WAYFARER TGX150 Service Manual
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WAYFARER TGX150 Service Manual

Internal radio lan smart card electronic ticket machine
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THE TGX150
INTERNAL RADIO LAN
SMART CARD
ELECTRONIC TICKET MACHINE
MODEL NO: 13754
SERVICE MANUAL
(Publication Number 53719)
COPYRIGHT
All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system
or transmitted in any form or by any means; electronic, mechanical, photocopying, recording or
otherwise without prior permission of Wayfarer Transit Systems Limited.
© Wayfarer Transit Systems Limited 2005

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  • Page 1 All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means; electronic, mechanical, photocopying, recording or otherwise without prior permission of Wayfarer Transit Systems Limited. © Wayfarer Transit Systems Limited 2005...
  • Page 2 BEFORE CARRYING OUT ANY REPAIR, MAINTENANCE, OR SERVICE OPERATIONS UNLESS THE INSTRUCTIONS SPECIFICALLY STATE OTHERWISE. FAILURE OBSERVE THIS PRECAUTION RESULT CONSIDERABLE DAMAGE TO MACHINES. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 3: Table Of Contents

    6.1.7 Cleaning the Print Head ....................... 27 6.1.8 Cleaning The Spigot (Shaft & Rotation Ball Bearing) ..............27 SERVICING ............................28 Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 4 No Radio LAN Comms ......................71 TESTING AND REPAIRING CABLES ASSEMBLIES ..............72 8.3.1 Testing Cable Assemblies ......................72 8.3.2 Repairing Cable Assemblies ......................72 Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 5 Figure 34. Keyboard Data Cable Assembly ................77 Figure 35. Graphics Display Data Cable Assembly ..............78 Figure 36. Keyboard Backlighting Cable Assembly ............... 79 Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 6 Table 15. Paper Ticket Punch Assembly - Parts List (If Fitted) Table 16. Parts Listing (Numerical Order) Table 17. Parts Listing (Alphabetical Order) Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 7: About This Manual

    ABOUT THIS MANUAL INTRODUCTION This manual provides information about the servicing and maintenance of the TGX150 Internal Radio LAN Electronic Ticket Machine manufactured by Wayfarer Transit Systems Ltd. Information about any other equipment, which may be used in conjunction with the installation, is given in separate publications.
  • Page 8 Paragraph 9.2 lists them in order. Paragraph 9.3 gives a complete parts listing (in numeric and alphabetic order) of the parts required to build one machine. Publication Number 53719. Issue 3, April 2012 Page 2 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 9: Terms And Abbreviations Used In This Manual

    Socket (always followed by a number or letter) Volts Watts Table 1. List of Abbreviations Used in This Manual Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 3...
  • Page 10 This page has been left blank deliberately Publication Number 53719. Issue 3, April 2012 Page 4 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 11: Technical Data

    Operating Temperature -10°C to +55°C Storage Temperature -15°C to +70°C Humidity 15% to 95% non condensing. Vibration to product specification. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 5...
  • Page 12 This page has been left blank deliberately. Publication Number 53719. Issue 3, April 2012 Page 6 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 13: General Description

    Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 7...

  • Page 14: Figure 1. The Radio Lan System

    This manual describes the Model 13754 Internal Radio LAN ETM only. For information about the Access Point refer to the documentation supplied with the unit. Publication Number 53719. Issue 3, April 2012 Page 8 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 15: Physical Description

    The mechanical aspects of each of the major sub-assemblies are described in detail in the following sections. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 9...

