Related Manuals for SANKI MAGDRIVE CLAM
Summary of Contents for SANKI MAGDRIVE CLAM
- Page 1 Sanki Non-contact Magnetic Drive Conveyor MAGDRIVE （CLAM, CLDM and CLAMC models） OPERATING AND SERVICE MANUAL...
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Page 2: Table Of Contents
Thank you very much for purchasing our SANKI Non-contact Magnetic Driving Conveyor MAGDRIVE. To use the machine properly, please read this operating and service manual carefully before use. Keep the manual where the machine is installed, so that it may be referred to when needed. - Page 3 Upon delivery of this product, please check the package contents to ensure the product matches your order. If the delivered items do not match your order, please contact our local agent directly before use. NOTE: To order spare parts, please include the serial number and model code found in the serial number and model label in your order sheet.
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Page 4: 1．Caution When Handling
CAUTION WHEN HANDLING FOR YOUR SAFE USAGE A. Prior To Use CAUTION : Improper handling of the conveyor may result in physical injury or damage! ■Transport and assembly When transporting and assembling the conveyor, pay special attention not to drop it in order to avoid physical injury or damage. - Page 5 B. During Operation WARNING： Improper handling of the conveyor could result in serious physical injury or damage! ■Do NOT touch the conveyor when it is running There is considerable risk of being caught and injured by the conveyor. ■Do NOT ride on or climb on the conveyor／Do NOT go under the conveyor There is considerable risk of falling or being caught and injured by the conveyor.
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Page 6: 2．Component Names
COMPONENT NAMES 2-1. ACCUMULATING TYPE CLAM MODEL AND LIVE ROLLER TYPE CLDM MODEL... - Page 7 2-2. CORNER ROLLER TYPE CLAMC MODEL...
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Page 8: 3．Assembly
ASSEMBLY ■ Transport and assembly When transporting and assembling the conveyor, pay special attention not to drop it in order to avoid physical injury or damage. When lifting by crane, CAUTION pay attention to the balance of the conveyor. 3-1. INSTALLING STANDS (for accumulating type CLAM and live roller type CLDM ) NOTE: Stands are delivered in separate packaging. - Page 9 3-3. CONTROL UNIT INSTALLATION When power source is 100/200V single-phase and control unit (control box) is delivered in separate packaging, install control unit as follows. NOTE: For 200V three-phase power source, standard machine has only wires from motor. Control devices (switch etc.) are optional.
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Page 10: 4．Running The Conveyor
RUNNING THE CONVEYOR 4-1. BEFORE OPERATION 100V single-phase power source : Ground earth terminal (green) of power cable plug. 200V single-phase power source : Ground earth terminal (green) of power cable. 200V three-phase power source : For variable-speed type, ground earth terminal (green) of power cable. For constant-speed type, machine does not have switch etc. - Page 11 NOTE: 1. Be sure to confirm that the power source voltage is within the rated voltage range, before turning ON the power source. 2. Be sure to start and stop the conveyor with RUN/STOP switch. When starting and stopping the machine by external signals, use control circuit terminals on rear of inverter.
- Page 12 ■ Starting and Stopping the Conveyor by External Signals When starting and stopping the conveyor frequently in a short period (tact operation etc.), it is impossible to start and stop the machine by turning on/off the power supply. (The controller may get damaged and trip.) In this case be sure to start and stop the machine by external signals.
- Page 13 ■ Circuit Protector (1) Constant-speed Type To prevent motor from burning out due to overload etc., it is recommended to provide the machine with a circuit protector(optional). When protector is activated and conveyor stops, reset button pops out. In this case always switch off power and set RUN/STOP switch to “STOP”.
- Page 14 4-3. CHANGING DIRECTION OF CONVEYOR TRAVEL 1. Machine with Reverse Switch (optional) (1) Constant-speed Type To change direction of conveyor travel, operate the reverse switch of control unit. NOTE: Before operating reverse switch, be sure to stop the conveyor by setting RUN/STOP switch on operating panel to “STOP”...
