Related Manuals for Val-Tex QS-2000A
Summary of Contents for Val-Tex QS-2000A
- Page 2 OPERATING MANUAL CONTENTS: - PARTS LIST - QS-2000A REQUIREMENTS - USING THE VAL-TEX #8607 AIR REGULATOR - LOADING AND OPERATING THE QS-2000A - SEE ITEM 5 FOR SAFETY GAUGE INFORMATION - HYDRAULIC PUMP PERIODIC MAINTENANCE - HYDRAULIC PUMP INSTRUCTION SHEET...
- Page 3 10,000 PSI to prevent over pressuring the unit. Options available: • Unit available with sealant barrel to fit K size lube sealant sticks (Part # QS-2000A-K). • Air regulator (8607) rated to 3,000 PSI and gauge (2052L160) rated to 160 PSI.
- Page 4 3. Use the handle (1413) to push piston assembly (2008) to the desired depth. When less than full capacity is required, use 1 oz. marking on handle. 4. Load Val-Tex lube sealant or Valve Flush as required. Remember to remove cellophane wrapper on sticks.
- Page 5 5. Replace sealant barrel (1407) cap. Tighten with handle (1413) provided. WARNING: FAILURE TO COMPLY WITH THE FOLLOWING SAFETY PROCEDURE COULD RESULT IN SERIOUS INJURY: THE SEALANT CAP MUST BE COMPLETELY SCREWED ONTO THE BARREL BEFORE OPERATING THIS UNIT. THE YELLOW SAFETY GAUGE MUST BE LIFTED UP AND THE BOTTOM SIDE OF THE TAB MUST CLEAR THE TOP OF THE CAP.
- Page 6 Periodic Maintenance For Pump 1. If automatic air line oiler is not installed, periodically lubricate air line using SAE No. 10 oil. 2. Refer to the Enerpac form L-2080 included with your hydraulic pump for periodic maintenance requirements on the PA-133. 3.
- Page 7 Instruction Sheet ® Foot-Operated A UNIT OF APPLIED POWER INC. Air-Powered Hydraulic Pumps L-2080 Rev. A 04/98 IMPORTANT RECEIVING INSTRUCTIONS Visually inspect all components for shipping damage. If any shipping damage is found, notify carrier at once. Shipping damage is NOT covered by warranty. The carrier is responsible for all repair or replacement cost resulting from damage in shipment.
- Page 8 SPECIFICATIONS Model No. PA-133, 7001 PA-166 PA-1150 60 - 100 psi [4,1 - 6,9 bar] Air Pressure 9 CFM [15 m Air Consumption 40 cu. in./min. at 0 psi [656 cu. cm/min at 0 bar] Oil Flow at 100 psi air 8 cu.
- Page 9 OPERATION 1. Check the oil level in the pump, and add oil if necessary. 2. Check to make sure all air and hydraulic connections are secure before operating pump. ADVANCE To Activate the Pump Depress the end of the treadle as shown in ADVANCE Figure 6, and the air motor will be activated to pump ®...
- Page 10 AIR FILTER REPLACEMENT If the air motor does not perform as normal, check for a clogged air filter. 1. Shut off air pressure to the pump and release pressure in the line to the pump. WARNING NEVER remove swivel air connector while air line is pressurized. 2.
- Page 11 TROUBLESHOOTING The following information is intended as an aid in determining if a problem exists. DO NOT disassemble the pump. For repair service, contact the Authorized Enerpac Service Center in your area. Problem Possible Cause Solution Pump fails to deliver oil. Low fluid level.
- Page 12 Repair Parts Sheet PA-133, 7001, PA-135, PA-136 AIR HYDRAULIC PUMP L1252 Rev. L 02/11 PA135 - For Date Codes Beginning with the Letter “A” or “B” PA133, 7001 & PA136 - For Date Codes Beginning with the Letter “C” or “D” To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil.
- Page 13 Repair Parts List for Figure 1 Item Part Number Qty. Description Fig. No. DA5816900SR Air Motor Assembly CH210110 Spring ★ Ball Seal ★ O-Ring Ball Seat ★ CF318028 Cap Screw Ball ★ ★ Conical Spring ★ Filter CH411013 Ball Guide Ball ★...
- Page 14 NOTE: Reservoir fill plug, NOTE: Assemble ball guide, Item Item 32, should be HAND 2G, with outside chamfer facing TIGHTENED only. Do not ball seat, Item 2D). use a pliers or wrench. Over-tightening will tear the reservoir bladder. Oil NOTE: Closed end of spring, Item leaking out of the vent hole 2EE, must go toward the bottom located at the rear of the...