  • Page 16: Detailed Description

    Publication Number 53719. Issue 3, April 2012 Page 10 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 17: Memory Module Receptacle

    RLAN PIC Controller, Radio Module, antenna board and repeater display PCB are mounted in the top cover. The boards are described below. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 11...
  • Page 18 PLEXT1 on the control board. The display is a non-repairable item whose electronics are supplied as an integral part of the display assembly. Publication Number 53719. Issue 3, April 2012 Page 12 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 19 This board is linked to the Memory Expansion & Internal Serial PCB via ribbon cable. It processes the RF signals into the correct format for serial transmission. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 13...
  • Page 20 This serial number is included in any data that is transferred via PLA on the control board to the memory module. Publication Number 53719. Issue 3, April 2012 Page 14 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 21: Model Identification

    MODEL IDENTIFICATION This publication has been written specifically for the Model 13754 TGX150 Internal Radio LAN SC ETM. The model can be identified by referring to the model and serial number label fitted to the rear of the unit. WAYFARER TRANSIT...

  • Page 22: Installation

    The following information assumes that the ETM is to be fitted in a mounting tray (14262 power, GPS and Serial number) supplied by Wayfarer Transit Systems or their agents. Paragraph 4.1 gives the installation details, and technical data that may assist in the fitting of the unit, is given in Section 2 of this manual.

  • Page 23: Fitting The Mounting Tray

    4.1.1 Fitting The Mounting Tray If the mounting tray is to be fitted using existing holes (ex Wayfarer 2 or 3 ETM) it should be secured using M5 fixings. If new fixing holes are to be drilled to mount the tray, they should be drilled as follows:...

  • Page 24: Connecting The Power Cable Assembly

    The diagram on the following page shows the cable connections required between the ETM and the other items of equipment. Publication Number 53719. Issue 3, April 2012 Page 18 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 25: Figure 2B. Power, Gps, Serial No Pcb, Connection Diagram

    AT TERMINAL CONNECTIONS ETM MOUNTING TRAY ETM MOUNTING TRAY 14262 14262 Figure 2b. Power, GPS, Serial No PCB, Connection Diagram Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 19...

  • Page 26: Final Operation

    Once the ticket machine has been secured in the mounting tray, it is ready for use. Publication Number 53719. Issue 3, April 2012 Page 20 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 27: Maintenance & Repair - General Information

    Do not drop the machine, the circuit boards, or components. Take care to avoid pinching or trapping wiring when re-assembling the machine. MAINTENANCE LEVELS Wayfarer Transit Systems Ltd define three levels of maintenance for their products, as follows: - •...

  • Page 28: Tools And Equipment

    Multimeter, 20 Kohm/volt min. (digital DC supplies and continuity preferred) checks on cables Table 2. List of Tools and Test Equipment Publication Number 53719. Issue 3, April 2012 Page 22 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 29: Obtaining Spare Parts

    If only part of a machine is being returned please state the machine's model and serial numbers, as this will help us to supply the correct replacement parts if this should be necessary. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 23...
  • Page 30 This page has been left blank deliberately Publication Number 53719. Issue 3, April 2012 Page 24 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 31: Routine Maintenance And Servicing

    Take care to prevent liquids and foreign objects entering the machine during cleaning. Do not use abrasives or scratch pads. CAUTION DO NOT USE ANY SOLVENTS ON THIS PRODUCT! Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 25...

  • Page 32: Display Cleaning

    The roller can be turned by finger pressure. When the roller is clean, re-lock the print head in position. Publication Number 53719. Issue 3, April 2012 Page 26 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 33: Cleaning The Print Head

    Do not use cloths that leave lint or other kinds of debris, and do not use any liquids or chemicals, as the interior of the machine must be kept dry. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 27...

  • Page 34: Servicing

    Once the paper appears at the printout exit point, tear off the protruding paper and close the top cover. THE ETM IS NOW READY FOR OPERATION. Publication Number 53719. Issue 3, April 2012 Page 28 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 35: Removing A Paper Blockage

    Care must be taken NOT to touch the revealed face and circuitry of the printer head. Figure 4. Print Head Unlocking Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 29...
  • Page 36 When the printer head is fully closed and the lock shaft is fully in its slot, GENTLY release the locking knob allowing it to return to its original position. Publication Number 53719. Issue 3, April 2012 Page 30 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 37: Special Repair Operations

    However, if the terminal appears to be excessively worn or damaged it must be replaced. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 31...
  • Page 38 This page has been left blank deliberately. Publication Number 53719. Issue 3, April 2012 Page 32 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 39: Removal And Replacement Of Parts

    If there is ever any doubt about how to fit a sub-assembly or assembly, compare the machine with a working machine of the same or similar type. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 33...

