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Val-Tex QS-2200A Operating Manual

Electric/hydraulic lubrication unit
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ELECTRIC/HYDRAULIC LUBRICATION UNIT
CONTENTS:
- PARTS LIST
- QS-2200A REQUIREMENTS
- LOADING AND OPERATING THE QS-2200A
- SEE ITEM 5 FOR SAFETY GAUGE INFORMATION
- OPERATING INSTRUCTIONS FOR ELECTRIC HYD. PUMP
- PREVENTATIVE MAINTENANCE (Form 102808)
- PARTS LIST AND SCHEMATIC (Form 101703)
- EXTENSION CORD MINIMUM REQUIREMENTS
- MATERIAL SAFETY DATA SHEET
QS-2200A
OPERATING MANUAL

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Summary of Contents for Val-Tex QS-2200A

  • Page 1 OPERATING MANUAL CONTENTS: - PARTS LIST - QS-2200A REQUIREMENTS - LOADING AND OPERATING THE QS-2200A - SEE ITEM 5 FOR SAFETY GAUGE INFORMATION - OPERATING INSTRUCTIONS FOR ELECTRIC HYD. PUMP - PREVENTATIVE MAINTENANCE (Form 102808) - PARTS LIST AND SCHEMATIC (Form 101703)
  • Page 2 Options available: • Unit available with sealant barrel to fit K size lube sealant sticks (Part # QS-2200A-K). • Sealant hose lengths up to 10 feet. We do not recommend hoses longer than 10 feet because of the output pressure drop.
  • Page 3 3. Use the handle (1413) to push piston assembly (2008) to the desired depth. When less than full capacity is required, use 1 oz. marking on handle. 4. Load Val-Tex lube sealant or Valve Flush as required. Remember to remove cellophane wrapper on sticks.
  • Page 4 7. Before removing the coupler from the valve or when the hydraulic pump is not in use, release the pressure on the hydraulic pump. 8. When the cylinder is empty stop the pump. Please refer to step #1. WARNING! If the pump is activated when the sealant barrel cap (1407) is removed, the piston assembly (2008) can be pumped out of the cylinder.

  • Page 5: Electric Hydraulic Pump

    Form No. 102808 Operating Instructions for: SPX Corporation PE102A-220 PE104 2121 West Bridge Street International Sales: (507) 455-7150 PE102 PE102A-220-FE PE104-220 Owatonna, MN 55060 USA Fax: (507) 455-7122 PE102A PE102A-AERO PR102 Phone: (507) 455-7100 Internet Address: PE102-28-DC PE102A-COR PR102-AMP Tech. Services: (800) 477-8326 http://www.powerteam.com PE102-28-220DC PE102A-EMP...

  • Page 6: Setup And Operation

    Parts List, Form No. 102808, Back sheet 1 of 3 Safety Precautions (Continued) Pump • Do not exceed the PSI hydraulic pressure rating noted on the pump name plate or tamper with the internal high pressure relief valve. Creating pressure beyond rated capacities may result in personal injury. •...

  • Page 7: Pressure Regulator

    Operating Instructions Form No. 102808 Valve Operation 2-Position, 2-Way Manual Valves used with Single-acting Cylinders 1. To build pressure, turn the valve control handle counterclockwise (CCW). 2. Start the pump by pressing the motor control ON/OFF switch. NOTE: Oil advances the cylinder when the unit is activated.

  • Page 8: Preventive Maintenance

    Operating Instructions, Form No. 102808, Back sheet 2 of 3 Pressure Switch A pressure switch can be adjusted to stop the pump motor at a desired pressure setting and restart the motor when the pressure falls below that setting. It is recommended that a pressure switch be used with a pressure regulating valve to insure accuracy when setting a maximum PSI level.

  • Page 9: Single Phase

    Operating Instructions Form No. 102808 ELECTRICAL SCHEMATIC 115/230 V., 50/60 Hz, SINGLE PHASE 6.25A CONTROL CIRCUIT Transformer Connections: For 115 VAC H1 & H3 to L1 H2 & H4 to L2 REMOTE For 230 VAC H1 to L1 H2 to H3 H4 to L2 Sheet No.
  • Page 10 Operating Instructions, Form No. 102808, Back sheet 3 of 3 ELECTRICAL SCHEMATIC 12 VDC (CCW ROTATION FROM LEAD END) OPTIONAL REMOTE...
  • Page 11 Form No. 101703 Parts List for: SPX Corporation 2121 West Bridge Street International Sales: (507) 455-7150 Owatonna, MN 55060 USA Fax: (507) 455-7122 Phone: (507) 455-7100 PE10 Series Internet Address: Tech. Services: (800) 477-8326 http://www.powerteam.com PR10 Series Fax: (800) 765-8326 Order Entry: (800) 541-1418 Fax: (800) 288-7031 MODEL B (Model C for PE102A-GRC)
  • Page 12 Parts List, Form No. 101703, Back sheet 1 of 6 Item Part Item Part No. Req'd Description Req’d Description 251072 Warning & Fill Instructions 420643 Bladder Decal †420736 Bladder *11863 Backup Washer 350305 Hose Clamp (1/2 X 3/8 X 1/16) PARTS INCLUDED BUT NOT SHOWN *10268 O-ring...

