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Manufacturer:
Optimal-Vertrieb Opitz GmbH
Eysoelden M 41
91177 Thalmaessing
Germany
Phone: ++ 49 - 9173 - 79 18 0
Fax:
++ 49 - 9173 - 79 18 49
eMail: info@opitz-optimal.com
web:
www.opitz-optimal.com
O P E R A T I N G M A N U A L
TREE SPADE OPTIMAL 1 1 0 0
MOUNTED ON FORD F550
FOR
Distributor:
Prichard's Nursery Equipment LLC
P.O.Box 549
Portland, TN 37148
U.S.A.
Phone: (423) 326 - 0753
Fax:
(615) 323 - 7667
eMail: sales@optimaltreespades.com
web:
www.optimaltreespades.com
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Summary of Contents for Optimal 1100
- Page 1 O P E R A T I N G M A N U A L TREE SPADE OPTIMAL 1 1 0 0 MOUNTED ON FORD F550 Manufacturer: Distributor: Optimal-Vertrieb Opitz GmbH Prichard's Nursery Equipment LLC Eysoelden M 41 P.O.Box 549...
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Page 2: Table Of Contents
- 1 - C O N T E N T S page Safety Instructions Operating Specifications Hydraulic Supply Operation and Transport Care and Maintenance Electro-Hydraulic Lubrication chart 6.1 Digging Head 6.2 Superstructure Trouble Shooting Spare Parts List Warranty... - Page 3 - 2 - Safety Instructions for OPTIMAL Tree Spade The operator and his assistant(s) must have read and understood the Operating Manual before running the tree spade. Furthermore, the operator must be experienced in driving the truck and he must have studied the relevant truck manual.
- Page 4 2A - 1. Tower: 4. Tower: 7. Frame: Part N° 7118000001 Part N° 7118000004 Part N° 7118000001 Part N° 7118000005 Part N° 7118000006 8. Oil - Manifold: Part N° 7118000008 Part N° 7118000009 Part N° 7118000010 Part N° 7118000015 Part N° 7118000016 5.
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Page 5: Operating Specifications
- 3 - Operating Specifications Description Tree Spade OPTIMAL 1100 serial number 111 070 capacity upper root ball diameter 114 cm (44") root ball depth 75 cm (30") dimensions of height 179 cm (70") basic machine width, gate closed 131 cm (52") width, gate open 198 cm (78") -
Page 6: Hydraulic Supply
- 4 - Hydraulic Supply All working movements of the tree spade are performed hydraulically. The hydraulic pressure is provided by an axial piston pump to be attached to the PTO-shaft, with an oil tank. We are recommending a hydraulic oil with a viscosity of 4° to 5° E at 50° C, as per Standard DIN 5102, e.g. -
Page 7: Operation And Transport
- 5 - The movements main lift arm, digging head rotation and rear stabilizer RH and LH are operated directly with control valves (2) through (5). Operation and Transport IMPORTANT: The operators must work absolutely reliable. Before they start with production work, they must have studied these instructions thoroughly. - Page 8 - 6 - The movements lift arm (2) ▲"up" and digging head (3) ▼"rotate out" must be performed alternately until the digging head is fully rotated and there is sufficient clearance to the base frame. When rotating the digging head (3) (digging head ▼"rotate"), the digging head must not touch the base frame, nor the lift arm cylinder, nor the lift arm.
- Page 9 - 7 - By means of control valve (2) lift arm ▼"down" the digging head is lowered fully until resting on the ground. With control valve (3), digging head "rotate" ▲"in", ▼"out" the digging head frame is aligned horizontally. Check again if the tree is in the center of the frame and correct, if necessary. 3.1.5 Now digging can commence: control valve (1), rotary switch No.
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Page 10: Care And Maintenance
- 8 - Care and Maintenance Blade Guides The blades are furnished with plastic linings which slide on steel guides. Once the plastic lining is worn to the point that the heads of the countersunk screws are flush with the surface of the plastic linings, they must be replaced to prevent the screws from damaging the guides. - Page 11 - 9 - Adjusting Blades Illustration 1 Illustration 2 1. General view of spade tower 2. A adjustment screw B locking screw C locking screw 3. Loosen locking screws B and C. Move spade tower forward or backward by means of adjustment screw A When blades are in desired position, tighten locking nuts B and C.
- Page 12 - 10 - Replacing Plastic Bush of Spade Cylinder Illustration 4 Illustration 5 Unscrew bolts (D) and (E), remove worn bushes, insert new bushes (F) and (G).
- Page 13 - 11 - Replacing Plastic Bush of Gate Cylinder Illustration 6 Illustration 7 Illustration 8 Illustration 9...
- Page 14 - 12 - Illustration 10 Illustration 11 Illustration 12 Illustration 13...
- Page 15 - 13 - Illustr.6: General view of gate cylinder with piston rod and eye joint. Illustr.7: Screw off plastic thread plug. Illustr.8: Remove dowel pin by means of drift punch. Illustr.9: Dowel pin has been removed. Note female thread on top of the pin, Illustr.10: Place extractor on top of pin and fasten screw into female thread.
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Page 16: Electro-Hydraulic
- 14 - Electro Hydraulic OPTIMAL 1100 control box casing electrical system - machine... -
Page 17: Lubrication Chart
- 15 - Lubrication chart OPTIMAL 1100 Digging head... -
Page 18: Superstructure
- 16 - Superstructure... -
Page 19: Trouble Shooting
- 17 - 7. Trouble Shooting Nothing moves. (none of the hydraulic functions works) Electricity supply to rotary switch is interrupted. Check fuses at power unit. Hydraulic disconnect is not properly attached. Check attachment. Two hydraulic functions (e.g. gate lock and spades) work at the same time. On one of the valves the plunger does not move. - Page 20 - 18 - The blades do not close properly although the spade cylinders are fully extended. Guides are worn and must be replaced. Blades are bent and have to be adjusted. One function (any) does not work. The electricity supply is interrupted. Check power circuit. The magnet of the respective control valve is defect.