  • Page 40: The Top Cover

    When replacing the stay, note that the slotted end is secured to the top cover. Publication Number 53719. Issue 3, April 2012 Page 34 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 41: Removing The Top Cover

    To p Co ver Nyloc nuts (4) Top Cover fixings (shown removed) Figure 7. Top Cover Fixing Details Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 35...

  • Page 42: Removing The Top Inner Cover

    Prior to removing the Internal RLAN PCB mount assembly, hinge open the top cover as described in Paragraph 7.2.1. Publication Number 53719. Issue 3, April 2012 Page 36 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 43: Figure 9A. Rlan & Contactless Reader Assembly Fixings

    Retain the M3 nuts, (shakeproof & fibre) washers, nuts and spacers for re-assembly. Lift off the Internal RLAN assembly. Re-fit by reversing these instructions. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 37...

  • Page 44: Figure 9B. Internal Rlan & Type A/B -2 Pcb's Mount Assembly

    5. Re-fit the Radio Module to the RLAN PIC Controller PCB by reversing these instructions. The foam pad is not re-useable; affix a new foam pad when reassembling. Publication Number 53719. Issue 3, April 2012 Page 38 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 45: Removing The Contactless Reader Assembly

    Remove the four pozi screws, spacers and washers (items 25, 35 and 39 of Figure 54); the repeater display can now be removed completely. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 39...

  • Page 46: Figure 10. Contactless Reader Assembly

    (items 21, 23 and 25 of Figure 47); the Antenna PCB can now be removed completely. Re-fit the PCB by reversing these instructions. Publication Number 53719. Issue 3, April 2012 Page 40 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 47: Keyboard And Display

    (2) fixings (2) Keyboard and Display fixings (4) Keyboard and Display fixings (2) Figure 11. Keyboard and Display Fixings Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 41...

  • Page 48: Keyboard And Display Sub-Assemblies

    To separate the keyboard and display PCB’s disconnect connectors from PLC and PLF on the keyboard PCB. Publication Number 53719. Issue 3, April 2012 Page 42 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 49: Figure 12. Keyboard And Display Assembly Details

    Figure 12. Keyboard and Display Assembly Details Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 43...
  • Page 50 DO NOT TRIM THE EXCESS FROM THE STRIPS. Publication Number 53719. Issue 3, April 2012 Page 44 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 51: Printer Plate Assembly

    Referring to Figure 13, remove the three M4 fixing screws from the underside of the printer base, which secure the printer assembly to the printer base. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 45...

  • Page 52: Removing The Printer Data Cable Assembly

    Feed the data cable up through the slot in the printer plate assembly until it can be lifted clear complete with the cable boot. Publication Number 53719. Issue 3, April 2012 Page 46 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 53: Removing The Top Cover Latching Hook

    To remove the complete sensor assembly from the printer base assembly, the associated cable assembly connector must be disconnected from PLJ on the control board. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 47...

  • Page 54: Removing The Sync Wheel

    The ball bearing and spring should be refitted in the recess before refitting the spigot. Publication Number 53719. Issue 3, April 2012 Page 48 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 55: Removing The Paper Roll Plinth

    With reference to Figures 16 and 17, remove the securing nut and washer securing the blade locking piece in position. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 49...

  • Page 56: Figure 17. Printout Blade Fitting

    Remove the two screws and washers (one at each end) from the ends of the guide rod and lift the rod clear - see Figure 18. Publication Number 53719. Issue 3, April 2012 Page 50 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 57: Figure 18. Paper Guide Fitting

    Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 51...

