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Diamond HBM-40/V Instruction Manual For Use And Maintenance

Planetary mixer
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11/2008
Mod: HBM-40/V
Production code: ZZZTK40A3853C

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Summary of Contents for Diamond HBM-40/V

  • Page 1 11/2008 Mod: HBM-40/V Production code: ZZZTK40A3853C...
  • Page 2 INSTRUCTION MANUAL FOR USE AND MAINTENANCE PLANETARY MIXER MODEL C-LINE 40 – 60 04.11.2008...

  • Page 3: Table Of Contents

    Planetary mixer TEKNO 40 - 60 INDEX PER TOPIC Page Introduction, general warnings and warranty rules Machine identification data Technical specifications Application SECTION A Machine description 9-10 Wiring diagrams and machine controls 11-16 Preventive measures against health and safety hazards 17-24 Safety signs - symbols 25-26...
  • Page 4 Planetary mixer TEKNO 40 - 60 ALPHABETICAL INDEX Page Application Assembly drawings 47-50 Control panel symbols Decommissioning - scrapping Emergency situations Extraordinary maintenance and checks Food hygiene and cleaning General warnings How to choose spare parts How to order spare parts Installing the machine Introduction Machine controls for speed variator version...

  • Page 5: Planetary Mixer Tekno

    Planetary mixer TEKNO 40 - 60 INTRODUCTION, GENERAL WARNINGS AND WARRANTY RULES CAREFULLY READ THIS INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. OBSERVE ALL SAFETY REGULATIONS AND INSTRUCTIONS DURING OPERATION OF THE MACHINE.
  • Page 6 Planetary mixer TEKNO 40 - 60 INTRODUCTION, GENERAL WARNINGS AND WARRANTY RULES INTRODUCTION This instruction manual has been designed and organised for quick easy reference. For this purpose, in addition to the INTRODUCTION and GENERAL WARNINGS, it contains an INDEX PER TOPIC and an ALPHABETICAL INDEX on pages 1 and 2 respectively.
  • Page 7 Planetary mixer TEKNO 40 - 60 INTRODUCTION, GENERAL WARNINGS AND WARRANTY RULES This manual should be considered part of the machine and must be kept for future reference until the machine is scrapped. This manual must be kept in a dry easily accessible place, preferably within easy reach of the machine. This manual reflects the state of the art existing at the time the machine is sold and cannot be considered inadequate simply because it is later updated in the light of further experience.

  • Page 8: Machine Identification Data

    Planetary mixer TEKNO 40 - 60 SECTION A POINT 1 MACHINE IDENTIFICATION DATA MACHINE IDENTIFICATION DATA Fig. 1 shows the plate affixed to the machine in the position indicated by the arrow in Fig. 2. The plate, containing all the data necessary for identifying the machine, is made of aluminium with the wording punched and screen-printed to make it indelible.

  • Page 9: Technical Specifications

    Planetary mixer TEKNO 40 - 60 SECTION A POINT 2 TECHNICAL SPECIFICATIONS The main technical specifications of the machine are illustrated in Fig. 3 and shown in the table on the following page. Fig. n°...
  • Page 10 Planetary mixer TEKNO 40 - 60 SECTION A POINT 2 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS TEKNO TEKNO TEKNO TEKNO 40 – 3V 60 – 3V 40 - VRV 60 - VRV Capacity Height 1405 1405 1474 1474 Width Depth 1st mixing speed r.p.m.

  • Page 11: Application

    Planetary mixer TEKNO 40 - 60 SECTION A POINT 3 APPLICATION APPLICATION The mixer, also referred to as “machine”, is designed for the production of creams, slack dough, sauces and mayonnaise. It can be used as a beater or a mixer. These machines are designed both for traditional pastry shops and bakeries and for large food processing laboratories and industrial kitchens.

  • Page 12: Machine Description

    Planetary mixer TEKNO 40 - 60 SECTION A POINT 4 MACHINE DESCRIPTION MACHINE FEATURES:  Structure made of cast iron and steel fabrication. Both materials are oven painted.  Thermoformed ABS cover.  Bowl, supporting ring and protective grid made of stainless steel ...

