Specialized Haul ST Assembly Manual
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Specialized Haul ST Assembly Manual

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  • Page 1 Assembly Guide...
  • Page 2 Hey, we’re glad you’re here! We care about your fun and safety, so stick with us through this wordy document. We’ll have a good time.
  • Page 4 You ready?
  • Page 5 This brief assembly guide contains important information. Please read carefully and store in a safe place. This Assembly Guide shows you how to build your Globe HAUL ST bicycle from out of the box. If you’re unsure of the correct setup of your bicycle, contact Globe Rider Care or visit an Authorized Globe Retailer.
  • Page 6 Symbols When reading this assembly guide, you will note various important symbols and warnings, which are explained below: WARNING! The combination of this symbol and word indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Many of the Warnings say “you may lose control and fall.” Because any fall can result in serious injury or even death, we do not always repeat the warning of possible injury or death.
  • Page 7 Scan the QR code for next steps. You will need the bike’s serial number, which is located on the underside of the bottom of your bike. SPECIALIZED BICYCLE COMPONENTS | 15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229 0000186659_UM_R2 08/22 We may occasionally issue updates and addendum to this document.
  • Page 8 HERE COMES THE NEIGHBORHOOD GLOBE FUNZINE NO. 1 Globe Rider Care US Rider Care: 1-877-808-8154...
  • Page 9 Globe Video Guide Supplied Parts & Tools PART DESCRIPTION WHERE USED Scan this QR code for awesome video content on how to setup your Globe Haul ST. Out the box assembly Assembly Guide & Manuals User Manual Specific globe information...
  • Page 10 Torque Wrench Torque wrench parts It is important to properly use a torque wrench during assembly to make sure all bolts are tightened to specification. The small torque wrench provided with your bicycle has a range of 3-10 Nm and the large torque wrench has a range of 10-20 Applicable torque specifications can be found in the user manual section of this document or printed on the part near the bolt you are torquing.
  • Page 11 Using the torque wrench Large 10/20Nm Large Insert the torque wrench into the bolt head (A) and turn the lever To use the torque wrench, determine which hex bit is needed arm clockwise until you feel resistance and the lever arm starts and insert it into the socket of the torque wrench (A).
  • Page 12 Let’s Assemble Your Bike!
  • Page 13 Step 1: Unpack the box Step 2: Remove the small parts box Set the box upright in an open space. The small parts box is located on the top of the rear internal packaging tower. Rotate the plastic locks (A) clockwise and remove them to Remove the small parts box.
  • Page 14 Step 3: Install the quill stem Step 4: Unlock the tabs and remove the front tower cap and the Remove the center packaging brace and the packing block handlebar cap from the front tower. from the center tower to access the stem assembly and the wrench.
  • Page 15 Step 5: Step 6: Remove the quill stem from the center tower. Slide the quill stem shaft into the head tube to the desired height with the stem faceplate facing the front of the bicycle. Use the supplied large torque wrench and 6 mm hex bit to loosen the quill bolt at the top of the stem.
  • Page 16 Step 7: Step 8: Assemble the handlebar Large 10/20Nm Using the supplied large torque wrench and 6 mm hex bit, torque Remove the packing block from the center tower. the quill bolt at the top of the stem to 20 Nm / 177 in-lbf.
  • Page 17 Step 9: Step 10: Remove the handlebar from the front tower (A) and slide the Using the supplied small torque wrench and 6 mm hex bit, handlebar out of the center tower (B). loosen and remove the faceplate bolts and washers from the stem.