  • Page 58: Figure 19. Section Through Head Lock Knob

    The roller can then be lifted clear. Prior to refitting the roller, ensure that the left hand threaded nut is hard against the roller. Publication Number 53719. Issue 3, April 2012 Page 52 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 59: Figure 20. Print Roller And Motor Fitting

    Prior to removing the print head, turn the printer locking knob to release the print head load pin and hinge open the print head assembly. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 53...

  • Page 60: Figure 21. Print Head And Lower Paper Guide

    (the pins are not restrained and may have already dropped out once the head has been removed). Publication Number 53719. Issue 3, April 2012 Page 54 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 61: Figure 22. Print Head Pivot Pins Location

    (e) The lower paper guide, complete with the paper out microswitch and cable assembly can now be removed. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 55...

  • Page 62: Figure 23. Paper Out Microswitch Fitting

    Figure 23. Paper Out Microswitch Fitting Retain the connector for use when the microswitch is replaced. Publication Number 53719. Issue 3, April 2012 Page 56 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 63: The Module Housing Assembly

    FIXING SCREWS (3 OFF) MODULE HOUSING MODULE RELEASE ASSEMBLY BUTTON Figure 24. Module Housing Assembly to Control Board Fixings Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 57...

  • Page 64: Removal Of Module Housing

    MODULE LOCK MODULE LATCH MODULE EJECT PLUNGER MODULE HOUSING BODY MODULE HOUSING ASSEMBLY Figure 25. Module Housing Assembly Exploded view Publication Number 53719. Issue 3, April 2012 Page 58 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 65: Module Housing Disassembly / Reassembly

    Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 59...
  • Page 66 ETM is powered up to check that the solenoid mechanism works satisfactorily and unlocks the module each time. Publication Number 53719. Issue 3, April 2012 Page 60 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 67: Lower Cover

    PLJ, PLM, PLO, PLP, PLT and SOL1 from the board. The location of these and the board fixings is given in Figure 28. Remove the module housing assembly as detailed in Paragraph Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 61...

  • Page 68: Figure 26. Control Board Fixings & Connections

    Module housing fixings M3 nyloc Assembly nuts (2 off) Solenoid Locking (If fitted) Figure 26. Control Board Fixings & Connections Publication Number 53719. Issue 3, April 2012 Page 62 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 69: Fault Finding And Testing

    Note: Plugs, sockets, and other components on the circuit boards may be identified by referring to Figure 28. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 63...
  • Page 70 Control board faulty. c. Graphic display faulty. b. No backlighting a. Faulty backlighting cable assembly (PLC) b. Faulty display. Publication Number 53719. Issue 3, April 2012 Page 64 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 71 Mem Exp &I/S I/F PCB faulty. c. PIC Controller board faulty. d. Radio Module faulty. e. Control board faulty. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 65...

  • Page 72: Types Of Faults

    - the Paper Out switch should operate when the paper is removed and a suitable message Publication Number 53719. Issue 3, April 2012 Page 66 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 73: Ticket Printing Uneven

    If the microswitch and its cable assembly checks out as serviceable, the control board is faulty and must be replaced by a known serviceable item - see Paragraph 7.6.5. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 67...

  • Page 74: Paper Movement Faulty

    In order to check the continuity of the display to keyboard cable assembly (see Figure 35), the keyboard and display assembly must be removed - see Paragraph 7.3.1. Publication Number 53719. Issue 3, April 2012 Page 68 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 75: Repeater Display Faulty

    - see Paragraph 7.3.1. If the cable assembly checks out as serviceable then the fault will be in the backlighting circuitry on the display. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 69...

  • Page 76: Keys Or Caption Strips Not Illuminated

    If the fault is not due to either a faulty or incorrectly signed-on module then it may be a faulty control board that should be returned for repair. Publication Number 53719. Issue 3, April 2012 Page 70 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 77: Difficulty In Inserting Or Withdrawing A Module

    Memory Expansion & Internal Serial PCB, PIC Controller, Radio Module and Control board can be checked by direct substitution with known serviceable items. Refer to Paragraphs 7.6.4, 7.2.5 and 7.6.5 respectively. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 71...