- Page 15 Figure 2, Release Plunger Repair Parts List for Figure 2 Item Part Number Qty. Description ★ Back-Up Washer ★ O-Ring ★ O-Ring Back-Up Washer ★ DA5290900SR1 Release Guide Assembly Retaining Ring ★ DA4848108 Spring Washer ★ DA4832040 Release Plunger ★ Spring ★...
- Page 16 Figure 3, Swivel Coupler Assembly Repair Parts List for Figure 3 Item Part Number Qty. Description CJ205416 Coupler Stem CJ204190 Coupler Body ★ Retaining Ring Back-Up Washer ★ ★ O-Ring ★ O-Ring Back-Up Washer ★ ★ Spring ★ Indicates items included in and available only as part of Swivel Coupler Kit CF692950K1.
- Page 17 5, 5A 2, 2A Figure 4, Relief Valve Assembly Repair Parts List for Figure 4 Item Part Number Qty. Description A8005007 Plug ★ Spring (PA133 & PA135) ★ Spring (PA136) ★ O-Ring ★ O-Ring CH202950SR Release Valve Assembly (PA133 & PA135) CH207950SR Release Valve Assembly (PA136) L86028...
- Page 18 Apply one drop of Loctite #242 to threads or stake threads in Item 7 in only one place after assembly. Figure 5, Hydraulic Cylinder Repair Parts List for Figure 5 Item Part Number Qty. Description Model PA133, 7001 ★ Spring CH203950SR Hydraulic Cylinder Assembly ★...
- Page 19 Enerpac Worldwide Locations e-mail: info@enerpac.com internet: www.enerpac.com Australia and New Zealand Germany and Austria South Korea South Africa and other English Actuant Australia Ltd. ENERPAC GmbH Actuant Korea Ltd. speaking African countries Block V Unit 3 P.O. Box 300113 3Ba 717, Shihwa Industrial Complex ENERPAC B.V.
- Page 20 The 2010 package will dramatically extend the life of the hydraulic pump and reduce downtime. Contact Val-Tex for more information to purchase this along with a new unit or a kit to easily install on QS-2000A's in the field.
- Page 21 Installation & Service Instructions Pneumatic Division IS-B548 Richland, Michigan 49083 B548 Miniature Integral Filter / Regulator Series 269-629-5000 ISSUED: February, 2005 Doc. #ISB548, ECN #050142, Rev. 1 Maximum Recommended Pressure Drop: WARNING PSIG Particulate Filter To avoid unpredictable system behavior that can cause personal injury and property damage: Operating Pressure Maximum PSIG...
- Page 22 IS-B548 B548 Miniature Series Integral Filter / Regulator 5. Install Filter / Regulator vertically with the bowl drain mechanism 6. Lubricate O-rings with grease found in service kits. at the bottom. Free moisture will thus drain into the sump (“quiet 7.
- Page 23 Installation & Service Instructions Pneumatic Division IS-L508 Richland, Michigan 49083 L508 Miniature Lubricator 269-629-5000 ISSUED: September, 2005 Doc. #ISL508, ECN #050388, Rev. 1 With Plastic Bowl WARNING PSIG To avoid unpredictable system behavior that can cause personal injury Operating Pressure Maximum 1034 10.0 and property damage:...
- Page 24 L508 Miniature Lubricator IS-L508 Filling Service Kits / Parts Available L508 Lubricators may be filled only under no pressure. To fill Product Bowl Description Number Type the lubricator, the air supply must be shut off and the remaining pressure in the system bled down to zero pressure. A long Bowl Replacement Kit* Plastic BK508Y...
- Page 25 Page 1 of 3 MATERIAL SAFETY DATA SHEET PRODUCT NAME: Enerpac HF Hydraulic Oil STOCK NUMBER: HF100, 101, 102, 104, CM40885 Date Issued: 04-16-08 Distributor: Enerpac Supercedes: 02-05-07 720 West James Street Columbus, WI 53925 Information Telephone: (920)-623-5280 Emergency Telephone: (877)777-2486 MATERIAL CAS# % BY WEIGHT...
- Page 26 SKIN: Wash skin thoroughly with soap and water. Get medical attention if irritation develops. Launder contaminated clothing before reuse. If product is injected under pressure into or under the skin; or into any part of the body; regardless of the appearance of the wound or its size, a physician should immediately evaluate the individual.
- Page 27 WASTE DISPOSAL: Disposal should be in compliance with current federal, state, and local laws. Materials may become hazardous waste through use. Consider recycling. SECTION 8 -- TRANSPORTATION AND LABELING DOT SHIPPING: Not Regulated DOT ID NUMBER: None EPA HAZARDOUS SUBSTANCES: None PRECAUTIONARY LABELS: In compliance with hazard and right-to-know requirements where applicable.