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Val-Tex QS-5000-C Operating Manual

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QS-5000-C
OPERATING MANUAL
CONTENTS:
- PARTS LIST
- USING THE VAL-TEX #8607 AIR REGULATOR
- DETATCHING THE LUBRICATION CYLINDER
- RECOMMENDED REPLACEMENT FLUIDS
- OPERATING INSTRUCTIONS FOR HYD. PUMP
- HYDRAULIC PUMP PARTS
- AUTHORIZED REPAIR CENTERS

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Summary of Contents for Val-Tex QS-5000-C

  • Page 1: Table Of Contents

    OPERATING MANUAL CONTENTS: - PARTS LIST - QS-5000-C REQUIREMENTS - USING THE VAL-TEX #8607 AIR REGULATOR - BEFORE OPERATING THE PUMP - LOADING AND OPERATING THE QS-5000-C - DETATCHING THE LUBRICATION CYLINDER - PERIODIC MAINTENANCE FOR HYDRAULIC PUMP AND CART...
  • Page 2 QS-5000-C has the largest stick lube sealant capacity in the valve lubrication industry. The Val-Tex five pound V-stick, four pound P-4 Lube Pack, and one gallon Valve Flush (VF-GAL) are designed to drastically reduce the frequency of loading.

  • Page 3: Qs-5000-C Requirements

    Moisture separator, oiler, and air line filter (these items are not included) are recommended on the air supply line to prolong the life of the pump. If using the Val-Tex #8607 Air Regulator Install 160 psi air gauge (2052L160) in one of the LP ports on the regular.

  • Page 4: Loading And Operating The Qs-5000-C

    WARNING! Piston Assembly (5001-3) can be pumped out of the cylinder. 12. Load Val-Tex lube sealant or Valve Flush as required. Remember to remove cellophane wrapper on sticks or cut the top of the bag open for the P-4 lube packs.
  • Page 5 * Dispose of any expelled material properly. Detaching the Lubrication Cylinder One of the unique features of the QS-5000-C is that you can detach the lubrication cylinder so one person can load and unload the entire unit. Note: Only perform this procedure when there is no pressure on the cylinder.
  • Page 6 2. Pull the two push pins holding each of the two bracket pins in place. 3. Pull both of the bracket pins to disengage the cylinder from the frame. 4. Carefully remove the cylinder. This will now allow you to more easily load or unload the unit from your vehicle.

