Sharp SMD2440JS Service Manual page 29

DRAWER ASSEMBLY AND CHOKE REMOVAL
1.
Open the drawer, remove Oven Tray and keep it open.
2. Remove (2) Drawer Support Covers (both sides) from Choke
Cover as shown in (Fig. D-1).
3. Carefully unsnap choke from Door Frame using a Puddy Knife
and/or simular tool. (Fig. D-2)
4. Remove (4) screws from Door Frame (two on each side).
After screws are removed, pull bottom of Frame out and lift
up to remove (Fig. D-3).
5. With Door Frame off, remove (2) screws from front of Door
Panel Assy from Door Support Angles (Fig. D-4).
6. To remove Door Panel Assy from oven, unhook bottom Door
Support Angle B by moving the black inside lever to the side
to release, then pull out at the same time (Fig. D-5).
DOOR SUPPORT ANGLE REMOVAL
1. Remove Drawer Assembly and Choke Cover as stated in
"DRAWER ASSEMBLY AND CHOKE REMOVAL".
2. Remove Outercase Cabinet to access the Door Support
Angles A (Fig. D-1 & D-7).
3. Unhook Door Support Angle A from drawer by moving black
inside lever to the side to release the drawer from the Slide
rail by pulling it out
4. Remove (2) inside screws/nuts from right or left Door Support
Angle/Slide Rail, then remove Slide Rail (Fig. D-7).
5. To replace Rack Gear, remove Door Support Angle B from
Door panel, then remove (3) screws holding Rack Gear on
(Fig. D-5).
To reassemble, just reverse the above order.
After reassembly, do the following.
(A) Make sure that drawer sensing switch, secondary
interlock switch and monitor switch are operating
properly (Fig. D-6).
(B) An approved microwave survey meter should be used
to assure compliance with proper microwave radiation
emission limitation standards.
After any servicing, make sure of the following :
1. Drawer latch heads smoothly catch latch hook through latch
holes and that latch head goes through center of latch hole .
2. Deviation of door alignment from horizontal line of cavity face
plate is to be less than 1.0mm.
3. Drawer is positioned with its face pressed toward cavity face
plate.
4. and check for microwave leakage around
Reassemble the unit
drawer with an approved microwave survey meter. (Refer to
Microwave Measurement Procedure.)
DRAWER/SLIDE RAIL/CHOKE/DOOR FRAME REMOVAL
Fig. D-6
Fig. D-1
Door
Support
Cover
Door Sup- Door Sup-
port port
Angle A
Fig. D-4
Rack
Fig. D-7
29
Fig. D-2
Fig. D-3
Fig. D-5
Door Support