Related Manuals for Würth 0900700140
Summary of Contents for Würth 0900700140
- Page 1 Art - 0900700140 Instructions and maintenance manual FOR ELECTRO HYDRULIC VEHICLES LIFT INSTRUCTIONS AND MAINTENANCE MANUAL 2-POST HYDRAULIC LIFT JACK, Art. No. 0900700140...
-
Page 2: Table Of Contents
PACKING, TRANSPORT AND STORAGE....................6 PACKING ................................ 6 LIFTING AND HANDLING..........................6 STORAGE ..............................6 CRATE STACKING ............................7 OPENING THE CRATES ..........................7 DISPOSAL OF CRATES ..........................7 INTRODUCTION WARNING ........................7 LIFT SATETY ..............................7 THE SAFETY OF LIFTED VEHICLES ....................... 7 CONSERVING THE MANUAL ........................ - Page 3 4.2 LIGHTNING ............................26 4.3 FLOOR ..............................26 4.4 ASSEMBLING ............................27 4.4.1 PUT CHASSIS ..........................27 4.4.2 HYDRAULIC PALNT ........................28 4.4.3 ELECTRIC PLANT CONNECTION.................... 28 4.4.4 ARM ASSEMBLING ........................30 4.4.5 INSTALL THE COVER PLATE ....................30 4.4.6 INSTALL SPRING SCREW......................30 4.5 TESTING AND CHECKS TO PERFORM BEFORE START-UP............
-
Page 4: Packing, Transport And Storage
PACKING, TRANSPORT AND STORAGE ALL PACKING, LIFTING, HANDLING, TRANSPORT AND UNPACKING ORERATIONS ARE TO BE PERFORMED EXCLUSIVELY BY EXPERT PERSONNEL WITH KNOWLEDGE OF THE LIFT AND THE CONTENTS OF THIS MANUL PACKING The lift is shipped disassembled into following parts: Weight (kg) Command post, complete with carriage, chain, hydraulic cylinder and control panel 260kg Service side post, complete with carriage, chain and hydraulic cylinder 240kg Figured plate, fixed frame 40kg... -
Page 5: Crate Stacking
CRATE STACKING The type of packing allows the possibility of stacking up to 3 crates. Up to 3 crates may be stacked one upon the other on lorries or in containers if property positioned and provided they are restrained to prevent falling. OPENING THE CRATES When the crates arrive, check that the machine has not been damaged during transport and that all parts listed are present. -
Page 6: Laws
LAWS The lifting, transport, unpacking, assembling, installation, starting up, initial adjustment and testing, EXTRAORDINARY maintenance, repair, overhauls, transport and dismantling of the lift must be performed by specialist personnel from the LICENSED DEALER or an SEVICE CENTRE authorized by the manufacturer (see authorized dealer on frontispiece). The manufacturer declines all responsibility for injury to persons or damage to vehicles or objects when any of the above mentioned operations have been performed by unauthorized personnel or when the rack has been subject to abuse. -
Page 7: Chapter 1 Description Of The Machine
CHAPTER 1 DESCRIPTION OF THE MACHINE The 2-post electro-hydraulic lift is a fixed installation. This means that it is anchored to the ground and built for lifting and positioning automobiles and vans at a certain height off the ground. The lift consists of the following main parts: Fixed structure (posts + basement);... -
Page 8: Moving Units (See Fig.4)
The column set on the base. Fig.4 1.2 MOVING UNITS (SEE FIG.4) Each unit consists of: Both carriage built with welded steel plate. It joints by chain and the cable, and at the bottom to the lift arms by means of pins. The carriage moves along the post, guided by plastic sliding pads, located inside the post itself. -
Page 9: Control Box (Fig.6)
1.5 CONTROL BOX (FIG.6) The panel that houses the electric control box contains the following: Main switch Rise push button Down push button Lock push button Fig.5 Hydraulic power unit Fig.6 Control panel 1.6 SAFETY DEVICE The safety devices include: Mechanical safety device for carriage Arms locking system 4 foot guards on the arms... -
Page 10: Chapter 2 Technical Specifications
CHAPTER 2 TECHNICAL SPECIFICATIONS CAPACITY 4000kg(39200N) Car max lifting height 1900mm Lift min stand height 110mm Overall height 2826mm Total width 3384mm Long arm maximum length 1330mm Long arm minimum length 845mm Short arm maximum length 1100mm Short arm minimum length 685mm Rise time with three-phase motor ≤60sec... - Page 11 Fig.7 Dimensions and overall clearances...