  • Page 78: Testing And Repairing Cables Assemblies

    Push the crimp pin gently into the relevant hole in the connector until the barb locks firmly into place in the body of the connector. Publication Number 53719. Issue 3, April 2012 Page 72 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 79: Figure 28. Interconnection Diagram

    FROM BUS (via fuse) TRAY SERIAL NUMBER STEPPER NUMBER OF WIRES MOTOR DIRECT PLUG-IN CONNECTION Figure 28. Interconnection Diagram Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 73...

  • Page 80: Figure 29. Printer Stepper Motor Drive Cable Assembly

    BLACK BROWN YELLOW MOTOR Figure 29. Printer Stepper Motor Drive Cable Assembly Figure 30. Paper Out Microswitch Cable Assembly Publication Number 53719. Issue 3, April 2012 Page 74 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 81: Figure 31. Printer Data Cable Assembly

    Figure 31. Printer Data Cable Assembly Figure 32. Paper Movement Sensor Cable Assembly Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 75...

  • Page 82: Figure 33. Keyboard Power Cable Assembly

    PIN 1 PIN 1 SKEXT2 KEYBOARD (SKE) SKEXT2 KEYBOARD +12V -20V +12V -20V Figure 33. Keyboard Power Cable Assembly Publication Number 53719. Issue 3, April 2012 Page 76 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 83: Figure 34. Keyboard Data Cable Assembly

    KBD SCANWR# LCD R/W# GR CE# LCD BLE# CPU RD# CPU P1.7 BACKLIGHT WR# Figure 34. Keyboard Data Cable Assembly Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 77...

  • Page 84: Figure 35. Graphics Display Data Cable Assembly

    GDATA 1 GDATA 4 GDATA 3 GDATA 6 GDATA 5 GDATA 7 Figure 35. Graphics Display Data Cable Assembly Publication Number 53719. Issue 3, April 2012 Page 78 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 85: Figure 36. Keyboard Backlighting Cable Assembly

    KEYBOARD PCB GRAPHIC DISPLAY DISPLAY BACKLIGHT ANODE (A) BACKLIGHT DISPLAY BACKLIGHT CATHODE (K) CONTROL Figure 36. Keyboard Backlighting Cable Assembly Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 79...

  • Page 86: Figure 37. Serial Number Pcb Cable Assembly (If Fitted)

    Figure 37. Serial Number PCB Cable Assembly (If fitted) Publication Number 53719. Issue 3, April 2012 Page 80 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 87: Figure 38. Solenoid (Module Housing) Cable Assembly (If Fitted)

    SOLENOID CONTROL PCB (MODULE HOUSING) SOL1 COIL 2 Way Molex Figure 38. Solenoid (Module Housing) Cable Assembly (If fitted) Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 81...

  • Page 88: Figure 39. Repeater Display Backlighting Cable Assembly 2

    DISPLAY PCB DISPLAY BACKLIGHT ANODE (A) BACKLIGHT DISPLAY BACKLIGHT CATHODE (K) CONTROL Figure 40. Repeater Display Backlighting Cable Assembly 1 Publication Number 53719. Issue 3, April 2012 Page 82 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 89: Figure 41. Repeater Display Data Cable Assembly

    LCD STB# LCD R/W# LDAT1 LDAT0 LDAT3 LDAT2 LDAT5 LDAT4 LDAT7 LDAT6 Figure 41. Repeater Display Data Cable Assembly Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 83...

  • Page 90: Figure 42. Itso Rf Cable Assembly

    TYPE A/B TYPE A/B-2 ANTENNA COUPLER PCB 4 Way Molex 4 Way Molex Figure 43. ITSO Antenna LED Cable Assembly Publication Number 53719. Issue 3, April 2012 Page 84 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 91: Figure 44. Internal Rlan Cable Assembly

    MEMORY EXPANSION RLAN PIC & INTERNAL SERIAL PCB CONTROLLER PCB Not Used CHASSIS CHASSIS Figure 44. Internal RLAN Cable Assembly Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 85...