  • Page 18 Step 11: Step 12: Place the handlebar against the stem with the brake levers Align the handlebar in the stem by positioning the lines on facing the front of the bike, then place the stem faceplate over the handlebar evenly on each side of the stem, then align the the handlebar with the faceplate holes and stem holes aligned.
  • Page 19 Step 13: Step 14: Unpack the bike Large 10/20Nm Using the supplied large torque wrench and 6 mm hex bit, Remove the center tower. tighten each faceplate bolt approximately half a turn at a time in an alternating (cross) pattern until all the bolts are torqued to 10 Nm / 89 in-lbf.
  • Page 20 Step 15: Step 16: Unlock the tab on the short side of the front tower (A), then slide Unlock the tabs (A) and remove the small parts box tray (B) and the tower (B) and the wheel brace (C) outward and away. spacer box (C) from the rear tower.
  • Page 21 Step 17: Step 18: Unlock the tabs (A) and remove the lower rear tower inserts While holding the rear packaging tower, roll the bicycle forward from the rear tower. out of the base packaging.
  • Page 23 You still with us? You’re doing great!
  • Page 24 Using the kickstand Using your foot, lower the kickstand until it touches the ground (A). Using the handlebar, roll the bicycle backward (B) so the kickstand rotates under the bicycle and supports the frame with the front wheel resting on the ground (C). To release the kickstand, roll the bicycle forward using the handlebar so the kickstand rotates back under the bicycle and returns to the up position.
  • Page 25 Install the pedals The pedals supplied with your bicycle have red and blue stickers adhered to them. These stickers correspond to matching colored stickers on the crank. The pedals also have “L” and “R” markings Left Right embossed on the pedal indicating the left or right pedal. CAUTION: Make sure to install the pedals correctly.
  • Page 26 Step 1: Step 2: Match and insert the left pedal with the left crank (blue sticker) Insert the right pedal into the right crank’s threaded hole and and the right pedal with the right crank (red sticker). rotate the pedal (clockwise) until some tension is felt. The pedals are pre-greased.
  • Page 27 Step 3: you’re almost there! Using the flat wrench, tighten (clockwise) the pedal in place. When at the correct tension, the tool leaves a noticeable impression in the palm of your hand. Repeat these steps for the left pedal in the left crank (blue sticker) rotating and tightening the pedal counterclockwise.
  • Page 28 Install the reflectors and bell Pump the tires The tires must be inflated and periodically checked and re- inflated using a pump with an accurate pressure gauge. Pump the tires up to your desired pressure. Refer to the tire’s sidewall for the pressure range. Check your wheel manual or decal on the rim itself to see if your wheels have a maximum pressure limit.
  • Page 29 Adjust the saddle height Powering on the first time Your Globe bicycle is fitted with an upper and lower seatpost. The upper seatpost is fitted with a quick release clamp and should be the first of the two to be adjusted. If you’ve raised the upper seatpost to the maximum and still need a higher seat height, you can adjust the lower seatpost.
  • Page 30 Safety Check Nuts, bolts, screws, and other fasteners: Ensure the seatpost, stem, and handlebar are properly tightened. You can check the tightness of the handlebar, stem, and seatpost by securing the bicycle between your legs and trying to twist, push, and pull the handlebar and saddle.
  • Page 31 Thanks for sticking with us! The following is a more in-depth user manual for you to get to know your bike even better. Take a look!
  • Page 32 User Manual...