-
Page 12: Electric Motor
2.1 ELECTRIC MOTOR Three-phase Single phase Electric motor power rating 2.2KW 2.2KW Voltage 230-400V3ph.+/-5% 230V1ph.+/-5% Frequency 50Hz 50Hz Absorption 230V:11A 400V:6.4A N°of poles Speed 1400RPM 1380RPM Construction Insulation class IP54 IP54 Type MS90L-4 MS90L-4 The motor must be connected with reference to the attached wiring diagrams. The motor rotation wise must be the same as shown by the arrow on the pump: if not, modify the electrical connections (see ch.4.INSTALLATION-electric plant connection) 2.2 HYDRAULIC UNIT PUMP... - Page 13 Ser. DESCRIPTION Service cylinder Main cylinder Solenoid directional valve Check valve Motor Pump Filter Pressure relief valve Flow control valve Tank Fig.9 Three -phase wiring diagrams Ref. Designation Type&Specifications Quantity Power switch LW39-16RE04/2 Circuit Breaker DZX2-60L 10/3 AC contactor CJX2-1210 Motor MS90L-4 3Phase/400V/1.8kW Time relay...
- Page 14 Fig.9a Single-phase wiring diagrams Ref. Designation Type&Specifications Quantity Power switch LW39-16RE04/1 Circuit Breaker DZX2-60L 15/1 AC contactor CJX2-1210 Motor ML90L-4 1Phase/220V/1.8kW Time relay ST3PA-C Limit switch ME 8108 SQ3/SQ4 Safety switch LXW6-11 Lock Pushbutton Up Pushbutton Down Pushbutton YA1-YA4 electromagnet DC 24V Solenoid AC 24V...
-
Page 15: Vehicle Weight And Size
2.5 VEHICLE WEIGHT AND SIZE Lift rack can be adapted to virtually all vehicles no heavier than 4000kg, the dimensions of which do not exceed the following. 2.6 MAXIMUM DIMENSIONS OF VEHICLES TO BE LIFTED Max width: 2400mm Max wheelbase: 3000mm The underbody of cars with low ground clearance may interfere with the structure of the lift .Pay particular attention in the case of low body sports cars. -
Page 16: Chapter 3 Safety
CHAPTER 3 SAFETY It is vital to read this chapter of the manual carefully and from beginning to end as it contains important information regarding the risks that the operator and the maintenance fitter may be exposed to in the eventuality that the lift is used incorrectly. The following text contains clear explanations regarding certain situations of risk or danger that may arise during the operation or maintenance of the lift, the safety devices installed and the correct use of such systems, residual risks and operative procedures to use (general and specific precautions to... -
Page 17: General Precautions
3.1 GENERAL PRECAUTIONS The operator and the maintenance fitter are required to observe the prescriptions of accident prevention legislation in force in the country of installation of the lift. Furthermore, the operator and the maintenance fitter must: Always work in the scheduled working area as shown in the manual Never remove deactivate the guards and mechanical, electrical, or other types of safety devices. -
Page 18: Risks While The Vehicle Is Being Raised
Fig.13 Risk of vehicle fall WARNING DO NOT ATTEMPT TO MOVE THE VEHICLE WHEN IT IS RESTING ON THE DISK SUPPORT PLATES. It is important to position the vehicle on the lift so that the weight is correctly distributed on the arms (Fig.14) For person and equipment safety, it is important that: People rest inside the safety area while the vehicle raising (Fig.12) The engine is off, the clutch engaged and the parking brake pulled. - Page 19 The wedges are pushed by the spring and immediately stop the carriage preventing their descent. Fig.15 Fig.16 Fig.17 Fig.18 If the moving part exceed its travel distance, on the upper part of the command post there is a limit switches connected in series and are usually set working by the “actuator”(Fig.16) on the command side carriage.
