Sony Xperia Z3 Compact Working Instructions
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Sony Xperia Z3 Compact Working Instructions

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Working Instructions
- mechanical -
TM
Xperia
Z3 Compact
D5803, D5833
1291-4296 Rev 1
© Sony Mobile Communications AB – Company Internal

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  • Page 1 Working Instructions - mechanical - Xperia Z3 Compact D5803, D5833 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal...

  • Page 2: Table Of Contents

    4.22 Ear Speaker ..................31 4.23 Plate Receiver..................32 4.24 Cover Rear..................34 4.25 Front Cover..................35 4.26 Sheet Copper Plate A ~ E ..............36 4.27 Liquid Indicator .................. 36 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 2(46)
  • Page 3 5.6 Window Back..................42 5.7 SIM Tray ....................45 Revision History ................46 For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 3(46)

  • Page 4: Exterior Views

    Exterior Views D5803, D5833 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 4(46)

  • Page 5: Tools

    9. Jack FPC Press tool For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’. STANDARD TOOLS 1. Dentist Hook 2. Nylon Pointer 3. Tweezers 4. Suction Cup 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 5(46)

  • Page 6: Disassembly

    Attach the Suction Cup on the bottom area of the Window Back. Pull upwards and insert the guitar pick. Slide along all sides. Be careful not to damage the camera! 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 6(46)

  • Page 7: Tray Label & Label Core Unit

    Unsnap the NFC Antenna connector by using the Nylon pointer. Remove the Screws in the sequence which shown in the picture. Scrap! Screws are not to be reused. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 7(46)

  • Page 8: Shield Camera

    Unhook the Shield Camera from the Front Cover. Remove the Shield Camera. Scrap! Shield Camera is not to be reused. Main Camera Unsnap the Main Camera connector. Remove the Main Camera. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 8(46)

  • Page 9: Main Pba

    Unsnap the Jack FPC connector. Unsnap the LCD FPC connector. Insert the LCD FPC connector into the hole of the Main PBA. Remove the Screw. Scrap! Screw is not to be reused. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 9(46)
  • Page 10 Stop lifting around 15 degree. Let the LCD FPC connector pass through the hole of the Main PBA. Make sure not to damage the LCD FPC by the PBA hole! 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 10(46)
  • Page 11 Disassembly Detach the Vibrator from the Front Cover. Remove the Main PBA. Make sure not to damage the Key FPC! Scrap! Adhesive Vib is not to be reused. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 11(46)

  • Page 12: Replacement

    Pull out the old Cap SIM. Insert the leg of the new Cap SIM into the hole. Close the Cap. Panel Side Charger Prepare the new Panel Side Charger. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 12(46)
  • Page 13 Remove the old Panel Side Charger with the Flex Film Assembly Tool. INSTALLATION Attach the new Panel Side Charger into a cavity and press it for 10 sec to make it securely attached. Close the Cap USB 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 13(46)

  • Page 14: Window Back

    Follow the 5.6 Reassembly instructions! REMOVAL Unsnap the NFC Antenna connector with the Nylon pointer. Remove carefully the NFC Antenna from the Battery. Make sure not to deform the Battery laminate. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 14(46)
  • Page 15 Replacement INSTALLATION Prepare the new NFC Antenna. Paste the new NFC Antenna at the position shown in the picture. Connect the NFC Antenna connector. Make sure it hooks! 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 15(46)

  • Page 16: Loud Speaker

    Clean any remaining adhesive residue! INSTALLATION Prepare the new Loud Speaker & Cushion Loud Speaker. Attach the Cushion Loud Speaker & Loud Speaker. Make sure the orientation is correct. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 16(46)

  • Page 17: Holder Vib

    3.5 Disassembly instructions! Remove the old Holder Camera. Prepare and place the new Holder Camera. Follow the 5.3 5.6 Reassembly instructions! Make sure not to touch the lens. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 17(46)

  • Page 18: Cushion Camera

    Prepare the new Main Camera & Cushion Camera & Holder Camera & Sheet FPC Camera. Paste the Cushion Camera Place the Holder Camera on the Main Camera. Paste the Sheet FPC Camera on the Camera FPC. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 18(46)

  • Page 19: Main Pba

    Gasket PBA & Holder 2nd MIC Duct & Side Key FPC & Sheet Plate LCD SD & Sheet SIM. Scrap! The parts listed above are not to be reused. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 19(46)
  • Page 20 Paste the Adhesive Vib on the Cover Front. Paste the Sheet Plate LCD SD & Sheet SIM on each connector. Paste the Adhesive PBA on the shield lids as shown in the picture. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 20(46)
  • Page 21 Follow the 4.15 Side Key FPC Installation! Connect the zif connector of the Chat Camera & Holder Chat Camera. Attach the Holder 2nd MIC Duct on the Main PBA. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 21(46)
  • Page 22 Replacement Follow the 5.1 Reassembly instruction without the Battery! Follow the 4.17 Battery Installation! 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 22(46)

  • Page 23: Side Key Fpc

    Clean up the remaining conductive adhesive on the Main PBA. Make sure not to scratch the metal contacts! INSTALLATION Prepare the New Side Key FPC. Connect the Side Key FPC connector. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 23(46)

  • Page 24: Chat Camera & Holder Chat Camera

    3.7 Disassembly instructions! Carry out the Removal as described below. Carry out the Installation as described below. Follow the 5.1 – 5.7 Reassembly instructions! REMOVAL Unsnap the zif connector. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 24(46)