  • Page 13: Wiring Diagrams And Machine Controls

    Planetary mixer TEKNO 40 - 60 SECTION A POINT 5 WIRING DIAGRAMS AND MACHINE CONTROLS WIRING DIAGRAMS FOR THREE-SPEED VERSION Master switch General motor Contactor Contactor Contactor Contactor Transformer Power on led Grid safety microswitch Grid safety microswitch Emergency push-button Automatic switch Secondary fuse Secondary fuse...
  • Page 14 Planetary mixer TEKNO 40 - 60 SECTION A POINT 5 WIRING DIAGRAMS AND MACHINE CONTROLS WIRING DIAGRAMS FOR THREE-SPEED VERSION...
  • Page 15 Planetary mixer TEKNO 40 - 60 SECTION A POINT 5 WIRING DIAGRAMS AND MACHINE CONTROLS WIRING DIAGRAMS FOR SPEED VARIATOR VERSION...
  • Page 16 Planetary mixer TEKNO 40 - 60 SECTION A POINT 5 WIRING DIAGRAMS AND MACHINE CONTROLS...

  • Page 17: Preventive Measures Against Health And Safety Hazards

    Planetary mixer TEKNO 40 - 60 SECTION A POINT 6 PREVENTIVE MEASURES AGAINST HEALTH AND SAFETY HAZARDS PREVENTIVE MEASURES AGAINST HEALTH AND SAFETY HAZARDS In design and construction of the machine, the manufacturer has taken into account the results of a previous assessment of SAFETY AND HEALTH hazards relating to use of the machine.
  • Page 18 Planetary mixer TEKNO 40 - 60 Fixed machine guards The fixed safety guards are realised on 2 area: the upper plastic cover protecting the motor , the electric plant and gear group, and the panel located behind the bowl which closed the bowl stopper and the microswitch for the bowl Movable bowl guard and microswitch When the protection is opened, the tool stops moving after 2 seconds max.
  • Page 19 Planetary mixer TEKNO 40 - 60 PREVENTIVE MEASURES AGAINST ELECTRICAL HAZARDS The preventive measures provided for by the EN 60204-1 standard have been adopted against the danger of direct and indirect contact and all the tests provided for by the above standard have been performed as certified in the attachment to the EC declaration of conformity.
  • Page 20 Planetary mixer TEKNO 40 - 60 PREVENTIVE MEASURES TO GUARANTEE HYGIENE In design and construction of the machine, the provisions of the EEC directives 89/392 and 89/109 concerning food hygiene have been observed, also as regards the choice of materials that will come into contact with the product.

  • Page 21: Safety Signs - Symbols

    Planetary mixer TEKNO 40 - 60 SECTION A POINT 7 SAFETY SIGNS - SYMBOLS SAFETY SIGNS - SYMBOLS The safety signs are affixed to the machine by means of stickers designed to draw the operator’s attention to possible hazards and to ensure his safety. SYMBOL DESCRIPTION SYMBOL...
  • Page 22 Planetary mixer TEKNO 40 - 60 CONTROL PANEL SYMBOLS FOR SPEED VARIATOR VERSION (Fig. 1) 1) Start button with led for switch on 2) Timer 3) Emergency switch 4) Speed variator CONTROL PANEL SYMBOLS FOR SPEED VARIATOR VERSION (Fig. 2) 4) Start button with led for switch on 5) Timer 6) Emergency switch...

  • Page 23: Transport, Handling And Storage

    Planetary mixer TEKNO 40 - 60 SECTION B POINT 1 TRANSPORT, HANDLING AND STORAGE TRANSPORT, HANDLING AND STORAGE The weight and overall dimensions of the machine are given in Section A point 2. The machine is shipped assembled and packed in a case/crate/pallet made of nailed wooden boards. The packaging is provided with symbols and indications for handling.

  • Page 24: Preparing The Room - Installing The Machine

    Planetary mixer TEKNO 40 - 60 SECTION B POINT 2 PREPARING THE ROOM - INSTALLING THE MACHINE PREPARING THE ROOM The room where the machine is installed and any existing equipment already installed in the room must comply with the directives, regulations, standards and technical specifications etc. in force in the user’s country (E.U.

