The below table shows the components and mechanical parts that should be delivered. 17 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 19 18 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 20 Certificate The following accessories are configured according to the number of parallel machines in the battery system. For example: 19 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 21 3. You are advise use the provide standard accessories part from ZCS or customize the identical specification accessories component part from ZCS or importers. 20 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 22: Tools

    Marker pen precision Measuring tape To measure distances Level To make sure the bracket is level ESD gloves Protective clothing 21 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 23 Safety goggles Protective clothing Protection mask Protective clothing 22 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 24: Installation Requirements

    The mounting carrier shall have fire resistance. Do not install batteries on flammable buildings. The mounting carrier surface shall meet the load bearing requirements. • • 23 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 25: Installation Method

    5.4. Installation Method Suspended on wall • Pedestal mounted • 24 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 26: Installation Instructions

    5.5. Installation Instructions 5.5.1.Dimensions Battery size: Hanging rack size: Minimum mounting distance between battery pack and other equipment: 25 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 27 26 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 28: Single Machine Installation Step

    Keeping the hammer perpendicular to the wall, do not shake when drilling, so as not to damage the walls. If the aperture errors, need to reposition. 27 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00...
  • Page 29 2. Fix the wall hanger with expansion screws. 28 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 30 3. Remove the battery and install the fixed leg. 4. Putting the battery hook on the hanging rack. 29 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 31 5. Fix the fixing screw (left side or right side) to ensure the safety. 30 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 32 31 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 33: Electrical Connection

    Connect PCS CAN Connect parallel communication communication 5.6.2.Single machine wiring step 1. After finished installation remove side panel. 32 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 34 2. Connect PE line. 3. Connect Power Cable from battery to isolation device. 33 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...
  • Page 35 4. Connect CAN communication line to communication port. 5. Install the terminal cover. 34 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 36: Parallel Machine Wiring

    2. Connect cables as follows. press 3. Long the start button of the Master PACK to start the battery system. 35 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 37: Cleaning And Maintenance

    Please power off the system before cleaning. It is recommended that the AZZURRO LV ZSX5000 PRO should be cleaned periodically. If the enclosure is dirty, please use a soft，dry brush or a dust collector to remove the dust. Liquids such as solvents, abrasives or corrosive liquids should not be used to clean the enclosure.

  • Page 38: Replacement Or Expand Capacity

    After PCS is confirmed to be disconnected from the power grid, turn off the battery power supply and disconnect the connection line between the battery and PCS. Remove or install new battery and then restart. 37 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

  • Page 39: Common Issues And Solutions

    If the battery pack seems to be damaged, pack it in its original container, and then return it to ZCS or an authorized dealer. 38 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00...

  • Page 40: Uninstalling

    8.4. Disposal Zucchetti Centro Sistemi S.p.a. is not liable for the disposal of the equipment, or parts thereof, that does not take place according to the regulations and standards in force in the country of installation. The symbol of the crossed-out wheeled bin indicates that the equipment, at the end of its useful life, must be disposed of separately from household waste.

  • Page 41: Technical Specifications

    Technical specifications ZCS AZZURRO LV ZSX5000 PRO General data Type ZCS – AZZURRO LV ZSX5000 PRO Technology Lithium Iron Phosphate Dimensions (H*L*W) 606mm*480mm*171.5mm Weight 47Kg Protection Class IP20 Mounting On ground or wall Operating temperature while charging -10°C - +50°C Operating temperature while discharging -20°C - +50°C...

  • Page 42: Warranty Terms And Conditions

    To view the Warranty Terms and Conditions” offered by ZCS Azzurro, please refer to the documentation inside the product box and on the website www.zcsazzurro.com. 41 / 41 User’s Manual AZZURRO LV ZSX5000 PRO Rev. 1.0 15/04/2022 Identification: MD-AL-GI-00 Rev. 1.0 of 15/04/2022 - Application: GID...

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