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Diamond PSB-41M/2V Instruction Manual

Spiral mixer
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06/2022
Mod: PSB-41M/2V
Production code: SP401

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Summary of Contents for Diamond PSB-41M/2V

  • Page 1 06/2022 Mod: PSB-41M/2V Production code: SP401...
  • Page 2 Instruction Manual PSB-41M/2V (SP401) PSB-61M/2V (SP601) SPIRAL MIXER Edition 1/07/2015 Revision 10/10/2016...

  • Page 3: Table Of Contents

    INDEX 0.0 Preface ................................4 1.0 Manual purpose and use ..........................4 1.1 EC data marking ..............................4 2.0 Warnings, description and security criteria....................... 5 2.1 Warnings ................................5 2.1 Machine general description ..........................5 2.1.1 Work environment ............................5 2.1.2 Disposal ................................
  • Page 4 4.5 Processing cycles description, manual and automatic ................... 12 4.5.1 Machine charging ............................13 4.5.2 Processing cycle execution ........................... 13 4.5.2.1 Manual mode cycle ........................... 13 4.5.2.2 Automatic mode cycle ..........................14 4.5.3 Machine discharge ............................14 5.0 Maintenance ..............................14 5.1 Ordinary maintenance .............................

  • Page 5: Preface

    0.0 Preface 1.0 Manual purpose and use The information contained in the manual is addressed to: personnel responsible of the machine repair and maintenance personnel responsible of the machine installation personnel responsible of the machine use personnel responsible of the machine dismantling The user must keep the manual, avoiding to damage it and making it easily accessible and searchable.

  • Page 6: Warnings, Description And Security Criteria

    2.0 Warnings, description and security criteria 2.1 Warnings The machine efficiency conditions keeping depends on the correct use and maintenance respect as described in this manual. The manufacturer request that: - Every argument treated in the manual must be read and clearly understood before using the machine. - The machine must not be tampered, altered or modified even partially, in particular safeguards can’t be removed.

  • Page 7: Unacceptable Conditions Of Use

    No component of the machine is classified as a toxic or harmful product. 3.0 Unacceptable conditions of use It is forbidden to use the machine in the following conditions: Bigger loads than allowed. Security system tampering. Using equipment not supplied with the machine, not suitable for food contact or which can damage the bowl surface.

  • Page 8: Use Of The Machine

    The operator must know the deployed functions available on the control panel, the installed safety systems and must verify regularly their efficiency. He must know all possible work cycles and the quantities of product to be used. He must also clean the machine everyday. The maintenance technician (see chapter 5), must verify the control panel commands functionality, the safety systems and he must check the driving belts condition.
  • Page 9 The machine weight is decentralised so the forklifts are positioned as shown in Figures 1 and 2. To handle the packaging refer to the precautions indicated on the sheet placed outside of the packaging and in Figure 1, Pos. 5 (Pos. = Position). Fig.

  • Page 10: Installation And Commissioning

    4.3 Installation and commissioning Preparatory stages for the machine installation and commissioning: Identify an area suitable for food-processing that is completely accessible for cleaning in which collocate the machine. It is not necessary to provide floor anchors but the floor must be well leveled because SP401,601 and SP801 models do not have leveling feet, whereas the SP801 Gold model comes with frontal legs.

  • Page 11: Correct Functioning Control

    Emergency STOP button Light-signalling connection to the main START button Timer switch ON/OFF Timer STOP button Fig.4: Control panel Europe type Emergency STOP button Light-signalling connection to the main START button Timer switch ON/OFF Timer STOP button Reset Button Fig.5: Control panel Brazil type 4.3.2 Correct functioning control The machine works correctly if: a) The bowl rotation direction is counterclockwise, so in the same direction of the arrow on the bowl side,...

  • Page 12: Automatic Mode Stop

    a) select 1 or 2 speed by turning the left or right knob of Timer Pos.7 counterclockwise until the indicator light marked "M" lights up and the other speed is excluded by rotating the remaining Timer knob counterclockwise until the spy is marked with the letter "E" b) the Pos.7 figs.4/5 Timer is excluded by turning Pos.6 selector to "OFF", in this case only 1 speed is available.

  • Page 13: Safety Stop Brazil Model

    In this case, resuming the machining process is done by resetting the Pos.3 fig.4 Stop/Emergency button and pressing Start, Pos. 5 fig.4, after resetting the machining times as the timer is reset. 4.4.3.2 Security stop Brazil model The machine behaves in the same way during stopping and resuming both if it is blocked by lifting the bowl protection, Pos.4 fig.3, and if the Red Stop/Emergency button is partially switched on Pos.3 figg.4/5.

  • Page 14: Machine Charging

    Turn off the machine using the switch, Pos.3 figg.3/6 . To lift the mobile protection, Pos.4 fig.3/6. To put the ingredients into the bowl. Only ingredients for bread and pastry production and are allowed. Verify that the quantity does not exceed the limits set in Table 4.1 for the machine model in question.