  • Page 7: Periodic Maintenance For Hydraulic Pump And Cart

    (29682) referred to in Form 100424 item 12. Recommended Storage Procedures Follow the steps below for proper storage when the QS-5000-C is out of service for an extended period of time. 1. It is recommended to remove any product from the sealant cylinder.
  • Page 8 RECOMMENDED REPLACEMENT FLUIDS FOR QS-5000 Plant Eng. ISO Viscosity Viscosity SUS Designation Grade Lubricant Type at 100 GRADE-215-HP High-pressure 194-236 (anti-wear) hydraulic oil Company Name Product Number Allube (Far Best Corp.) Moly-Shield HM 215 Amalie Refining Co. (Div. of Witch Chemical) AMA Oil 200 Anderson Oil &...
  • Page 9 Form No. 105001 ® Operating Instructions for: PA4 SERIES 52431 PA6 SERIES 58356 PA50 SERIES 203641-OTC PA60 203641-PF PA64 MODELS C, D, E, F, & G AIR HYDRAULIC PUMP Max. Pressure: See Pump Data Plate Workstation Sound Pressure Level: 83 dB(A) at Rated Capacity Definition: An air hydraulic pump delivers hydraulic fluid under pressure through the use of compressed air as a power source.
  • Page 10 Operating Instructions, Form No. 105001, Back sheet 1 of 5 SAFETY PRECAUTIONS WARNING General Operation • All WARNING statements must be carefully observed to help prevent personal injury. • Before operating the pump, all hose connections must be tightened with the proper tools. Do not overtighten.
  • Page 11 Operating Instructions Form No. 105001 Hydraulic Connections Clean all the areas around the fluid ports of the pump and cylinder. Inspect all threads and fittings for signs of wear or damage and replace as needed. Clean all hose ends, couplers and union ends. Remove the thread protectors from the hydraulic fluid outlets.
  • Page 12 Operating Instructions, Form No. 105001, Back sheet 2 of 5 For Remote Controlled Pumps: Remote Hydraulic Hand Control Hose Three-strand Air Hose Adapter Filter Filler/Vent Inline Hydraulic Inline Air High Pressure Gauge Pressure Gauge Single-acting Cylinder Hose To Hydraulic Hose Coupler Coupler Hose...
  • Page 13 Operating Instructions Form No. 105001 OPERATION PICTOGRAM DEFINITIONS Activating the pump with the pedal end marked with this pictogram, the flow of fluid is directed out of the reservoir. Activating the pump with the pedal end marked with this pictogram, the flow of fluid is directed back to the reservoir.
  • Page 14 Operating Instructions, Form No. 105001, Back sheet 3 of 5 Pump Operation For Hand/Foot Operated Pumps: 1. To extend the cylinder, depress the pedal on the end marked 2. To hold the cylinder in position, release the end of foot pedal marked with to deactivate the pump.
  • Page 15 Operating Instructions Form No. 105001 PREVENTIVE MAINTENANCE • IMPORTANT: Any repair or servicing that requires dismantling the pump must be performed in a dirt-free environment by a qualified technician. • Dispose of machine and fluids properly. Lubrication For Hand/Foot, Manual Valve, and Remote Control Operated Pumps: If the pump is operated on a continuous duty cycle for extended periods, the manufacturer recommends installing an automatic air line oiler in the air inlet line as close to the pumping unit as possible.
  • Page 16 Operating Instructions, Form No. 105001, Back sheet 4 of 5 Refilling The Reservoir If additional fluid must be added to the reservoir, use only Power Team hydraulic fluid (215 SSU @ 100° F [38° C]). Clean the entire area around the filler plug before adding fluid to the reservoir. Remove the filler plug, and insert a clean funnel with filter.
  • Page 17 Operating Instructions Form No. 105001 OPERATOR TROUBLESHOOTING GUIDE If this guide does not resolve your pump problem, contact an authorized hydraulic service center or a company headquarters listed on back sheet 5 of 5. PROBLEM CAUSE SOLUTION Pump reciprocates but no fluid 1.
  • Page 18 Operating Instructions, Form No. 105001, Back sheet 5 of 5 POWER TEAM FACILITIES ® AUSTRALIA KOREA UNITED EAST 28 Clayton Road So-Anyang P.O. Box 50 STATES C E R T I F I E D Clayton North Kyounggi-Do 19 Joo Koon Road SPX Corporation-Fluid Power Singapore 628978 Korea 430-600...
  • Page 19 Klarenanstelerweg 5 D ® 6468 EP Kerkrade Netherlands Telephone: 31 (45) 5463030 Fax: 31 (45) 5461633 EC Declaration of Incorporation as defined by European Communities Directive 89/392/EEC, Annex II(B) ® MANUFACTURER’S NAME: 5885 11th Street Telephone: 815-874-5556 MANUFACTURER’S ADDRESS: Rockford, Illinois 61109 Fax: 815-874-7853 RECIPROCATING AIR PISTON HYDRAULIC PUMP.
  • Page 20 Form No. 101652 Parts List for: SPX Corporation-Fluid Power 5885 11th Street Rockford, IL 61109-3699 USA Phone: (815) 874-5556 PA6 Series Tech. Services: (800) 477-8326 Fax: (815) 874-7853 Fax: (800) 765-8326 Internet Address: Order Entry: (800) 541-1418 http://www.powerteam.com Fax: (800) 288-7031 MODEL F AIR HYDRAULIC PUMP This section covers these following pumps:...
  • Page 21 Parts List, Form No. 101652, Back sheet 1 of 6 Item Part Item Part Req'd Description Req'd Description 41322 Foot Pedal 61243 Reservoir (For all except PA6AUTO (Plastic; For PA6, ROBOT, PA6-TAL, PA6M-WCI, PA6-AERO, PA6-AMH, PA6-AUTO, PA6-HUNT & PA6FACOM) PA6-BEST, PA6-CB, PA6-HUTH, 58605 Foot Pedal (For PA6FACOM)