  • Page 25: Start-Up, Use And Adjustments

    Planetary mixer TEKNO 40 - 60 SECTION B POINT 3 START-UP, USE AND ADJUSTMENTS START-UP, USE AND ADJUSTMENTS IMPORTANT WARNINGS ! Before starting the machine, the following precautions must be taken: Check that the machine voltage, specified on the identification plate on page 5, corresponds to the line voltage of the socket you are using.
  • Page 26 Planetary mixer TEKNO 40 - 60 SECTION B POINT 3 START-UP AND WORK CYCLE FOR SPEED VARIATOR VERSION operation Ensure that the EMERGENCY push-button (4) is released. operation Turn the MASTER switch (0) to position 1. The POWER led (3) comes on. Open the protective grid and lower the bowl so that the products to be mixed can be placed inside, then re-close the grid and raise the bowl.
  • Page 27 Planetary mixer TEKNO 40 - 60 START-UP AND WORK CYCLE FOR 3 SPEEDS VERSION Ensure that the EMERGENCY push-button (4) is released. Turn the MASTER switch (0) to position 1. Open the protective grid and lower the bowl so that the products to be mixed can be placed inside, then re-close the grid and raise the bowl.
  • Page 28 Planetary mixer TEKNO 40 - 60 SECTION B POINT 4 OPERATING FAULTS AND POSSIBLE SOLUTIONS TROUBLESHOOTING AND ROUTINE REPAIRS For troubleshooting and routine repairs, refer to the following table. OPERATING FAULTS POSSIBLE CAUSE POSSIBLE SOLUTION   1. The tool slows down slightly The drive belt is not sufficiently Tighten the belt (instructions when mixing strong dough.
  • Page 29 Planetary mixer TEKNO 40 - 60 SECTION B POINT 4 OPERATING FAULTS AND POSSIBLE SOLUTIONS TROUBLESHOOTING AND ROUTINE REPAIRS N.B.: before performing any repair or troubleshooting operation, turn the master switch off and unplug the machine. Fault 1: fig. 18 Unscrew the four screws fastening the head cover.

  • Page 30: Food Hygiene And Cleaning

    Planetary mixer TEKNO 40 - 60 SECTION B POINT 5 FOOD HYGIENE AND CLEANING FOOD HYGIENE AND CLEANING IMPORTANT ! All cleaning operations must be performed after setting the master switch to “0” and unplugging the machine from the power supply socket which is interlocked by a switch. Do not clean or carry out any operation on moving parts.

  • Page 31: Maintenance And Checks

    Planetary mixer TEKNO 40 - 60 SECTION B POINT 6 MAINTENANCE AND CHECKS FOR CORRECT OPERATION AND LONG LIFE OF THE MACHINE, FOLLOW THE MAINTENANCE PROGRAMME BELOW. IMPORTANT ! All cleaning operations must be performed after setting the master switch to “0” and unplugging the machine from the power supply socket which is interlocked by a switch.
  • Page 32 Planetary mixer TEKNO 40 - 60 SECTION B POINT 6 MAINTENANCE AND CHECKS ROUTINE AND EXTRAORDINARY MAINTENANCE Routine maintenance is very simple and can be performed by the user whereas extraordinary maintenance, due to its delicate and complex nature, must be carried out by the manufacturer or qualified/specialist personnel.

  • Page 33: Replacing Worn Parts

    Planetary mixer TEKNO 40 - 60 SECTION B POINT 7 REPLACING WORN PARTS For reasons of safety, it is essential to read and observe the IMPORTANT WARNINGS ! given below before carrying out any work on the machine. IMPORTANT WARNINGS ! These operations must be carried out by the manufacturer’s skilled personnel or authorised qualified after-sales service centres.

  • Page 34: How To Choose Spare Parts

    Planetary mixer TEKNO 40 - 60 SECTION D POINT 1 HOW TO ORDER SPARE PARTS The following information must always be provided when ordering spare parts: Machine serial number (on machine identification plate) Part code Quantity required Year of manufacture of the machine (on machine identification plate) Shipment method required Address of purchaser SECTION D POINT 2...