- Page 21 S P A R E P A R T S TREE SPADE OPTIMAL 1 1 0 0 MOUNTED ON FORD F550 Manufacturer: Distributor: Optimal-Vertrieb Opitz GmbH Prichard’s Nursery Equipment LLC Eysoelden M 41 P.O.Box 250 91177 Thalmaessing Harrison, TN 37341-0250 Germany U.S.A.
- Page 22 C O N T E N T S Table Spare Parts List with Drawings Basic Machine Spade Adjustment Feet Spade Cylinder Gate Cylinder Gate Lock Cylinder Superstructure Main Lift Arm Cylinder Digging Head Rotation Cylinder 8.10 Rear Stabilizers Cylinder 8.11 Root Ball Pad Cylinder 8.12 Hydraulic System 8.13 Electrical System Warranty...
- Page 24 Tafel - Table - Feuille 1 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Grundrahmen / Spaten- main frame / spade - cadre de base / bêche Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos.
- Page 25 Tafel - Table - Feuille 1 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Grundrahmen / Spaten- main frame / spade - cadre de base / bêche Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos.
- Page 26 Tafel - Table - Feuille 1 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Grundrahmen / Spaten - main frame / spade - cadre de base / bêche Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos.
- Page 27 Tafel - Table - Feuille 1 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Grundrahmen / Spaten - main frame / spade - cadre de base / bêche Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos.
- Page 28 Tafel - Table - Feuille 1 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Grundrahmen / Spaten - main frame / spade - cadre de base / bêche Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos.
- Page 30 Tafel - Table - Feuille 2 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Spaten - spade - bêche Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Spaten, kpl. 3161110060...
- Page 32 Tafel - Table - Feuille 3 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Verstellfuß - adjustment feet - Pied de réglage Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Verstellfuß...
- Page 34 Tafel - Table - Feuille 4 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Spatenzylinder - spade cylinder - Vérin de bêche Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Zylinderrohr, geschw.
- Page 35 Tafel - Table - Feuille 4 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Spatenzylinder - spade cylinder - Vérin de bêche Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Abstreifer P7 –...
- Page 37 Tafel - Table - Feuille 5 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Öffnungsylinder - gate cylinder - Vérin d’ouverture Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Zylinderrohr für Öffnungszyl.
- Page 39 Tafel - Table - Feuille 6 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Verriegelungszylinder - gate lock cylinder - Vérin de verrouillage Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence...
- Page 41 Tafel - Table - Feuille 7 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Aufbau - Superstructure Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Aufbaurahmen 3201110010 base frame Hauptarm, starr 3201110020 main lift arm...
- Page 42 Tafel - Table - Feuille 7 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Aufbau - Superstructure Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Schraube M12x20 - DIN933 50112020933 hex. Bolt M12x20 - DIN933 Scheibe 13 –...
- Page 43 Tafel - Table - Feuille 7 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Aufbau - Superstructure Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Spannsift ø5x60 506705601481 slotted spring pin Scheibe 17 – DIN127 50616 washer 17 –...
- Page 45 Tafel - Table - Feuille 8 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Hubzylinder / Main Lift Arm Cylinder Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Zylinderrohr 3020700080 cylinder body Kolben 3127045240...
- Page 47 Tafel - Table - Feuille 9 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Schwenkzylinder / Digging head rotation Cylinder Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Zylinderrohr 3020900020 cylinder body Kolben 3129045010...
- Page 49 Tafel - Table - Feuille 10 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Heckabstützzylinder / Rear stabilizer Cylinder Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Zylinderrohr 3020500100 cylinder body Kolben 3125030240 piston...
- Page 51 Tafel - Table - Feuille 11 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Ballenpresszylinder / Root ball pad Cylinder Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Zylinderrohr 3020400030 cylinder body Kolben 3124025230...
- Page 54 Tafel - Table - Feuille 12 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Hydrauliksystem - hydraulic system - Système hydraulique Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Spatenzylinder...
- Page 55 Tafel - Table - Feuille 12 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Hydrauliksystem - hydraulic system - Système hydraulique Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Winkelverschraubung...
- Page 56 Tafel - Table - Feuille 12 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Hydrauliksystem - hydraulic system - Système hydraulique Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Hydraulikschlauch NW 6...
- Page 57 Tafel - Table - Feuille 12 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Hydrauliksystem - hydraulic system - Système hydraulique Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Steuerblock 5-fach...
- Page 58 Tafel - Table - Feuille 12 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Hydrauliksystem - hydraulic system - Système hydraulique Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Hydraulikschlauch NW10...
- Page 60 Tafel - Table - Feuille 12 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Steuerteil – control box – boîtier de contrôle Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Gehäuse...
- Page 61 Tafel - Table - Feuille 12 OPTIMAL 1100 ERSATZTEILLISTE - SPARE PARTS LIST – LISTE DES PIÈCES DE RECHANGE Steuerteil – control box - boîtier de contrôle Pos. Menge Bezeichnung ET-Nummer Item Quantity Description Part Number Pos. Quantité Description Référence Kabel 9x1,5 –...
- Page 62 LIMITED WARRANTY Optimal-Vertrieb Opitz GmbH ("Opitz") warrants that this product will be free from defects in material and workmanship for a period of 6 months from the date of purchase (the "Warranty Period"). If, during the Warranty Period, this product proves to be defective, Opitz will remedy the defect by either repairing or replacing the product or any of its defective parts, at Opitz’s option.
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