Mercedes-Benz Light Truck 2002 Service Booklet
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Mercedes-Benz Light Truck 2002 Service Booklet

Mercedes-Benz Light Truck 2002 Service Booklet

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Summary of Contents for Mercedes-Benz Light Truck 2002

  • Page 1 Service Booklet Light Truck...
  • Page 2 SERVICE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE YOUR VEHICLE SERVICED BY YOUR AUTHORIZED MERCEDES-BENZ LIGHT TRUCK CENTER WHO IS FULLY PERFORMED BY ANY AUTOMOTIVE REPAIR ESTAB- EQUIPPED TO PROVIDE THIS SERVICE. LISHMENT OR INDIVIDUAL USING CERTIFIED PARTS.
  • Page 3 Model License Plate No. Vehicle Identification No. License Plate No. Date of registration License Plate No. Paint No. License Plate No.
  • Page 4 Notes:...

  • Page 5: Table Of Contents

    Contents Introduction ........4 Required Vehicle Service Work ....20 Emission System Maintenance .

  • Page 6: Introduction

    Under normal circumstances the driven distance between ser- vices is an average of approximately 12 000 miles. Under most We want you to enjoy your Mercedes-Benz automobile. Vehicle circumstances, A and B-services will be called for by FSS alter- safety and operational reliability are two very important fac- natively, i.e.
  • Page 7 Spare Parts/Operating Materials Tire rotations should be performed in accordance with the We recommend only the use of Genuine Mercedes-Benz parts tire manufacturer’s recommendations in order to maximize for service and repairs, since they meet our specifications. It is the useful life of the tires.
  • Page 8 • Tire pressure – at least every other week. vehicles equipped with the Flexible Service System. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Light Truck Center for more infor- mation on selecting the proper motor oil for your vehicle.

  • Page 9: Emission System Maintenance

    Service Records Emission System Maintenance Your authorized Mercedes-Benz Light Truck Center will certify The U. S. Environmental Protection Agency and, in California, in the service booklet the services on your vehicle which it has the Air Resources Board have certified that the emission con- carried out.

  • Page 10: Emission Control System Caution

    The operation of the emission control system must not Your Mercedes-Benz is equipped with both a three-way cata- be altered in any way. Alterations are not permissible by lyst and a closed loop oxygen sensor system to comply with law.

  • Page 11: Pre-Delivery Inspection Confirmation

    Pre-delivery Inspection Confirmation Carried out in compliance with manufacturer’s instructions Rubber stamp Date Signature...

  • Page 12: Service Records

    Date: ___________________________ Flexible Service System Date: ___________________________ Flexible Service System Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o †...
  • Page 13 Date: ___________________________ Flexible Service System Date: ___________________________ Flexible Service System Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o †...
  • Page 14 Date: ___________________________ Flexible Service System Date: ___________________________ Flexible Service System Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o †...
  • Page 15 Date: ___________________________ Flexible Service System Date: ___________________________ Flexible Service System Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o †...
  • Page 16 Date: ___________________________ Flexible Service System Date: ___________________________ Flexible Service System Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o †...
  • Page 17 Date: ___________________________ Flexible Service System Date: ___________________________ Flexible Service System Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o †...
  • Page 18 Date: ___________________________ Flexible Service System Date: ___________________________ Flexible Service System Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o †...
  • Page 19 Date: ___________________________ Flexible Service System Date: ___________________________ Flexible Service System Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o †...
  • Page 20 Date: ___________________________ Flexible Service System Date: ___________________________ Flexible Service System Odometer: ______________________ Odometer: ______________________ Repair order no. _______________ Repair order no. _______________ Oil change Oil change Distance remaining ________ miles Distance remaining ________ miles Type of service Type of service o †...
  • Page 21 Fuel filter Fuel filter o † o † Activated charcoal filter Signature Activated charcoal filter Signature If you wish to retain continuous proof that your vehicle has been properly maintained, please request a new service booklet from your authorized Mercedes-Benz Center.

  • Page 22: Required Vehicle Service Work

    Required Vehicle Service Work (including Emission System Maintenance) A-Service B-Service Notes: For description of emission system maintenance jobs, see page 29. The four digit-numbers in front of the maintenance jobs are reference numbers of the detailed maintenance job descriptions listed in the MB Maintenance Manual used by MB technicians.

  • Page 23: A-Service

    A-Service Interior Engine compartment 0101 Engine oil and filter change Function check Check and correct fluid level - - - - Check Tele Aid by pressing SOS button to make test call to Response Center If there is a loss of fluid, determine cause and - - - - Horn, head lamp flasher, hazard flasher, turn signals perform repair with separate work order...
  • Page 24 Underside of vehicle 4121 Lubricate propeller shaft universal joints and collapsible sections Model G500...

  • Page 25: B-Service

    B-Service 4290 Brake test, parking brake check Wheels, brakes Interior 4050 Remove and install wheels, rotate if necessary 4251 Check brake pads for lining thickness front Function check 4251 Check condition/thickness of brake discs front and - - - - Check Tele Aid by pressing SOS button to make rear test call to Response Center...
  • Page 26 Engine compartment 8821 Lubricating catch, safety catch and hinges on engine hood 0101 Engine oil and filter change * Mercedes-Benz urges that this procedure be performed to maintain peak performance although it is not required to maintain your emission warranty.
  • Page 27 Check Battery 0003 Check battery condition using “Midtronics MCR 717” tester Model G500 Body w gh 8260 Check headlamp aiming, adjust if necessary 8252 Check condition of rear wiper blade 8280 Replace windshield wiper rubber insert(s)

  • Page 28: Additional Work To Be Performed Together With The Respective Service

    Oil change in front axle 3501 Oil change in rear axle 2801 Oil change in transfer case Model G500 * Mercedes-Benz urges that this procedure be performed to maintain peak performance although it is not required to maintain your emission warranty.
  • Page 29 Additional Work to be Performed together with the Respective Service Every 2 years Every 4 years 4280 Replace brake fluid 3581 Rear axle carrier - replace retaining strap Model 4JG163.172, as of VIN end no. 145273 0090 Inspect suspension and body structure Models ML320, ML500, ML55 AMG Spark plug intervals 9850...

  • Page 30: Spark Plug Replacement Intervals

    Spark plug intervals Model ML320 ML500 ML55 AMG G500 1580 Replace spark plugs Engine • • At approximately every 100000 miles or 5 years.

  • Page 31: Description Of Emission System Maintenance Jobs

    Reset FSS counter. 0780 Replace fuel filter* Replace the fuel filter approximately every 60 000 miles or 5 years. * Mercedes-Benz urges that this procedure be performed to maintain peak performance although it is not required to maintain your emission warranty.
  • Page 32 All rights reserved. Reproduction or translation in whole or in part is not permitted without authorization from the publisher. Printed in U.S.A www.MBUSA.com TI 10/01...
  • Page 33 Order No. T-6515-8087-13 • USA Edition B 2002...

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