-
Page 20: Risks Of Persons
3.6 RISKS OF PERSONS This paragraph illustrates risks to which the operator, maintenance worker, or any person near the operating area of the lift may be exposed in the case of impeccable use of equipment. 3.6.1 RISK OF CRUSHING (OPEARATOR) Possible if the operator controlling the lift is not in the specified position at the command panel. -
Page 21: Risk Of Vehicle Falling From Lift
3.6.5 RISK OF VEHICLE FALLING FROM LIFT This risk could be caused by the incorrect positioning on the arm disk support plates (Fig.25) or in incorrect position of the arm disk support plates in relation to the lift. Fig.25 NEVER BOARD THE VEHICLE AND/OR TURN THE ENGINE ON WHEN LIFT IS RAISED (FIG.26) Fig.26 NEVER LEAN OBJECTS AGAINST THE POSTS... -
Page 22: Risk Of Electric Shock
3.6.7 RISK OF ELECTRIC SHOCK Risk of electric shock in areas of the lift housing electric wiring. Do not use jets of water, steam (high pressure wash units), and solvents Or paint in the immediate vicinity of the lift, and take special care to keep such substances clear off the electrical command panel (Fig.29). -
Page 23: Chapter 4 Installation
CHAPTER 4 INSTALLATION THE FOLLOWING OPERATIONS MUST BE PERFORMED EXCLUSIVELY BY SPECIALISED TECHNICAL STAFF WITH AUTHORISATION FROM THE MANUFACTURER OR LICENSED DEALER. IF THESE OPREATIONS ARE PERFORMED BY OTHER PERSONS, SERIOUS PERSONAL INJURY AND/OR IRREPERABL DAMAGE TO THE LIFT UNIT MAY RESULT. 4.1 INSTALLATION REQUISITE CHECKLIST The lift is designed for installation in enclosed areas suitably protected from the weather. -
Page 24: Lightning
4.2 LIGHTNING All parts of the machine must be uniformly lit with sufficient light to assure that the adjustment and maintenance operations specified in the manual can be performed, and without areas of shadow reflected light, glare and avoiding all situations that could give rise to eye fatigue. The lighting must be installed in accordance with the laws in force in the place of installation (responsibility lies with the lighting equipment fitter) 4.3 FLOOR... -
Page 25: Assembling
4.4 ASSEMBLING WARNING DURING INSTALLATION ONLY AUTHORISED PERSONNEL IS ALLOWED To assemble the lift, the weight of the various parts is to be considered, in order to provide a lifting machine with the minimum capacity 500kg Max. Lifting height 1900mm Before starting to assemble the lift, check the crate contains all the needed material. -
Page 26: Hydraulic Palnt
Install the safety devices. Adjust both cables and keep the carriage in balance. Screw the joint of the high-pressure hose and fix it on the base. 4.4.2 HYDRAULIC PALNT 1. Install the pump on the hock board according to Fig.37 and fix it on the bottom of main column. 2. - Page 27 2. Connection the limit switches. 3. Complete the solenoid valve (on the hydraulic unit) connection. 4. Connection the electromagnets. 5. Connect the electric motor. 6. Complete the voltage and command connections to the control panel clamp box. 3) The wires should be fixed by nylon pitch. Motor Trasformer 0 24...
