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ZUCCHETTI AZZURRO LV ZSX5120 User Manual

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Battery
AZZURRO LV ZSX5120
User Manual
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. +39 055 91971 - fax. +39 055 9197515
innovation@zcscompany.com - zcs@pec.it – www.zcsazzurro.com
Reg. Pile IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Company Reg. no. 03225010481 - REA AR no. 94189
ISO 9001 Certified Company - Certificate no. 9151 - CNS0 - IT-17778

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Summary of Contents for ZUCCHETTI AZZURRO LV ZSX5120

  • Page 1 Battery AZZURRO LV ZSX5120 User Manual Zucchetti Centro Sistemi S.p.A. - Green Innovation Division Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it – www.zcsazzurro.com Reg. Pile IT12110P00002965 - Share Capital € 100,000.00 fully paid up AR Company Reg.

  • Page 2: Table Of Contents

    Cleaning and Maintenance ..................................27 5.1. Cleaning ...................................... 27 5.2. Maintenance ..................................... 27 5.2.1. Recharge Requirements During Normal Storage ...................... 27 2 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...
  • Page 3 Packaging ....................................30 8.3. Storage ......................................30 8.4. Disposal ...................................... 30 Technical specifications ....................................31 Warranty terms and conditions ..................................32 3 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...
  • Page 4 Copyright statement Copyright of this manual belongs to Zucchetti Centro Sistemi S.p.A. No part of this manual (including the software, etc.) may be copied, reproduced or distributed in any form or by any means without the permission of Zucchetti Centro Sistemi S.p.A.

  • Page 5: General Information

    1.2. Intended Use AZZURRO LV ZSX5120 is an energy storage unit that is designed to be used in residential on-grid applications with the capability for short-term backup. Notes regarding intended use: AZZURRO LV ZSX5120 is not suitable for supporting life-sustaining medical devices.

  • Page 6: Identifying The Product

    The type labels include: Figure 1 – Labels on the side of the battery 6 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 7: Safety

    Packaged batteries should not be stacked more than specified number stipulated on the package. • Continued operation of a damaged battery can result in dangerous situation that may cause severe 7 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 8: Technical Items

    Battery or BMS is broken, need to be replaced Over discharged Battery is lack of electricity, and needs to be recharged in time 8 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 9: Product Overview

    Brief Introduction Figure 2 – Product overview AZZURRO LV ZSX5120 is a battery system with an operating voltage range between 45.6~56.16V. It is utilized in household energy storage applications and works together with a low-voltage PCS to realize the goal of energy storage for the home.

  • Page 10: Button, Led & Communication Port

    Flash 2 Flash 2 18～33 34～50 Flash 2 ON OFF 51～66 Flash 2 67～83 Flash 2 84～100 Flash 2 10 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...
  • Page 11 OFF OFF OFF OFF OFF OFF Stop discharging Stop charging and Faulty OFF OFF OFF OFF OFF OFF discharging 11 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 12: Communication Port Pin Definition

    Function RS485-B RS485-A CAN-H CAN-L RS485-A RS485-B 2.3.2 RS232 to PC RJ45 Port definitions Function RS232-TX RS232-RX 3. Installation 12 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 13: Checking Before Installation

    ZSX5120 Battery 4 pcs Battery hanging bolt 4 pcs Battery hanger 1 pc Wall Bracket 6 pcs Expansion Bolt 13 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...
  • Page 14 2. “*” N is indicate the parallel connections number of battery. The number of power cable and accessories component par from SofarSlar or importers. 14 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 15: Tools

    To screw and unscrew screws for Socket wrench 10/16 mm the various connections To check the voltage and current Multi-meter values 15 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...
  • Page 16 To make sure the bracket is level ESD gloves Protective clothing Safety goggles Protective clothing Protection mask Protective clothing Safety shoes Protective clothing 16 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 17: Installation Requirements

    The mounting carrier shall have fire resistance. Do not install batteries on flammable buildings. • The mounting carrier surface shall meet the load bearing requirements. • 17 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 18: Installation Method

    3.3. Installation Method Suspended on wall • Pedestal mounted • 18 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 19: Installation Instruction

    3.3.1. Installation Instruction 3.3.2. Dimensions Battery size: Hanging rack size: 19 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...
  • Page 20 Minimum mounting distance requirement: Minimum mounting distance between battery pack and other equipment: 20 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...
  • Page 21 21 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 22: Installation Step

    Remove 2 pcs wall bracket bottom bolts. Remove wall bracket from battery. Step 2: Drill holes in the wall according to wall bracket. 22 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...
  • Page 23 Step 3: Fix wall bracket to the wall. Step 4: Hang ZSX5120 on the wall bracket and tighten it. 23 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...
  • Page 24 Step 5: Install 2 pcs wall bracket bottom bolts. Step 6: Connect PE cable 24 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...
  • Page 25 Step 7: Connect power cable Step 8: Connect communication cable 25 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...
  • Page 26 Step 9: Refer to the following diagram when multiple batteries are connected in parallel. 26 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 27: Cleaning And Maintenance

    Please power off the system before cleaning. It is recommended that the AZZURRO LV ZSX5120 should be cleaned periodically. If the enclosure is dirty, please use a soft，dry brush or a dust collector to remove the dust. Liquids such as solvents, abrasives or corrosive liquids should not be used to clean the enclosure.

  • Page 28: Replacement Or Expand Capacity

    PCS. 3. Remove or install new battery and then restart. 28 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

  • Page 29: Common Issues And Solutions

    If the battery pack seems to be damaged, pack it in its original container, and then return it to ZCS or an authorized dealer. 29 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00...

  • Page 30: Uninstalling

    8.4. Disposal Zucchetti Centro Sistemi S.p.a. is not liable for the disposal of the equipment, or parts thereof, that does not take place according to the regulations and standards in force in the country of installation. The symbol of the crossed-out wheeled bin indicates that the equipment, at the end of its useful life, must be disposed of separately from household waste.

  • Page 31: Technical Specifications

    ** The actual charging and discharging currents of the system may be limited by the inverters to which the batteries are connected, please refer to the inverter datasheets for the actual charging and discharging current 31 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00...

  • Page 32: Warranty Terms And Conditions

    To view the Warranty Terms and Conditions” offered by ZCS Azzurro, please refer to the documentation inside the product box and on the website www.zcsazzurro.com. 32 / 32 User’s Manual AZZURRO LV ZSX5120 LiFePO Rev. 0.0 01/01/2023 Identification: MD-AL-GI-00 Rev. 1.0 of 12/04/2021 - Application: GID...

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