Related Manuals for Gearmore GCF41
Summary of Contents for Gearmore GCF41
- Page 1 HAMMER KNIFE FLAIL MOWER SHREDDER Operation & Service Manual For Models: GCF41, 45, 53, 61, 69, & 79 February 2006 FORM: GCFMower.QXD...
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Page 2: Table Of Contents
GCF41-61 Rotor Assembly ........14... -
Page 3: Installation
INSTALLATION BEFORE ATTACHING THE MOWER TO THE TRACTOR Make sure that the mower is suitable for your tractor's horsepower. YOUR TRACTOR's MODELS MAX. H.P. CAUTION: Please note that if these limits are exceeded, it will invalidate your warranty. Make sure the lower links and top link on the 3-point hitch arms of your tractor are the correct size (Cat. -
Page 4: Safety Information
SAFETY INFORMATION OPERATIONAL SAFETY: Disengage power to mower and stop engine Guards and safety shields are for your before dismounting from tractor, before protection. DO NOT operate equipment making any repairs or adjustments, unless they are in place. transporting or unclogging mower. Always operate tractor PTO (power-take-off) Take all possible precautions when leaving at recommended RPM (revolutions per... -
Page 5: Lubrication
LUBRICATION Grease all fittings according to the following schedule: ROLLER - Grease at both ends after 4 hours of operation, until excess grease is visible (Ref. 1). CUTTING SHAFT - Grease at both ends lightly after 8 hours of operation (Ref. -
Page 6: Pre-Operation Check List
PRE-OPERATION CHECK Check tightness of all bolts and nuts. Check gearbox oil level (Grade SAE80W-90 gear oil). Grease all points, on all GCF mowers. P.T.O. (power take-off) speed should not exceed 540 RPM (revolutions per minute). Check correct length of P.T.O. shaft. When fitted, there should be 3 "... -
Page 7: Mower Adjustments
MOWER ADJUSTMENTS FOR VARIOUS TYPES OF MOWING There is an adjustable rear hatch (Fig. 3) that can be set in one of seven positions to control the amount of power needed to do the work. FOR BEST MOWING OPERATION, OPEN REAR HATCH FULLY TO ALLOW MATERIAL TO EXIT Adjustment of the rear hatch can be made by removing the two bolts at the side (Fig. - Page 8 MOWER ADJUSTMENTS Various roller adjustments 3 positions Used for mulching of prunings Used with rakes to mulch prunings Used for cutting grass Used to mulch cornstalk Page 6...
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Page 9: Roller Height Control
ROLLER HEIGHT CONTROL The roller can be adjusted for 2 or 3 cutting heights. By raising the roller, you get a shorter cut, by lowering it, a longer cut is achieved. You can also fine adjust the cutting height with the top link arm. -
Page 10: Drive Belt Tension Adjustment
DRIVE BELT TENSION ADJUSTMENT 1. Check belt tension before each use (Fig. 8). The tension is correct when you can depress one belt 1 cm ( ") between the two pulleys. It is possible for you to insert a tool through the belt cover (Fig. -
Page 11: Troubleshooting & Safety Precautions
5. If you have any questions or problems, it is always best to contact your dealer immediately. 6. When ordering spare parts, you must contact your authorized Gearmore dealer for original replacement parts. When doing so, please include the following information:... -