  • Page 25: Battery

    4.17 Battery Follow the 3.1 3.7 Disassembly instructions! Carry out the Removal as described below. Carry out the Installation as described below. Follow the 5.4 5.7 Reassembly instructions! 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 25(46)
  • Page 26 Adhesive Battery Top & NFC Antenna. Scrap! The parts listed above not to be reused. Paste the Adhesive Battery Bottom & Adhesive Battery Top along the guide line on the Main PBA. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 26(46)

  • Page 27: Cushion Holder 1St Mic Duct

    Follow the 3.1 3.7 Disassembly instructions! Remove the old Cushion Holder 1st MIC Duct. Attach the new Cushion Holder 1st MIC Duct. Follow the 5.1 – 5.7 Reassembly instructions! 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 27(46)

  • Page 28: Holder 2Nd Mic Duct

    Place it into the cavity of Front Cover. Press 60N±10N x 10 sec with Press Tool 1275-4443 (Fixture Press Charge Connector press pad)+ Generic Side Panel Press Tool. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 28(46)

  • Page 29: Jack Fpc

    Prepare the new Jack FPC & Adhesive Prox & Cushion Shade 3LED & Sheet Shade 3LED FPC. Scrap! The parts listed above not to be reused. Paste the Adhesive Prox on the Front Cover. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 29(46)
  • Page 30 Fold up the FPC and paste the adhesive of FPC within the metal plate area. Follow the calibrations in Trouble Shooting Application 1291-4299 – mechanical! Noise cancelling Proximity sensor 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 30(46)

  • Page 31: Ear Speaker

    Prepare the new Ear Speaker & Adhesive WP Receiver. Scrap! The parts listed above not to be reused. Place the Adhesive WP Receiver. Place the Ear Speaker. Make sure the orientation is correct. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 31(46)

  • Page 32: Plate Receiver

    5.7 Reassembly instructions! REMOVAL Insert the Flex Film Assembly Tool to remove the old Ear Speaker. Insert the Flex Film Assembly Tool to remove the old Plate Receiver. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 32(46)
  • Page 33 Scrap! The parts listed above not to be reused. Place the Plate Receiver. Place the Ear Speaker. Make sure the orientation is correct. Press 30 5N x 5 sec with Press Tool Ear Speaker. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 33(46)

  • Page 34: Cover Rear

    Prepare the new Cover Rear & Sheet Cover Battery & Cushion Cover Battery Paste the Sheet Cover Battery. Paste the Cushion Cover Battery. Adhesive area is shown in the picture. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 34(46)

  • Page 35: Front Cover

    Paste the Sheet Shade 3LED FPC on the Jack FPC. Paste the Cushion Shade 3LED on it. Follow the calibrations in Trouble Shooting Application 1291-4299 – mechanical! Accelerometer Gyroscope Noise cancelling Proximity sensor 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 35(46)

  • Page 36: Sheet Copper Plate A ~ E

    5.7 Reassembly instructions! 4.27 Liquid Indicator Follow the 3.2 3.4 Disassembly instructions! Remove the old Liquid Indicator. Paste the new Liquid Indicator. Follow the 5.4 5.6 Reassembly instructions! 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 36(46)

  • Page 37: Board Swap Replacement

    “Select Language” menu is shown on the display! After “Select Language” menu, turn off the unit. Follow the calibrations in Trouble Shooting Application 1291-4299 – mechanical! Accelerometer Gyroscope Noise cancelling Proximity sensor 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 37(46)

  • Page 38: Change Label

    Build swap for change of label. 4.30 Board Swap Customize of Software CUSTOMIZE OF SOFTWARE Follow the instructions in the Generic Repair Manual – Build swap for customization of the software. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 38(46)

  • Page 39: Reassembly

    Make sure the Main PBA hooks on the Cover Front! Make sure two metal contacts touch Magnetic Charger Connector! Make sure the LCD FPC is going through the hole of the Main PBA! 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 39(46)
  • Page 40 Reassembly Paste the Vibrator. Take a new Adhesive Vib! Tighten the Screw. Torque spec is 10±2 N.cm. Connect the LCD FPC connector. Connect the Jack FPC connector. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 40(46)

  • Page 41: Main Camera

    Make sure it hooks! Cover Rear Connect the Battery connector. Place the Cover Rear. Make sure it hooks! Make sure there is no gap around the bottom hook. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 41(46)

  • Page 42: Tray Label & Label Core Unit

    Clean the edges of the Window Back carefully with alcohol before the new Adhesive Window Back is mounted. This action is done to secure the water resistant of the unit. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 42(46)
  • Page 43 Place the Window Back in a correct position. Press with the Fixture Tool Window Back bottom side to secure the attachment The Window Back is ready to be assembled. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 43(46)
  • Page 44 Insert the bottom press. Press with 500 ± 50 N for 10 seconds (the pressure value is adjusted for 600N because of the weight of the pressure fixture) 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 44(46)

  • Page 45: Sim Tray

    Reassembly SIM Tray Insert the SIM Tray. Close the Cap SIM. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 45(46)

  • Page 46: Revision History

    Revision History Rev. Date Changes / Comments 2014-Sep-10 Initial release 2014-Sep-11 5.4 Fixed the description and screw sequences. 1291-4296 Rev 1 © Sony Mobile Communications AB – Company Internal 46(46)

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D5803D5833

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