  • Page 33: Table Of Contents

    CONTENTS 6.2. Controller interface........... .19 6.3.
  • Page 34 Congratulations on the purchase of your new Globe bike! Before we get you set up for your first ride, a few words about electric bikes. As the name suggests, and unlike regular bicycles, Globe electric bikes have very sophisticated and carefully engineered high-precision electrical components, including a built-in custom motor drive unit, a high-performance battery integrated into the frame, sensors, one or more display units, and wiring throughout to make sure everything is connected.

  • Page 35: User Manual Introduction

    User Manual Introduction When reading this user manual, you will note various important symbols and warnings, which are explained below: THIS USER MANUAL CONTAINS IMPORTANT INFORMATION. PLEASE WARNING! The combination of this symbol and word READ CAREFULLY AND STORE IN A SAFE PLACE. indicates a potentially hazardous situation that, if not This manual was drafted in the English language (Original avoided, could result in serious injury or death.
  • Page 36 2.3. Speed modification and manipulation talk to your Authorized Specialized Retailer about wider tires Modifying or manipulating your electric bicycles speed limit may Information on the various conditions can be found in the change the classification of your electric bicycle, which depending Globe Owner’s Manual.
  • Page 37 If you stop pedaling, the motor stops providing any assistance. 88 / 40 18 / 8 Your Globe bicycle can also be ridden like a regular bicycle without HAUL ST 44 / 20 419 / 190 (Incl pannier) (per side) motor assistance by switching the display to 0 (OFF).
  • Page 38 tires to roll inefficiently. Practice riding your Pedelec in an open space clear of traffic, Do not expose your bicycle to prolonged excessive heat. obstructions, and obstacles to familiarize yourself with the Only carry the cargo you need. More weight will drain the battery faster. handling of your Pedelec.
  • Page 39 Battery: Ensure the battery is fully charged and secured in the 3.3. Motor support activation battery holder with the charge port cover securely closed and As mentioned in this manual, with the system powered up, the the key removed from the lock. motor support will activate as soon as the cranks are rotated and HMI display: Make sure you are familiar with the display and how torque is detected.
  • Page 40 3.4. Riding with kids Before riding with kids on your bicycle, please inform yourself of all applicable legal requirements and There are many different setups that allow you to ride with kids. regulations in your country and state. There may be Please look at the Riding Safely section in the Globe Owner’s Manual restrictions on riding your bicycle with certain or any regarding general information and instructions on child carriers or...

  • Page 42: Globe Components

    Globe Components...
  • Page 43 Removable battery Top tube Rear hub motor Rear wheel bolt Down tube Cassette Removable battery Seat tube Derailleur hanger Battery lock Head tube Rear derailleur Battery Chainstay Chain Battery holder Seatstay Chainring Charging socket Fork Chainring guard Battery removal strap Saddle Crank arm Cockpit...

  • Page 44: General Information About Your Globe

    General Notes About Assembly 5.1. Front and rear lights This user manual is not intended as a comprehensive use, service, repair, or maintenance guide. Please see your Authorized Globe Retailer for all service, repairs, or maintenance. Your Authorized Globe Retailer may also be able to refer you to classes, clinics, or books on bicycle use, service, repair, and maintenance.

  • Page 45: Structural Weight Limits

    5.2. Handlebar adjustment The handlebar height can be adjusted by loosening the quill stem bolt and raising or lowering the quill stem to the desired height. Handlebar height Using the supplied large torque wrench and 6 mm hex bit, loosen the quill bolt in the top of the stem (A).

  • Page 46: Before Riding

    Handlebar angle Using the large torque wrench and 6 mm hex bit, loosen the faceplate bolts on the stem (A). Rotate the handlebar to the desired angle (B). In an alternating (cross) pattern, use the large torque wrench and a 6 mm hex bit to tighten each faceplate bolt approximately half a turn, then repeat the cross pattern to torque all the bolts to 10 Nm / 89 in-lbf.

  • Page 47: Motor Support Activation

    Seatpost Min/Max insertion To prevent damage to the frame, seatpost, and lower seatpost, it’s important to have a minimum amount of insertion in the frame seat tube. This insertion must meet the following requirements: Minimum insertion (A) The upper seatpost is permanently assembled to the lower seatpost and cannot be removed.

  • Page 48: Riding With Kids

    Upper seatpost height adjustment Lower seatpost height adjustment If the adjustment of the upper seatpost results in insufficient saddle height, you can adjust the height of the saddle with the lower seatpost. Small 3/10 Nm Using a 4 mm hex key, loosen (counter-clockwise) the lower seatpost collar bolt (A).

  • Page 49: Saddle Rail Clamp

    5.4. Saddle rail clamp Assemble the saddle Assemble the base clamp (A) and top clamp (B) onto the seatpost head (C). Insert the front (D) and rear (E) bolts through the holes in seatpost head (F) and into the barrel nuts (G), two turns. Lift up the top clamp and Insert the saddle rails (H) into the channels of the rail clamp.

  • Page 50: Front Wheel

    5.5. Front wheel Wheel Removal Using the 15 mm socket wrench, loosen (counter-clockwise) the two wheel nuts on either side of the fork dropouts. Remove the wheel nut (A) and safety washers (B) from the axle. Lift the front end of the bicycle upward to remove the wheel from the dropouts.