  • Page 13: Parts List

    Parts List Form No. 101703 DETAIL FOR 4-WAY VALVE OUTLET CHECK (FOR PE104, PE104-220, & PR104) Item Part No. Req'd Description 209795 Outlet Ball Stop *10445 Compression Spring (5/32 O.D. X 3/4 Lg.) *12223 Ball (3/16 Dia.) Part numbers marked with an asterisk (*) are contained in Repair Kit No.
  • Page 14 Parts List, Form No. 101703, Back sheet 2 of 6 BASIC PUMP ASSEMBLY Item Part Req'd Description 10002 Screw (1/4-20 UNC X 3/8 Lg.; Torque to 80/100 in. lbs.) 14423 Screw (#10-24 X 2" Lg.; Torque to 60/80 in. lbs.) 14426 Screw (#10-24 UNC X 1"...
  • Page 15 Parts List Form No. 101703 To Parts SECTION X-X List .030 .090 Detail Sheet No. 3 of 6 Rev. 6 Date: 19 Jan. 2001...
  • Page 16 Parts List, Form No. 101703, Back sheet 3 of 6 Item Part Req'd Description *14484 Compression Spring (3/8 O.D. X 1" Lg.) *251067 Set Screw (#10-24 UNC x 1" Lg. Set unloading valve to 400/500 PSI) *207405 Locknut (10-24 UNC) *251065 Replaceable Seat *10268...
  • Page 17 Parts List Form No. 101703 SECTION Y-Y To Parts List Sheet No. 4 of 6 Rev. 6 Date: 19 Jan. 2001...
  • Page 18 Parts List, Form No. 101703, Back sheet 4 of 6 Item Part Req'd Description *16724 Compression Spring (3/8 O.D. x 1-1/4 Lg.) *251067 Set Screw (#10-24 UNC x 1" Lg.; Set High Pressure Relief Valve to 10,100/10,700 PSI [2,800/3,200 PSI for PE102-28-DC &...
  • Page 19 Parts List Form No. 101703 SECTION Z-Z To Parts List Clean mating surfaces of pump body and end plate (Items #12 & #13). Apply a thin, narrow, continuous band of Loctite gasket eliminator #518 or equivalent, outside of the bolt hole and drain hole patterns on the end plate.
  • Page 20 Parts List, Form No. 101703, Back sheet 5 of 6 Item Part Req'd Description *12223 Ball (3/16 Dia.) *251063 O-ring (1-7/16 x 1-5/16 x 1/16) †251289 O-ring (1-7/16 x 1-5/16 x 1/16) 420615 Gerotor Set 251061 Dowel Pin Drawing 251129 Needle Bearing 350606 Eccentric...
  • Page 21 Parts List Form No. 101703 SECTION S-S Item Part Req'd Description *10265 O-ring (5/16 X 3/16 X 1/16) †17714 O-ring (5/16 X 3/16 X 1/16) 420617 High Pressure Piston Body *12223 Ball (3/16 Dia.) *10445 Compression Spring (5/32 O.D. X 3/4 Lg.) 251040 Dowel Pin 12102...

  • Page 22: Hydraulic Schematic

    Parts List, Form No. 101703, Back sheet 6 of 6 HYDRAULIC SCHEMATIC MAX. PRESSURE SAFETY RELIEF VALVE 10,400 P.S.I. S.C. RELIEF OPTIONAL VALVE EXT. PRESS. REGULATOR 150 P.S.I. 9,800 P.S.I. AUTO. VALVE TO VALVE LOW PRESSURE UNLOADING VALVE 425 P.S.I. ELECTRICAL INFORMATION Note: All electrical information and schematics for these units can be found in Form No.
  • Page 23 Form No. 102823 SPX Corporation 2121 West Bridge Street International Sales: (507) 455-7150 Owatonna, MN 55060 USA Fax: (507) 455-7122 Phone: (507) 455-7100 Internet Address: Tech. Services: (800) 477-8326 http://www.powerteam.com Fax: (800) 765-8326 Order Entry: (800) 541-1418 Fax: (800) 288-7031 RECOMMENDED MINIMUM WIRE SIZE-AWG (mm OF EXTENSION CORDS FOR POWER TEAM ELECTRIC PUMPS...

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