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Page 16: 5．Carrying Roller Replacement
CARRYING ROLLER REPLACEMENT Replace broken/defective carrying roller as follows: 5-1. ACCUMULATING TYPE CLAM MODEL 1. For machine with top cover(*1): To expose broken/defective carrying roller, remove top cover(*1) by loosening attachment bolts with a hexagonal wrench. On the other side of conveyor, remove upper bearing holder(*2) by loosening attachment bolts with a hexagonal wrench. - Page 17 5-2. CORNER ROLLER TYPE CLAMC MODEL ● Carrying Roller with Center Frame Bearing Holder 1. Remove drive unit top cover(*1) and frame top cover(*2) by loosening attachment bolts with a hexagonal wrench. 2. Remove broken/defective carrying roller(*5) by vertically raising it together with center frame bearing holder(*4).
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Page 18: 6．Geared Motor Replacement
GEARED MOTOR REPLACEMENT BE SURE TO SWITCH OFF POWER SUPPLY Replace geared motor by following the procedures below. If difficult, these procedures can be made easier by removing top cover, upper bearing holder and some carrying rollers near drive unit. NOTE: For carrying roller removal, see p.16. - Page 19 6-2. CORNER ROLLER TYPE CLAMC MODEL ● Single Drive Type 1. Remove drive unit top cover(*1) by loosening attachment bolts with a hexagonal wrench. 2. Remove geared motor(*3) by loosening attachment bolts(*2, 4 bolts). 3. Disconnect cable(*6) coming out of geared motor from control unit. 4.
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Page 20: 7．Magnet Replacement
MAGNET REPLACEMENT 7-1. REPLACING MAGNET OF CARRYING ROLLER 1. Remove top cover(*1) and upper bearing holder(*2) attached over carrying roller(*3) with broken /defective magnet(*5). Then remove carrying roller(*3) . NOTE: For carrying roller removal, see p.16. 2. Pull magnet side bearing(*4) out of carrying roller(*3). Remove collar(*7) adjacent to the removed bearing(*4). - Page 21 7-2. REPLACING MAGNET OF LINE SHAFT When replacing broken/defective magnet of line shaft, parts which need to be removed (other magnets, shaft end collar, shaft couplings, etc.) depend on position of broken/defective magnet. For proper replacement of magnet, refer to the following procedures. 1.
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Page 22: 8．Take-Up And Replacement Of Timing Belt
TAKE-UP AND REPLACEMENT OF TIMING BELT 8-1. TAKING UP TIMING BELT If line shaft does not rotate while motor is running, it is possible that timing belt is slackened off. In this case, take up belt slack as follows: 1. Remove drive unit cover(*1) by loosening cover attachment bolts(*2). 2. - Page 23 8-2. TIMING BELT REPLACEMENT Replace timing belt as follows: 1. Remove top cover(*11), upper bearing holder(*12) and all the carrying rollers(*13) near drive unit. NOTE: For carrying roller removal, see p.16. 2. Remove drive unit cover(*1) by loosening cover attachment bolts(*2). 3.
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Page 24: 9．Inspection And Maintenance
INSPECTION AND MAINTENANCE 9-1. PROBLEMS AND REMEDIES PROBLEM CAUSE REMEDY 1.Conveyor ① Power plug is not properly connected ① Inspection, correction does not run to mains. when switched ② Power switch is not turned on. ② Inspection, correction ③ Inappropriate power source ③... - Page 25 9-2. ITEMS FOR REGULAR INSPECTION CHECKING PART TO THINGS TO CHECKING REMEDY PERIOD CHECK CHECK FOR METHOD Daily Carrying rollers Foreign substances on Visual inspection Remove foreign substances surfaces and clean. Foreign substances of Visual inspection Remove foreign substances magnet parts and clean.
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- Page 28 Contact us ● Particular attention is given to the manufacture and transportation of SANKI conveyors. However, if you need any information about the use or failure of the machine or any other matters, please contact our customer service. Also do not hesitate to ask us for information about conveyors in general.