Page 12: Gcf Deck Assembly
GCF DECK ASSEMBLY Page 10... - Page 13 Deck Frame GCF45 11001037 Deck Frame GCF53 11001038 Deck Frame GCF61 11001039 Deck Frame GCF69 15008022 Grass Hatch GCF41 (Optional) 15008023 Grass Hatch GCF45 (Optional) 15008025 Grass Hatch GCF53 (Optional) 15008026 Grass Hatch GCF61 (Optional) 13008019 Grass Hatch GCF69 (Optional)
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Page 14: Gcf A-Frame Assembly
GCF A-FRAME ASSEMBLY REF# QTY. PART NO. DESCRIPTION 11011001 CPL Sleeve For Small Support 13011019 Cap F.Small Support QUIA 30 x 30 13011009 Support Foot 97486611 Bolt AUTOF. Type C 6.3 x 19 UNI 8117 96610021 Bolt TE M12 x 035 UNI 5739 8.8 ZN 97972021 Low Selfblock Nut M12-6S UNI 7474 14311010... -
Page 15: Gcf Rake Hatch Assembly
RAKE HATCH ASSEMBLY REF# QTY. PART NO. DESCRIPTION 15008032 Rake Hatch GCF41 15008033 Rake Hatch GCF45 15008035 Rake Hatch GCF53 15008036 Rake Hatch GCF61 13008027 Rake Hatch GCF69 13008028 Rake Hatch GCF79 As Req'd 13008050 Rake x 1- x 20... -
Page 16: Gcf41-61 Rotor Assembly
ROTOR ASSEMBLY GCF41-61 REF# QTY. PART NO. DESCRIPTION 15002003 Complete Rotor Assy GCF41 15002004 Complete Rotor Assy GCF45 15002006 Complete Rotor Assy GCF53 15002007 Complete Rotor Assy GCF61 See Pg. 16 48020001 Flail Knife SMW 15002103 Rotor Support (Less Ref. 8, 11, & 14) -
Page 17: Gcf69-79 Rotor Assembly
ROTOR ASSEMBLY GCF69 & 79 REF# QTY. PART NO. DESCRIPTION 12002001 Complete Rotor Assembly See Pg. 16 48020001 Flail Knife SMW 13002035 L.H. Rotor Support Assembly 13002034 R.H. Rotor Support Assembly See Pg. 16 96612221 Bolt M14 x3 0 See Pg. 16 97495131 Lock Washer M14 13002014... -
Page 18: Quantity Matching Table
QUANTITY MATCHING CHART MODELS PART NO. DESCRIPTION GCF41 GCF45 GCF53 GCF61 GCF69 GCF79 14310004 Deflector Chain 48020001 Flail Knife 13002075 Bolt, Knife 13002076 Lock Nut, Knife 15002039 Hex Knife Ear 15002038 Knife Ear Page 16... -
Page 19: Gcf Roller Assembly
ROLLER ASSY (Prior to s/n 701100007) REF# QTY. PART NO. DESCRIPTION 11005004 Roller Assy. w/Bearings GCF41 11005005 Roller Assy. w/Bearings GCF45 11005007 Roller Assy. w/Bearings GCF53 11005008 Roller Assy. w/Bearings GCF61 11005009 Roller Assy. w/Bearings GCF69 13005005 Roller Assy. w/Bearings GCF79... - Page 20 ROLLER ASSY (After s/n 701100007) REF# QTY. PART NO. DESCRIPTION 11005104 Complete Roller Assembly GCF41 11005105 Complete Roller Assembly GCF45 11005107 Complete Roller Assembly GCF53 11005108 Complete Roller Assembly GCF61 11005109 Complete Roller Assembly GCF69 11005110 Complete Roller Assembly GCF79...
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Page 21: Gcf Drive Assembly
GCF DRIVE ASSEMBLY GCF41-61 REF# QTY. PART NO. DESCRIPTION 11203025 Gearbox Box TL 311 (9.311.781.00) RL AP 1/ 12003006 Gearbox Box TL 311 (9.311.780.00) RL R=1:3 11003005 Gear TL 311 R1:3 LP=170 (N. Cross. SH) 11003006 Gear TL 311 R1:3 LP=240 (N. Cross. SH) 11003015 Gear TL 311 R1:3 LP=270 (N. - Page 22 GCF DRIVE ASSEMBLY GCF41-61 REF# QTY. PART NO. DESCRIPTION 96612421 Bolt TE M14 x 040 UNI 5739 8.8 ZN 11003001 Ext. Sh. DA170 11003002 Ext. Sh. DA240 15003018 Ext. Sh. DA270 15003019 Ext. Sh. DA320 15003020 Ext. Sh. DA370 15003021 Ext.