  • Page 15: Automatic Mode Cycle

    The processing time is determined by manually stopping the machine by means of the Stop or Stop/Emergency button. In this case, stop mode is not important because before the final step of removing the dough from the bowl it is still necessary to bring the switch in line Pos.3 fig.3 to OFF and wait for the complete shutdown of the tool and the bowl.

  • Page 16: Command Functioning And Safety Systems Control

    5.1.2 Command functioning and safety systems control The commands functionalities illustrated in the Fig.3/4/5 are described in the following section. Line switch, Pos. 3, its function is to isolate the machine from the power supply, when it is on OFF no functions are available and in particular the network presence light, Pos.4, is off.

  • Page 17: Belt Tension Control

    The machine safety systems consist mainly of the Pos.4 mobile protection, the engine brake and the safety module on the Brazil model. The mobile protection prevent the access to the bowl while the machine is processing. If it is lifted up while the machine is processing it stops, in particular the motor is locked by an impulse contrary to the direction of rotation which stops it in less than 3s.

  • Page 18: Spiral Transmission Maintenance Sp801 Gold Model

    If the spiral driving belts are worn, they must be replaced by removing the bowl double drive belts as indicated below, see figg.7/8: a) Removing bowl double drive belts Pos.1 : Loosen the screw Pos. 3 and Self Locking Nut Pos.10. Loosen the Pos.1 straps by unscrewing the Pos.
  • Page 19 If the spiral driving belts Pos.2, are loosen proceed as follows: a) Loose the belts, Pos.1: - Loose the nuts, Pos.10. - Loose the belts, Pos.1 acting on nut and screw, Pos.61 / 62. b) Restore correct belts tension. Pos. unscrew nuts Pos.

  • Page 20: Bowl Transmission Maintenance Sp401,Sp601,Sp801 Models

    5.1.3.2 Bowl driving belts 5.1.3.2.1 Bowl transmission maintenance SP401,SP601,SP801 models. For the bowl driving belts maintenance see figure 7,8,11,12. To verify the bowl transmission is necessary to remove the Pos.8 head carter, and the Pos.13 carter. Fig.12: Basement side bowl transmission details. Fig.11: Driving belts.

  • Page 21: Adjustable Holders Greasing

    The inspection and control of bowl transmission require both the head carter removal Pos.8, the Pos.13 carter. Fig.13: Bowl driving belts. Fig.14: Bowl driving belt detail. If the driving belts Pos.1 are loosen proceed as follows: loosen the nuts Pos. 10, fig.8, unlock the nut Pos.

  • Page 22: Adjustable Holders For Sp801 Gold Model

    respectively, by disassembling the head carter, Pos.8 fig.7 and the basement belts inspection carter, Pos.13. fig.9. Fig.15: Adjustable holder. 5.1.4.1 Adjustable holders for SP801 Gold model The bowl drive shaft auto-aligned supports of figg.8/10/16 require greasing every 4 months, with normal lithium grease.

  • Page 23: Programmed Maintenance

    5.2 Overtime maintenance The specific maintenance operations are not recurring events, so they are not planned. Those operations can be preventive or due to malfunctions and/or breaks. Preventive measures are recommended in the case of certain mechanical parts starting to produce abnormal noises or vibrations that can result in malfunctions or failures and compromise the functionality of other parts of the machine.

  • Page 24: Bowl Holder Bearings Sp401, Sp601, Sp801 Models

    a) Tool removal Pos.21, by untighten the screws Pos.22. b) Carter removal Pos.20 untighten the screws Pos.28. c) Head carter removal Pos.8 untighten the screws Pos.9. d) Belts removal: - as illustrated in §5.1.3.1.1 for SP401,SP601,SP801 models and - as illustrated in §5.1.3.1.2 SP801-Gold model. e) Pulley removal untighten the screw Pos.24.
  • Page 25 Fig.18 Basement compartment Fig.19 Detail. Remove the belts Pos.15 fig.18, as indicated in §5.1.3.2.1 for the SP401, SP601, SP801 models and in §5.1.3.2.2 for the SP801-Gold model, remove the Pos.34 pulley, releasing the coupling Pos.35 figg.19 / 20. To unlock the coupling untighten the "V"...

