AirCom AST24 Instruction Manual

AirCom AST24 Instruction Manual

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FEED PUMPS
AST24
Instruction
manual
mod. AST24
EN
aircom.it

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Summary of Contents for AirCom AST24

  • Page 1 FEED PUMPS AST24 Instruction manual mod. AST24 aircom.it...
  • Page 2: Available Models

    AVAILABLE MODELS mod. AST24 Double diaphragm pump with flow rate of 24 l/min AIRCOM - 2022 - v. 1.0 ®...
  • Page 3 Anomaly resolution Scheduled maintenance Spare parts and components Disposal and Support WARNINGS! Carefully read and follow all instructions and safety precautions before using the product. MANUALS Our manuals are available at aircom.it/en/support/manuals/ Or, by scanning the QR Code on this page.
  • Page 4 Replace the nameplate and any removed, damaged or illegible stickers. OBBLIGO DI IMPIEGO DI OCCHIALI E MASCHERINA aircom.it...
  • Page 5 Characterized by considerable practicality, versatility and ease of use, the AST24 employs a pneumatically operated double diaphragm pump unit. The spray system (usually a manual or automatic airbrush is used), allows the delivery of special paints, textured, embossed, multicolored.
  • Page 6: Technical Features

    All gaskets are of a special type with high quality and high resistance; the valves are in stainless steel, the seats are in stainless steel. FEATURE AST24 CAPACITY 24 Lt/min. (6 gal/min) PRESSURE RATIO OPERATING PRESSURE 1÷...
  • Page 7 PRODUCTS AND DIMENSIONS The AST24 series painting units are designed for painting ferrous material in general, wood, plastics, fabrics, leathers. The products that can be supplied are: paints, textured, embossed, multicolour paints, solvents, inks, oils, resins. For the use of the equipment with particular products, the approval of the manufacturer must be obtained, and the adaptation of the technical characteristics of the unit for the processing of such products.
  • Page 8 It is recommended to use dry compressed air for best painting results. The drawing indicates the connection points of the equipment to the pneumatic network. Rear air inlet fitting Sprayer air Pressure and air pressure regulator pump regulator Sprayer manometer Manometer Adapter plate aircom.it...
  • Page 9 (Pos. 5). If you have a gravity tank, recirculation takes place through a rilsan tube (to be screwed to the return tap fitting) and a curved end to be inserted into the hole in the tank lid aircom.it...
  • Page 10: Suction System

    • Open the return cock and lift the suction system from the solvent container, the pump empties through the recirculation pipe. Shut off the pump supply air as soon as the system has completely emptied. aircom.it...
  • Page 11 - Pay close attention to the writing on the pipes. - Never exceed the maximum pressure indicated by the manufacturer. - The tube marked with the maximum pressure value must be used for the product, the other for the gun supply air. aircom.it...
  • Page 12 • Never point the paint gun at the human body or at animals. • Do not modify or alter the equipment as supplied; in addition to being able to cause malfunctions, or worse, even dangerous failures, you would invalidate the guarantee. aircom.it...
  • Page 13 Remove air from the system. Almost completely screw the handwheel to adjust the needle stroke of the spray gun. Close the atomizing air of the gun by directing the jet into the paint container. Open the pump return cock. Thoroughly clean the unit. aircom.it...
  • Page 14: Emergency Situations

    EMERGENCY SITUATIONS FIRE: Use powder extinguishers, which must be located near the equipment as required by LAW (Legislative Decree 81/08 safety in the company) DO NOT USE WATER. Personnel must be trained to know how to operate under such conditions. aircom.it...
  • Page 15: Maintenance

    To keep the AST24 system in perfect working order, it is necessary to clean it at each end of work and periodically check the filters, fittings and coupled hose, replacing them if worn or damaged.
  • Page 16 7. Clean the line filter by disassembling and washing it, paying particular attention to the filter sieve and the gun. 8. Carefully clean the inside of the product passage gun head. aircom.it...
  • Page 17: Filter Replacement

    (1) then remove the filter element (2), see figure below. Replace or clean the filter element, then reassemble everything. Before opening the filter unit, release the pressure it contains by opening the recirculation cock. 2- filter cartridge 1- filter body aircom.it...
  • Page 18 • Clean tube and filter.  • Spray gun nozzle hole  • Clean the nozzle needle  blocked by dry paint. and cap without using metal objects. aircom.it...
  • Page 19: Scheduled Maintenance

    Operations to be performed with the equipment stationary without carrying Check if the screws are fixed very well out work activities Check pneumatic connection’s Check pump membrane wear Check pump shaft wear (*) Operation to be performed just from trained and professional operators aircom.it...
  • Page 20 FEED PUMPS AST24 Spare parts and components aircom.it...
  • Page 21: Spare Parts

    Suction valve assembly ( 2 pcs kit ) AST24 complete body 2005 shaft guide group assembly ( 2 pcs kit ) AST24 shaft assembly AST24 complete diaphragms ( 4 pcs.kit ) Half - bearing ( 2 pcs kit ) Exchanger drawer assembly with screws aircom.it...
  • Page 22 Fast connector with 1/8” pin ( 5 pcs kit ) Fast connector with 1/4” 8 mm pipe ( 5 pcs kit ) 1/4” silencer ( 4 pcs kit ) AST24 teflon pump ring ( 12 pcs kit ) St.steel 1/2” -1/2” nipple ( 5 pcs kit ) COMPLETE HEAD 3/8”...
  • Page 23: Components List

    COMPONENTS LIST SHAFT M8 self -locking nut (4 pcs kit) OR 2031 (20 pcs kit) Seeger external ring (10 pcs kit) M8 self -locking nut (4 pcs kit) OR 2031 (20 pcs kit) Seeger external ring (10 pcs kit) aircom.it...
  • Page 24 AST24 Cart assembly AST24 pressure regulation kit AST24 Wheel ( 2 pcs kit ) AST24 cart plug kit ( 3 pcs kit ) AST24 cart pin kit ( 8 pcs kit ) AST24 cart handle kit ( 3 pcs kit ) FILTER Superior line filter part with 3/8”...
  • Page 25: Pressure Regulator

    Upper Valve Cover O-ring Spring Seat Adjusting Spring Hexagon Nut M8 Spring Washer Aluminum Round Plate PE O-ring Membrane Thimble Seat Cross Thimble Valve Seat O-ring 15*1.8 Packing S.S. Ball Regulating Spring Lower Valve Cover Nipple Gauge Seat Pressure Gauge aircom.it...
  • Page 26 DOES NOT CONTAIN POLLUTING OILS but the waste paints must in any case be disposed of by authorized consortia. Do not throw in common waste. Do not disperse in the environment. SUPPORT DO YOU NEED HELP? We are at your disposal. +39 0124 5154 44 aircom@aircom.it Online support aircom.it...
  • Page 27 AIRCOM SRL © 2022 - ALL RIGHTS RESERVED...
  • Page 28 DISCOVER ALL PRODUCTS Follow us aircom.it...

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