  • Page 51: Rear Wheel

    5.6. Rear wheel Wheel Removal The rear tire must be deflated before removal and installation. The tires must be reinflated using a pump with an accurate pressure gauge. Place the bicycle on the kickstand with the rear wheel elevated above the ground. Shift the bicycle onto the highest gear (small cog) using the handlebar shifter.
  • Page 52 Wheel Replacement The rear tire must be deflated before removal and installation. Then the tires must be reinflated using a pump with an accurate pressure gauge. Shift the bicycle onto the highest gear (small cog) using the handlebar shifter. See the System Interface section of this user manual.

  • Page 53: Hmi Display

    5.7. HMI display 5.8. Light switch Assemble the display Assemble the switch Using a 2.5 mm hex key, loosen and remove the screw from the Slide the light switch onto the right side of the handlebar (A). HMI display clamp. Align the switch to the desired angle and comfort (B), and Place the clamp over the handlebar (A) and re-insert the bolt tighten the bolt (C) using the small torque wrench and T8 Torx...

  • Page 54: Shift Lever

    5.9. Shift lever 5.10 . Brake lever Assemble the lever Assemble the lever Small Small 3/10 Nm 3/10 Nm Using a 4 mm hex key, loosen the screw on the shift lever clamp Using a 5 mm hex key, loosen the screw on the brake lever clamp (A).

  • Page 55: Derailleur Hanger

    Adjust the lever 5.11 . Derailleur hanger Small 3/10 Nm The reach on the brake levers can be adjusted if it is difficult to The derailleur hanger is a replaceable part that connects the rear squeeze them. derailleur to the bicycle frame and is mounted directly at the rear dropout.

  • Page 56: Rear Rack Accessory Mounts

    5.12 . Rear rack accessory mounts 5.13 . Accessory mounts Rear rack MIK mounting system The top plate of the rear rack offers the unique MIK HD mounting profile that allows for easy fitment of a wide variety of accessories such as bags, baskets, and child seats fitted with the MIK or MIK HD interface.

  • Page 57: Threaded Headset

    Your Globe bicycle has multiple opportunities to add accessories. 5.14 . Threaded headset MOUNTING POINT ACCESSORY OPTIONS Head tube side mounts** Water bottle, bicycle lock, pump Head tube front mounts* Globe front rack Rear mounts Water bottle, bicycle lock, pump Globe pannier adapter*, water bottle, bicycle lock, Fork mounts pump...

  • Page 58: System Interface

    System Interface HMI display (A) All Globe models are equipped with a handlebar HMI display. The controller powers on the system and provides information on the The functionality of the system interface as summarized display. in this manual is current as of the date this manual was written and is subject to change.

  • Page 59: Controller Interface

    6.2. Controller interface HMI display buttons ACTION DESCRIPTION SHORT PRESS LONG PRESS (HOLD) UP button Increases motor assist level Headlight ON/OFF Change between: FUNCTION ODO - Odometer (total distance) Power ON/OFF button  DIST - Distance (trip distance) RNG - Range (trip distance remaining) DOWN button Decreases motor assist level (HOLD) Walk assist mode...

  • Page 60: Starting The System On The Hmi Display

    6.3. Starting the system on the HMI display 6.4. Changing support modes The Globe motor offers six assist modes indicated by numbers 0-5 To start the system, press and hold the FUNCTION button on the shown on the top right of the HMI display (A). HMI display until the display turns on.

  • Page 61: Changing Distance Modes

    6.5. Changing distance modes 6.6. Changing light modes ODOMETER BRIGHT SUPER BRIGHT TRIP DISTANCE FLASH RANGE PULSE DAYTIME FLASH The HMI display shows three distance fields, that are toggled on the The front light turns on automatically when the bicycle is controller by short-pressing the FUNCTION button.

  • Page 62: Changing Gears

    6.7. Changing gears 6.8. Error messages The Globe HMI Display has a built-in diagnostic system to check and identify the system’s functionality automatically. If the system detects an error, it shows on the display. In some cases, the error message can be dismissed by pushing the function button on the HMI display.

  • Page 63: Battery And Charger

    Battery And Charger your battery plugged in or let it charge overnight. Immediately disconnect the battery from the charger when you encounter a As previously mentioned, your bicycle includes a powerful high- problem during the charging process, e.g., if the charger or battery performance Lithium-ion battery assembled to the bicycle frame.