  • Page 92: Figure 45. Pwr+Gps+Serial Tray Cable Assembly

    SHELL OV(Ser No) OV(Ser No) SERIAL No, SERIAL NO. DATA DATA SCREEN SHELL Figure 45. PWR+GPS+SERIAL Tray Cable Assembly Publication Number 53719. Issue 3, April 2012 Page 86 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 93: Drawings And Parts Lists

    DRAWINGS AND PARTS LISTS ABOUT THE ASSEMBLY DRAWINGS AND PARTS LISTS This section contains the assembly drawings and parts lists for the TGX150 Internal Radio LAN SC ETM Model 13754. The following points should be noted: - The assembly drawings and parts lists given here refer specifically to the Model 13754 machine.

  • Page 94: Figure 46. General Assembly

    Figure 46. General Assembly Publication Number 53719. Issue 3, April 2012 Page 88 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 95 Nut, M3, Plain 45402 Nut, M4, Plain 47456 Washer, M2, Crinkle 47405 Washer, M4, Plain 45830 Cable clip, self adhesive Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 89...
  • Page 96 Fit the latch hook (item 17) on the opposite side of the printer plate. Swap the positions of items 9 & 11. Publication Number 53719. Issue 3, April 2012 Page 90 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 97: Figure 47. Internal Rlan & Type A/B Pcb Mount Assembly

    WTS Parts List 14102 Rev 1, Drawing Rev 2 Table 6. Internal RLAN PCB Mount Assembly - Parts List Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 91...

  • Page 98: Figure 48. Top Cover Assembly

    Figure 48. Top Cover Assembly Publication Number 53719. Issue 3, April 2012 Page 92 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 99 (WTS Parts List 14326 Rev 1 WTS Drawing 14326 Rev 1) Table 7. Top Cover Assembly - Parts List Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 93...

  • Page 100: Figure 49. Lower Cover Assembly

    Figure 49. Lower Cover Assembly Publication Number 53719. Issue 3, April 2012 Page 94 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 101 WTS Parts List 14258 Rev 5 WTS Drawing 14258 Rev 5 Table 8. Lower Cover Assembly - Parts List Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 95...

  • Page 102: Figure 50. Printer Plate Assembly

    Figure 50. Printer Plate Assembly Publication Number 53719. Issue 3, April 2012 Page 96 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 103 Washer, M4, shakeproof, ext (WTS Parts List and Drawing 14046 Rev 6) Table 9. Printer Plate Assembly) - Parts List Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 97...

  • Page 104: Figure 51. Thermal Printer Assembly

    Figure 51. Thermal Printer Assembly Publication Number 53719. Issue 3, April 2012 Page 98 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 105 Screw, M3 x 6, pan, Pozi 46907 Screw, No.2 x 3/8”, pan head, ST 46960 Fix, push on, 4mm Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 99...
  • Page 106 Cable assembly, paper out (WTS Parts List Rev 10 and Drawing 12906 Rev 9) Table 10 Thermal Printer Assembly - Parts List Publication Number 53719. Issue 3, April 2012 Page 100 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 107: Figure 52. Module Housing Assembly

    Items 43,45,47,49 and 51are shown for reference purposes, if the machine has solenoid locking then they are fitted on the final assembly. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 101...
  • Page 108 Screw, PT, 3 x 6 lg (WTS Parts List and Drawing 14048 Rev 2) Table 11. Module Housing Assembly - Parts List Publication Number 53719. Issue 3, April 2012 Page 102 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 109: Figure 53. Keyframe Assembly

    Figure 53. Keyframe Assembly Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 103...
  • Page 110 Screw, PT, 3 x 8 lg (WTS Parts List 14316 Rev 2) (WTS Drawing 14316 Rev 2) Table 12. Keyframe Assembly - Parts List Publication Number 53719. Issue 3, April 2012 Page 104 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 111: Figure 54 Type A/B Card Reader Assembly