  • Page 26: Attachments

    6.0 Attachments The annexes below refer to the constituent groups of the structural and mechanical parts of the machine and the electrical diagrams. 6.1 Main groupsets The component lists attached to the drawing refer to the SP401, SP601, SP801, and SP801 Gold models...
  • Page 28 Components list of SP401, SP601, SP801 models SP401/601/801 Common elements STOCK ITEM QTY NUMBER DESCRIPTION 07114030 Vite inox M14X30 Testa Cil. 07014030 Vite inox M14X30 Testa Esag. SPX40005 Albero spirale SP401-601-801 C32102RS Cuscinetto 3210-2RS 10506010 Vite M6x10 SP060008 Scodellino supporto spirale SP060009 Supporto spirale C62102RS...
  • Page 29 SPX40049 Flangia fissaggio finecorsa 07212020 Vite inox M12X20 SP060014 Puleggia vasca SPZ D387/4 (cal.40X65) 02612020 Vite M12X20 C062092RS Cuscinetto 6209-2RS 03210020 Vite M8X20 SP060056 Supporto vasca SP060057 Anello di tenuta 65X100X10-A SP060058 Flangia alloggiamento paraolio s/vasca 08706000 Rondella inox per M6 C62112RS Cuscinetto 6211-2RS SP060063...
  • Page 30 SPX40124 Staffa supporto rullo vasca Dx IM060133 Alberino supporto rullo vasca 05804000 Rosetta 4.3X8X0.8 05806000 Rondella Per M6 C62022RS Cuscinetto 6202-2RS SPX60133 Rondella in nylon d.36 foro 28 ESX16134 Pulsante stop SPX40135 Rondella 8.5X45X4 CH080740 Linguetta parallela 8X7X50 02608020 Vite M8X20 CH080790 Linguetta 8X7X90 SP000169...
  • Page 31 XPZ01962 Cinghia SPZX 1962 XPZ01202 Cinghia SPZX 1202 SP040066 Vasca SP040069 Protezione vasca inox SP040078 Griglia inox protezione vasca SP401 SPX401002B Impianto elettrico per SP401 Tipo Brasile V. 230/50-60/3 SP040106 Telaio SP401 SP040110 Lamiera inox di rivestimento testata SP040111 Carter Basamento SP000169 Pulsante Start SP000170...
  • Page 32 XPZ01187 Cinghia SPZX 1187 SP160066 Vasca SP160069 Protezione vasca inox SP160078 Griglia inox protezione vasca SP601 SPX401002B Impianto elettrico per SP401 Tipo Brasile V. 230/50-60/3 SP160106 Telaio SP601 SP040110 Lamiera inox di rivestimento testata SP160111 Carter Basamento SP000169 Pulsante Start SP000170 Spia luminosa SP000171...
  • Page 33 SP180066 Vasca SP180069 Protezione vasca inox SP180078 Griglia inox protezione vasca SP801 SP1801002B Impianto elettrico per SP801 Tipo Brasile V. 230/50-60/3 SP180106 Telaio SP801 SP180110 Lamiera inox di rivestimento testata SP180111 Carter Basamento SP000169 Pulsante Start SP000170 Spia luminosa SP000171 Selettore timer ON/OFF SPX40172 Pulsante reset...
  • Page 35 Components list of SP801 Gold model SP801 Gold ITEM QTY STOCK NUMBER DESCRIPTION SPX80001 Spirale SP80-100 07116X40 Vite testa cilindrica M16X40 INOX A4 80 SPX80003 Piantone SP80-100 07014045 Vite M14X45 INOX A2 70 SP080005 Albero supporto spirale SP80 Gold C32112RS Cuscinetto 32112RS 14 07204010 Vite M4X10 inox...
  • Page 36 C60122RS Cuscinetto 6012-2RS C5121400 Cuscinetto reggispinta 51214 SPX80056 Supporto vasca SPX80057 Anello di tenuta 80-100-10 SPX80058 Flangia di supporto anello di tenuta 08708000 Rondella 8X16X1 inox SPX80060 Bussola distanziale supporto vasca C32122RS Cuscinetto 3212 2RS 02408030 Vite M8X30 SPX80063 Albero-flangiato per supporto vasca SPX60064 Spessore inox SPX80065...
  • Page 37 IMX60104 Piede livellamento SPX80114 Ruota posteriore SPX80115 Mozzo ruota posteriore SPX60117 Rullo fermo griglia 25X50 07108050 Vite con esagono incassato M8X50 inox 051D2000 Anello seeger 20-UNI-7435 SPX80121 Rullo vasca 82X70 SPX80123 Supporto rullo vasca Sinistro SP80/100/250 SPX80124 Supporto rullo vasca destro SP80/100/250 SPX80125 Alberino supporto rullo vasca 05806000...
  • Page 38 SP801-Gold Brazile Model M2132001K MEC132 B14 KW 5.2/3.5-4/8 poli SPX80072 Pannello quadro comandi serigrafato SP 801-Gold (Tipo Brasile) SP2801002B Impianto Elettrico SP801-Gold (Tipo Brasile) V. 230/50-60/3 ESX16134 Pulsante stop SP000169 Pulsante Start SP000170 Spia luminosa SP000171 Selettore timer on/off SPX40172 Pulsante reset SP000174 Stop/emergenza a fungo rosso...
  • Page 39 WIRING DIAGRAM EUROPE MODEL...

This manual is also suitable for:

Psb-61m/2vSp401Sp601Sp801Sp801 gold

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