  • Page 64: Battery Damage

    7.2. Battery damage 7.3. Charging the battery Always keep in mind that when sufficiently charged, your battery Before charging the battery, make sure it is turned off. The Globe has enough energy stored inside to cause a fire. Charging, using, battery can be charged with the battery installed in or removed handling, or transporting a damaged battery may seriously injure from the bicycle.
  • Page 65 Plug the charger’s plug into an outlet using the appropriate plug During the charging process, the diode (C) on the charger glows solid red (1). When the battery is fully charged, the diode on the for the country’s standards. Do not plug the charger into an charger turns solid green (2).

  • Page 66: Hmi Display Charge Level

    7.4. HMI display charge level When charging is complete (A), disconnect the charging plug The charge level of the battery is shown during your ride on the from the battery charging socket (B) and unplug the charger HMI display (A). from the outlet.

  • Page 67: Removing & Installing The Battery

    7.5. Removing & installing the battery RE-INSTALL THE BATTERY REMOVE THE BATTERY Slide the base of the battery into the battery mount base aligning the front edge of the battery with the mount (A). Power off the bicycle on the HMI display (A). Rotate the battery slowly into the frame until you hear it click into Open the lock cover (B) and use the key to unlock the battery place, then lock the battery latch and remove the key (B).

  • Page 68: Cleaning

    7.6. Cleaning 7.7. Storage Always turn the battery off and remove the charger from the WARNING! When the battery is not in use for an extended charge port and wall socket before cleaning the battery or period of time, store your battery separately from your bicycle.

  • Page 69: Disposal

    7.9. Disposal 7.11 . Battery technical data Batteries, chargers, and electronic devices must not be DESCRIPTION UNIT SPECIFICATION disposed of in your household trash! They must be disposed of in an environmentally friendly manner in accordance SBC-GB02 with the applicable regulations in your country or state. 46.8 Operating voltage Ask your Authorized Globe Retailer for information and any...

  • Page 70: Charger Technical Data

    Specifications 8.1. General specifications The specifications as summarized in this manual is current Never attempt to disassemble or modify. Must be recycled or disposed of properly. as of the date this manual was written and is subject to Do not dispose of in fire or short circuit. change.

  • Page 71: Bolt Size / Tools / Torque Specifications

    Bolt size / tools / torque specifications Fender mounting bolts rear 8 mm socket wrench (fender to seat tube) The following is a summary of all Haul ST torque specifications. Fender mounting bolts rear 4 mm hex (fender rear light bar mount)

  • Page 72: Recommended Tire Pressure

    WARNING! Never inflate a tire beyond the maximum WARNING! Correct tightening force on fasteners (nuts, bolts, screws) on your bicycle is important for your safety. pressure marked on the tire’s sidewall or the maximum pressure limit specified by the wheel manufacturer, If too little force is applied, the fastener may not hold securely.

  • Page 73: General Notes About Maintenance

    General Notes About Maintenance Drivetrain and brake components are especially subject to wear. Periodically have your Authorized Globe Retailer inspect your If you’re unsure of the correct regular maintenance, troubleshooting, bicycle and components for wear. repair, and parts replacement of your bicycle, contact Globe Rider Exposure to harsh elements, especially salty air (such as riding Care or visit an Authorized Globe Retailer.

  • Page 74: Replacement Parts And Accessories

    While registration is not required to take advantage of this Warranty, it will allow Specialized to provide you WARNING! Always turn off the battery when not in use with better service in the future. and/or when working on the bicycle.
  • Page 75 Roval-branded wheels with and for how long? Specialized within ninety (90) days from the date of original retail If you are the original retail purchaser, the following applies: purchase, Specialized will warrant the wheels for as long as the original retail purchaser owns the product.
  • Page 76 Helmet straps Sprockets before the replacement is provided unless otherwise agreed to Mouth port & hydration by Specialized in writing. You will not be charged for shipping the Bearings Stripped threads/bolts accessories Product to Specialized or receiving any replacement product, or for...
  • Page 77 How do I start the Warranty process? The first step is to visit your nearest Authorized Specialized Retailer. Your retailer will inspect the Product and contact Specialized for next steps. Contact information for your nearest Authorized www.specialized.com. Specialized Retailer can be found on...

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