-
Page 28: Arm Assembling
4.4.4 ARM ASSEMBLING 1． Press the up-push button, raise the carriages to a height of about 70cm off the ground, then press the lock push button, SET THE MAIN SWITCH (IG) TO POSITION 0 AND CUT OFF THE POWER SUPPLY TO THE LIFT. 2．... -
Page 29: Testing And Checks To Perform Before Start-Up
4.5 TESTING AND CHECKS TO PERFORM BEFORE START-UP 4.5.1 MECHANIAL TESTS 1. Attachment and tightness of bolts, fittings and connections 2. Free sliding of moving parts 3. Clean state of various parts of the machine 4. Position of the protection device 5. -
Page 30: Set Up
4.6 SET UP WARNING THESE OPERATIONS MUST ALWAYS BE PERFORMED BY TECHNICIONS OF THE AUTRORIZ SERVICE CENTRE INDICATED IN THE FRONT OF THIS MANUAL 4.6.1 VACUUM TEST (without vehicles loaded) In this phase check the following: . That the up, down and lock push buttons operate correctly; . -
Page 31: Chapter 5 Operations And Use
CHAPTER 5 OPERATIONS AND USE The lift Commands (control devices) is shown as Fig.40. 5.1 CONMANDS 5.1.1 MAIN SWITCH (IG) POSITION 0: The lift is not energized. It is possible to access the interior of the box and lock the switch to prevent use of the lift. -
Page 32: Parking
5.2.2 PARKING Once the required height has been reached, press the lock push button. The movement is stopped automatically when the safety wedge rests on the level of the first slot that they come in contact with while the carriages are coming down. 5.2.3 LOWERING Before lowering the carriages, the safety wedges must be disconnected. -
Page 33: Chapter 6. Maintenance
CHAPTER 6. MAINTENANCE 6.1 PRECAUTIONS WARNING Maintenance must be carried out ONLY BY SKILLED PERSONNEL WHO ARE VERY FAMILIAR WITH THE LIFT. When performing maintenance on the lift, follow all the necessary precautions to PREVENT THE LIFT FROM BEING STARTED ACCIDENTALLY: 1. -
Page 34: Periodic Maintenance
6.2 PERIODIC MAINTENANCE 6.2.1 OPERATION FREQUENCY To keep the lift working at full efficiency, follow the indicated maintenance schedule. The manufacturer will not be responsible and will not honor the warranty as a result of non-compliance with the instructions indicated above. NOTE The frequency indicated refers to normal operating conditions;... -
Page 35: Every 6-Month
SYNCRONOUS SYSTEMS Check the operating condition and efficiency of the safety devices (as described at pages 17,18) and the wear on the safety wedges and relative hinge pins. Oil the pins on the safety wedges. In case of excessive wear, replace the safety wedges and/or pins. Use a torque wrench to check that the post bases anchor bolts screws are properly tightened to the ground as well as the connection bolts. -
Page 36: Periodic Lubrification Chart
Oil characteristics and types are reported in the technical specifications (chapter.2, page 14) 1. Close the filler plug 2. Energize the lift rack 3. Go through two or three up-down cycles (for a height about 20-30 centimeters) to insert oil into the circuit. -
Page 37: Chapter 7 Troubleshooting
CHAPTER 7 TROUBLESHOOTING 7.1 TROUBLESHOOTING GUIDE Troubleshooting and possible repairs require absolute compliance with ALL THE SAFETY PRECAUTIONS indicated in chapter 6 “MAINTENANCE” and chapter 3 “SAFETY”. 7.2 POSSIBLE PROBLEMS AND SOLUTIONS Problem Possible cause Solution The lift does not rise when the Burnt fuse Replace fuse pushbutton is pressed... -
Page 38: Chapter8 Regulatory Information
CHAPTER 8 REGULATORY INFORMATION APPENDIX A-SPECIAL NOTES A.1 DISPOSAL OF USED OIL Used oil, which is removed from the power unit and the plant during an oil change, must be treated as a polluting product, in accordance with the legal prescriptions of the country in which the lift is installed. - Page 39 B.3 SPARE PARTS LIST Main Carriage...
- Page 40 Sub Carriage...
- Page 41 Long Arm...
- Page 42 Short Arm...
- Page 43 Short Arm (Choice)
- Page 44 Sub Column (Complete Set)
- Page 45 Cylinder...
- Page 46 Main Column (Complete set)
- Page 47 Control Panel...
- Page 48 Control Panel (220V)
- Page 49 Main Structure...
- Page 50 Power Pack...
- Page 51 Power Pack (220V)
Need help?
Do you have a question about the 0900700140 and is the answer not in the manual?
Questions and answers