Airport Lighting L862 Instruction Manual

High intensity led runway light
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High Intensity LED Runway Light
L862, L862E LED
Instruction Manual
Revision 1.0
02/01/2021
MAN-FX02
In accordance with:
FAA
Advisory Circular AC-150/5345-46
Engineering Brief 67
ICAO Annex 14
Transport Canada TP312
Airport Lighting Company
108 Fairgrounds Drive
Manlius, New York 13104
(315) 682-6460
Info@airportlightingcompany.com

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Summary of Contents for Airport Lighting L862

  • Page 1 High Intensity LED Runway Light L862, L862E LED Instruction Manual Revision 1.0 02/01/2021 MAN-FX02 In accordance with: Advisory Circular AC-150/5345-46 Engineering Brief 67 ICAO Annex 14 Transport Canada TP312 Airport Lighting Company 108 Fairgrounds Drive Manlius, New York 13104 (315) 682-6460...
  • Page 2 Warranty – LED Light Source Products FAA EB67D Products manufactured by Airport Lighting Company (ALC) which use LEDs as a light source are warranted against mechanical and physical defects in design or manufacture for a period of 2 years from date of installation per the applicable FAA Advisory Circular and against electrical defects in design or manufacture of the LED or LED specific circuitry for a period of 4 years per FAA EB67D.
  • Page 3 Changes from last Revision • Initial Release...
  • Page 4: Table Of Contents

    Contents 1.0 Safety ............................5 2.0 Description ..........................5 2.1 Catalog Ordering Information ....................6 2.1.1 L862 Fixtures ........................6 2.1.2 L862E Fixtures ........................ 6 2.1.3 ICAO / TP312 Fixtures ....................7 2.2 Fixture Loads and Required Transformer ................8 2.3 Dimensions ..........................
  • Page 5 6.3 Removing Electronic Parts....................15 6.4 Replacing Electronic Parts....................16 6.5 Replacing the LED Light Engine................... 17 6.5.1 Replacing the LED Light Engine Assembly ..............17 6.5.2 Replacing the Light Engine, Lens and Gasket ............... 18 7.0 Parts ............................18 List of Figures Figure 1: Light Placement ........................
  • Page 6: Safety

    FAA, certified to Advisory Circular 150/5345-46 (Current Edition): This product line meets the requirements for L862 and L862E ICAO, verified to Annex 14, Vol. 1 (Current Edition): This product line meets the standards as shown Appendix 2, A2-3 (green threshold light), A2-8 (red runway end light), and A2-10 (white, yellow and red runway edge light where width of runway is 60m).
  • Page 7: Catalog Ordering Information

    2.1 Catalog Ordering Information 2.1.1 L862 Fixtures EHL - __ __ - __ __ Color: Height WW = White / White 14 = 14” (36cm) WY = White / Yellow 20 = 20” (51cm) YW = Yellow / White 24 = 24” (61cm) WR = White / Red 30 = 30”...
  • Page 8: Icao / Tp312 Fixtures

    2.1.3 ICAO / TP312 Fixtures EHL - __ __ - __ __ Color: Height WW = White / White 14 = 14” (36cm) WY = White / Yellow 20 = 20” (51cm) YW = Yellow / White 24 = 24” (61cm) WR = White / Red 30 = 30”...
  • Page 9: Fixture Loads And Required Transformer

    2.2 Fixture Loads and Required Transformer Table 1: PF and VA Fixture Iso Tran Load Load White/White 44.8 13.5 58.3 0.948 (largest load) Green unidirectional 24.4 14.3 38.7 0.959 (smallest load) A 30/45-Watt isolation transformer is specified for all fixtures referenced in this manual. 2.3 Dimensions Height, head assembly: 6.8 inches, (173mm) Height, w/ slip fitter:...
  • Page 10: Installation

    3.0 Installation 3.1 FAA References and Siting Requirements The requirements for siting of high intensity runway edge lights are explained in FAA advisory circular 150/5340-30J. The L862E fixtures, bidirectional red/green and red/red, and unidirectional red or green will come with red and/or green lens retainers to provide daytime recognition. 3.2 Installation 3.2.1 Tools Required for Installation.
  • Page 11: Aim Fixture

    Position the baseplate over the can so that the arrows on the fixture point towards the runway centerline. Secure the baseplate to the can. 3.3 Aim Fixture The arrows on the fixture cap must be pointed towards the runway centerline. The shorter cross on top of the cap is used to sight the fixture for alignment with the row of edge lights, the longer member of the cross can be used to align with the threshold lights.
  • Page 12: Figure 7: Leveling, Front View

    Figure 7: Leveling, Front View. Figure 8: Leveling, Side View.
  • Page 13: Torque Bolts

    3.5 Torque Bolts Once the fixture has been aimed and leveled, torque the ¼-20 fasteners to 64 inch-pounds (5.3 foot-pounds). Recheck the level of the fixture. Table 2: Torque Inch-pounds Foot-pounds Newton-meters 18.4 ¼-20 63.6 1 ½...
  • Page 14: Operation

    4.1 Plug and Know LED Circuit The ALC L862 light engines use a 6-pin connector. 2 of the 6 pins provide power to the LEDs. The remaining 4 pins are used to identify the light engine. When a light engine is connected to the fixture, the fixture knows which light engine has been connected.
  • Page 15: Trouble Shooting

    6.0 Trouble Shooting 6.1 Tech Support Outside of aiming, leveling, and cleaning, the L862 LED should require very little maintenance. The end user has the option to use this manual to perform advanced maintenance, to call tech support at Airport Lighting Company at (866) 212-1060 or to contact us by email at support@airportlightingcompany.com.
  • Page 16: Removing Electronic Parts

    6.3 Removing Electronic Parts. When the light is out the cause can be in a few areas. The way to isolate the problem is to start with a known good fixture. Test each part from the inoperable fixture in the known good fixture, one at a time, until the problem is isolated.
  • Page 17: Replacing Electronic Parts

    Figure 10: How to Remove Ferrule. Insert a small blade screwdriver into the openings next to the ferrules to release the ferrules. Remove the 2 screws holding the input board to the bottom. 6.4 Replacing Electronic Parts. Connect the input board to the bottom with 2 screws. Push the ferrules into the input board terminal block until the ferrules are flush with the top of the terminal block.
  • Page 18: Replacing The Led Light Engine

    6.5 Replacing the LED Light Engine. Figure 11: Lens Assembly It is recommended to purchase the light engine as an assembly with a new glass lens. If the lens is broken and the light engine still works properly, the glass lens can be replaced. And if the lens is good, the light engine can be replaced.
  • Page 19: Replacing The Light Engine, Lens And Gasket

    Table 4: Light Engines Color Order Light Engine Light Engines LEDs ICAO Code w/ Lens White 262-1200 62-3030 L862 A2-10 Runway Edge Light to 60m wide Yellow 262-1201 62-3031 L862 A2-10 Runway Edge Light to 60m wide 262-1202 62-3032 L862...
  • Page 20: Figure 12: Parts Diagram

    Figure 12: Parts Diagram...
  • Page 21: Table 6: Bill Of Materials

    262-1201 Light Engine Ass'y, Yellow Yellow 7 LED light engine with lens and gasket 262-1202 Light Engine Ass'y, Red L862 Red 7 LED light engine with lens and gasket 262-1203 Light Engine Ass'y, Green L862 Green 4 LED light engine with lens and gasket...
  • Page 22: Figure 13: Ehl Wiring Diagram

    Figure 13: EHL Wiring Diagram...

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L862e led

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