    Figure 54 Type A/B Card Reader Assembly Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 105...
  • Page 112 (WTS Parts List Rev 4 and Drawing 14083 Rev 3 Table 13. Type A/B Card Reader Assembly - Parts List Publication Number 53719. Issue 3, April 2012 Page 106 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 113: Figure 55. Mounting Tray Assembly - Pwr+Gps+Sn

    Figure 55. Mounting Tray Assembly - PWR+GPS+SN Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 107...
  • Page 114 Label, serial no, bar code, CE (WTS Parts List and Drawing 14262 Rev 4 Table 14. Mounting Tray Assembly Power+GPS+SN - Parts List Publication Number 53719. Issue 3, April 2012 Page 108 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 115: Figure 56. Paper Ticket Punch Assembly (If Fitted)

    THE PARTS ARE THE SAME BUT THE CABLE EXIT IS DIFFERENT. Figure 56. Paper Ticket Punch Assembly (If Fitted) Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 109...
  • Page 116 ETM that the punch is fitted to. The use of the punch on any other media must be referred to WTS to ensure that undue wear and tear will not occur. Publication Number 53719. Issue 3, April 2012 Page 110 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 117: Figure 57. Ticket Paper Specification

    Note: This paper specification is the standard, however paper to suit specific customer requirements or operating conditions may be required. Paper rolls (Part Number 52922) can be ordered from Wayfarer Transit Systems as required. Publication Number 53719. Issue 3, April 2012...

  • Page 118: Parts Listing

    Spring, compression, 6.1 mm o/d x 21mm long 42022 Spring, compression, 16.76, 19.05 42527 Label, serial no, red 42680 Head, thermal printer Publication Number 53719. Issue 3, April 2012 Page 112 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 119 Spacer, nylon, 6 o/d, 3.2 i/d, 4.5 lg 47120 Spacer, hex, M3 x 8 lg, plastic 47400 Washer, M2.5, internal shakeproof 47405 Washer, M4, Plain Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 113...

  • Page 120: 58435 Label, Target

    Boot, ribbon cable 72604 Clamp, cable boot 72725 Keycap, Single 72726 Keycap, Double 72727 Grommet strip, beak protection 0.043 Publication Number 53719. Issue 3, April 2012 Page 114 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

  • Page 121: 72776 Passenger Display Chassis

    Fixings are supplied in a minimum quantity of 100. Please check the list of other Wayfarer machines you may have for duplication before ordering nuts, bolts, screws and washers. Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 115...
  • Page 122 Grommet, blind, rubber 72470 Guide, paper exit 72458 Guide, paper, lower 72457 Handle, head lift 42680 Head, thermal printer Publication Number 53719. Issue 3, April 2012 Page 116 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 123 PCB Assy, tgx jnt kb/dis, wakeup 10531 PCB, A/B Coupler, MFRC531 10547 PCB, Mem Exp+I/S I/F I/O250 10542 PCB, RLAN-PIC Controller Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 117...

  • Page 124: 12037 Repeater Display 2 X

    Spacer, nylon, 6 o/d, 3.2 i/d, 4.5 lg 47025 Spacer, nylon, 6 o/d, 3.2 i/d, 7 lg 12901 Spigot assy, paper roll Publication Number 53719. Issue 3, April 2012 Page 118 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...
  • Page 125 Washer, nylon, 8mm o/d,3.6mm i/d, 1.19 thick 47443 Washer, Plastic, 4mm i/d x 2.54mm thick 45038 Washer, spring fixing, 3mm Publication Number 53719. Issue 3, April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM Page 119...

  • Page 126: Appendix 1. Record Of Amendments

    April 2012 Issue 3 of the manual – Tx15 torx screws corrected to Tx20 in section 4.1.3 and Table 2. Publication Number 53719. Issue 3, April 2012 Page 120 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM...

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