  • Page 22 Parts List Form No. 101652 Item Part Item Part Req’d Description Req’d Description 251762 Warning Decal 10177 Screw (For PA6, PA6-2, (1/4-20 UNC X 3/4 Lg; For PA6A, PA6M-KSHIM, PA6AM, PA6E, pump mounting purposes only; For PA6M, PA6M-1, PA6M-2, PA6N, PA6M-2) 10469 Straight Fitting...
  • Page 23 Parts List, Form No. 101652, Back sheet 2 of 6 TOP & END VIEWS Note: These views may not be exact representations of your pump due To Parts to the variation of pumps listed, but all parts have been List accounted for and are in this parts list.
  • Page 24 Parts List Form No. 101652 Item Part Item Part Req’d Description Req’d Description 11151 Cap Screw 11127 Pressure Plug (10-24 UNC X 1-1/4 Lg.; (3/8 NPTF; For all Torque to 50/60 in. lbs.; For all except PA6-KJ, PA6-HUNT & PA6-SS) except PA6-HUNT) 11048 Plug Fitting...
  • Page 25 Parts List, Form No. 101652, Back sheet 3 of 6 Item Part Item Part Req’d Description Req’d Description 10386 Hex Jam Nut 250328 Attention Decal (3/8-24 UNF; For (For PA6-2E & PA6A & PA6AM) PA6E) 22362 Valve Body 13270 Plastic Cap (For PA6A &...
  • Page 26 Parts List Form No. 101652 BASIC PUMP ASSEMBLY Note: These views may not be exact representations of your pump due to the variation of pumps listed, but all parts have been accounted for and are in this parts list. To Parts List Detail 11, 12...
  • Page 27 Parts List, Form No. 101652, Back sheet 4 of 6 Item Part Item Part No. Req'd Description Req'd Description *28182 Air Valve Poppet *351021 Gasket (For all except *10442 Washer PA6-TAL & PA6-HUNT) (3/8 X 1/4 X 1/32) *251717 O-ring 10002 Cap Screw (1"...
  • Page 28 Parts List Form No. 101652 Item Part Item Part No. Req'd Description Req'd Description *12692 Compression Spring 28198 Seal Guide (For all except PA6-TAL (3/16 O.D. X 1-11/16 Lg.) & PA6-HUNT) *211052 O-ring *216296 Filter Disc (.900 X .706 X .097; For all (For all except PA6-HUNT) *10267 O-ring...
  • Page 29 Parts List, Form No. 101652, Back sheet 5 of 6 FILTER ADAPTER ASSEMBLY BEFORE 6/1/98 For 2 Gallon Reservoirs Only Item Part Req’d Description *10423 Ball (9/32 Dia.) *10261 Special Washer (3/4 x 19/32 x 1/32) 48007 Filter Adapter (Torque to 40/50 ft. lbs.
  • Page 30 Parts List Form No. 101652 REPAIR KITS No. 300840 No. 300849 No. 300805 PA6A PA6-LUKAS PA6AM PA6M PA6M-DE-STA-CO PA6M-DES-50 No. 300831 No. 300817 PA6N PA6M-1 PA6M-CHIEF 58430 PA6M-1-STEL PA6M-PL PA6M-CAR PA6M-PFAFF PA6M-ROM No. 300848 PA6-SS PA6-2 No. 300843 PA6-AW PA6-2N PA6-HUNT PA6M-DK PA6M-2...
  • Page 31 Parts List, Form No. 101652, Back sheet 6 of 6 INSTRUCTIONS FOR RETAINER REPLACEMENT Your pump's retainer is locked into place by one of the two following methods. Determine which method was used on your pump's retainer, then follow the appropriate steps to remove the old and install and stake the new.
  • Page 32 Authorized Hydraulic SPX Corporation-Fluid Power Service Centers 5885 11th Street Rockford, IL 61109-3699 USA Phone: (815) 874-5556 Form No. 102301 Tech. Services: (800) 477-8326 Fax: (815) 874-7853 Fax: (800) 765-8326 Rev. 14 Date: 4 May. 2001 Order Entry: (800) 541-1418 Internet Address: Litho In USA http://www.powerteam.com...
  • Page 33 MASSACHUSETTS St. Louis 63103 Syracuse 13211-7326 Youngstown 44512 SOUTH CAROLINA Authorized Equip. Serv. Co. Ace Hydraulic Service, Inc. Pennsylvania Tool Sales & Serv. Hyde Park 02136 Charleston 29405 3200 Chouteau Ave. 6720 VIP Pky. 625 Bev Rd. Precision Hydraulic Inc. Baldwin Brothers 1-314-772-8024 1-315-454-8989...
  • Page 34 Houston 77055 Weslaco 78596 Richmond 23220 Seattle 98122 Milwaukee 53215 Star Hydraulics & Tool Service French's Service & Repair Moore's Jack & Equip. Serv. Universal Repair Shop Power Tool & Equipment Co. 408 South Texas 1611 Boylston Ave. 2934 W. Burnham St. 7012 Long Point 2403 North Lombardy St.
  • Page 35 INTERNATIONAL BELGIUM ENGLAND HUNGARY Kanagawa 223-0051 ARGENTINA SPX Power Team Japan B-4050 Chaud Fontaine Blyth NE24 4RF H-2030 Budapest Buenos Aires 5-53 Minowacho, 2-chome H.T.L. Hydrotools Ulvik KFT. Sasu Maquinas y Herramientas Kohoku-Ku, Yokohama Phone: 08000 832 202 32 Avenue des Thermes Erd Lakatos U.
  • Page 36 Mexico City SPAIN NORWAY PUERTO RICO TURKEY Leon Weill S.A. NOR-4033 Forus-Stavanger SP-28022 Madrid San Juan Istanbul Au. Coyoacan No. 1153 H. O. T. Industrial Rubber & Mech., Inc. Rovira Equipos GENMAR Sanayi Urunleri Col, Del Valle Postboks 334 Alcala 569 G.P.O.

  • Page 37: Material Safety Data Sheet

    MATERIAL SAFETY DATA SHEET Hydraulic Fluid Part No.'s 9036, 9037, 9636, 9636-12, 9637, 9637-4, 9638, 9638-2 and 9616 For emergency information call (612) 347-0591 Material Formula: Proprietary Chemical Name or Synonyms: Hydrocarbon Mixture Important Components Ingredient CAS No. TVL (Oil Mist) Approx.
  • Page 38 Emergency First Aid Procedures Inhalation: Move subject to fresh air. Eye and Skin Contact: Flush eyes with large amounts of water for at least 15 minutes. Consult a physician if irritation persists. Wash affected skin areas with soap and water. Ingestion: DO NOT give anything by mouth or induce vomiting unless directed by physician.