- Page 23 GCF DRIVE ASSEMBLY GCF69-79 REF# QTY. PART NO. DESCRIPTION 48030942 Gearbox Box TL 311 (9.311.784.00) RL AP R2 48030943 Gearbox Box TL 311 (9.311.785.00) RL R=1:2 13003012 Pulley 4SPB 160 13003006 Taper Lock Viblock VK156 45 x 80 15003054 Taper Lock Viblock VK156 40 x 80 Std. 48030761 Belt BX49 13003005...
- Page 24 GCF DRIVE ASSEMBLY GCF69-79 REF# QTY. PART NO. DESCRIPTION 97495134 Washer ELSP ASA B-27 14.2 x 24.1 x 3 N 13003003 Plate F.Gearbox 13003467 Plate 96610121 Bolt TE M12 x 040 UNI 5739 8.8 ZN 96979971 Nut M12-6S UNI 5589 BASSO H=07 13003206 CPL.
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Page 25: Gcf41-61 Gearbox Assembly
GCF GEARBOX ASSEMBLY GCF41-61 REF# QTY. PART NO. DESCRIPTION 48030292 Plug 48030615 Spl. Shaft F.W. 1" 3/8 Z6 (0.311.3201.00) 10503016 Oil Seal 35 x 80 x 10 96607627 Bolt TE M10 x 025 UNI 5739 8.8 Black 96874776 El. Ring F.Holes 80 x 2.5 48030984 Spacer 35.3 x 48 x 1 (0.259.7510.00) -
Page 26: Gcf69-79 Gearbox Assembly
GCF GEARBOX ASSEMBLY GCF69-79 REF# QTY. PART NO. DESCRIPTION 48030615 SPL. Shaft F.W. 1" 3/8 Z6 (0.311.3201.00) 48030811 Oil Seal 40 x 80 x 12 (8.7.1.00748) 48030246 Cap Ext. Hex. 3/8 NPT (8.6.5.00006) 96607627 Bolt TE M10 x 025 UNI 5739 8.8 Black 96874776 El. -
Page 27: Gcf41-61 Pto Shaft (Bondioli & Pavesi)
GCF41-61 PTO SHAFT Bondioli & Pavesi REF# QTY. PART NO. DESCRIPTION 572040351 RS Yoke 1-3/8 6 Spline 41204 #4 Cross Kit 204046851 Outer Tube Yoke 341038000 Roll Pin O.T. 225120860 Outer Drive Tube 860 mm 225100860 Inner Drive Tube 860 mm... -
Page 28: Gcf69-79 Pto Shaft (Bondioli & Pavesi)
GCF69-79 PTO SHAFT Bondioli & Pavesi REF# QTY. PART NO. DESCRIPTION 572060351 RS Yoke 1-3/8 6 Spline 41206 #6 Cross Kit 204066851 Outer Tube Yoke 341042000 Roll Pin O.T. 225690860 Outer Drive Tube 860 mm 225110860 Inner Drive Tube 860 mm 204066852 Inner Tube Yoke 341043000... -
Page 29: Gcf41-61 Pto Shaft (Weasler)
GCF41-61 PTO SHAFT Weasler REF# QTY. PART NO. DESCRIPTION 400.421638 Yoke Auto Lock 201-8474 Cross and Bearing Kit 410.400236 Yoke Inner Tube 795.0865 Spring Pin 8 x 65 710.364 Inner Tube 710.433 Outer Tube 410.400243 Yoke Outer Tube 961-2543 Bearing Kit... -
Page 30: Gcf69-79 Pto Shaft (Weasler)
GCF69-79 PTO SHAFT Weasler REF# QTY. PART NO. DESCRIPTION 110-8606 Yoke Auto Lock 201-8692 Cross and Bearing Kit 410.600245 Yoke Inner Tube 795.1080 Spring Pin 10 x 80 710.454 Inner Tube 710.544 Outer Tube 410.600254 Yoke Outer Tube 961-3567 Bearing Kit 902-3560 Shield Kit 13006500... -
Page 31: Limited Warranty
Our obligation shall be limited to repairing or replacement of any part, provided that such part is returned within thirty (30) days from date of failure to Gearmore through the dealer from whom the purchase was made, transportation charges prepaid.