  • Page 35: Spare Parts List

    Planetary mixer TEKNO 40 - 60 SECTION D POINT 3 SPARE PARTS LIST Ref. CODE DESCRIPTION Ref. CODE DESCRIPTION VA TK 40 400 bowl 40 Lt 01 03 241 Plastic safety grid 40 Lt VE TK 60 600 bowl 60 Lt 01 03 242 Plastic safety grid 60 Lt 08 05 228...

  • Page 36: Planetary Mixer Tekno

    Planetary mixer TEKNO 40 - 60 Ref. CODE DESCRIPTION Ref. CODE DESCRIPTION 01 03 226 Wheel cover 40 Lt 04 01 018 bearing 40 Lt 01 03 227 Wheel cover 60 Lt 04 01 022 bearing 60 Lt 01 01 805 Tool shaft 40 Lt FR 01 01 325 Tool gear 40 Lt 01 01 776...
  • Page 37 Planetary mixer TEKNO 40 - 60 Ref. CODE DESCRIPTION Ref. CODE DESCRIPTION 17 04 005 Hoisting rod 60 Lt Hoisting lever 01 01 448 Cam microswitch Bowl rotation pin VEFRTKE400 Shaft support 08 05 344 Microswitch body Threated microswitch head 01 01 450 Hositing lever plug 13 31 001...
  • Page 38 Planetary mixer TEKNO 40 - 60 Ref. CODE DESCRIPTION Ref. CODE DESCRIPTION VE 19 34 007 Motor support 08 01 070 motor Motor pulley 05 25 015 Transmission belt...
  • Page 39 Planetary mixer TEKNO 40 - 60 Ref. CODE DESCRIPTION Ref. CODE DESCRIPTION 04 20 016 Self-lubricating washer Self-lubricating washer Bowl stopper pin Bowl stopper 08 05 345 Microswitch pin 08 05 344 Microswitch body Arm deplacement shaft...
  • Page 40 Planetary mixer TEKNO 40 - 60 Ref. CODE DESCRIPTION Ref. CODE DESCRIPTION 01 01 449 Bowl centering pin 01 03 227 Wheel protection 60 Lt VE TKE 60003 Hoisting arm 60 Lt 01 03 226 Wheel protection 40 Lt VE TKE 40003 Hoisting arm 40 Lt 19 13 093 Bwol supportino plate 60 Lt 19 13 085...
  • Page 41 Planetary mixer TEKNO 40 - 60 Ref. CODE DESCRIPTION Ref. CODE DESCRIPTION 01 01 451 Safety grid stopper Grid stopper 01 03 084 Plastic screw cover Hoisting shaft washer 18 06 001 Gas spring...
  • Page 42 Planetary mixer TEKNO 40 - 60 Ref. CODE DESCRIPTION Ref. CODE DESCRIPTION 04 02 004 bearing Pulley spacer 05 01 031 pulley...
  • Page 43 Planetary mixer TEKNO 40 - 60 Ref. CODE DESCRIPTION Ref. CODE DESCRIPTION 01 03 222 Comands label VV 40 Lt 08 11 002 timer 01 03 235 Comands label 3V 40 Lt 08 05 199 Light holder 01 03 223 Comands label VV 60 Lt 01 03 236 Comands label 3V 60 Lt...
  • Page 44 Planetary mixer TEKNO 40 - 60 Ref. CODE DESCRIPTION Ref. CODE DESCRIPTION 08 05 203 contacts 08 05 198 contacts 08 05 297 potentiometer 08 11 001 Timer...
  • Page 45 Planetary mixer TEKNO 40 - 60 Ref. CODE DESCRIPTION Ref. CODE DESCRIPTION transformer 08 05 248 1 Inverter 380 V Cutoff switch contact 08 05 253 1 Inverter 220 V...

This manual is also suitable for:

C-line 60C-line 40Tekno 40-vrvTekno 60-3vTekno 60-vrvTekno 40-3v

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