Planetary mixer TEKNO 40 - 60 INDEX PER TOPIC Page Introduction, general warnings and warranty rules Machine identification data Technical specifications Application SECTION A Machine description 9-10 Wiring diagrams and machine controls 11-16 Preventive measures against health and safety hazards 17-24 Safety signs - symbols 25-26...
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Planetary mixer TEKNO 40 - 60 ALPHABETICAL INDEX Page Application Assembly drawings 47-50 Control panel symbols Decommissioning - scrapping Emergency situations Extraordinary maintenance and checks Food hygiene and cleaning General warnings How to choose spare parts How to order spare parts Installing the machine Introduction Machine controls for speed variator version...
Planetary mixer TEKNO 40 - 60 INTRODUCTION, GENERAL WARNINGS AND WARRANTY RULES CAREFULLY READ THIS INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. OBSERVE ALL SAFETY REGULATIONS AND INSTRUCTIONS DURING OPERATION OF THE MACHINE.
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Planetary mixer TEKNO 40 - 60 INTRODUCTION, GENERAL WARNINGS AND WARRANTY RULES INTRODUCTION This instruction manual has been designed and organised for quick easy reference. For this purpose, in addition to the INTRODUCTION and GENERAL WARNINGS, it contains an INDEX PER TOPIC and an ALPHABETICAL INDEX on pages 1 and 2 respectively.
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Planetary mixer TEKNO 40 - 60 INTRODUCTION, GENERAL WARNINGS AND WARRANTY RULES This manual should be considered part of the machine and must be kept for future reference until the machine is scrapped. This manual must be kept in a dry easily accessible place, preferably within easy reach of the machine. This manual reflects the state of the art existing at the time the machine is sold and cannot be considered inadequate simply because it is later updated in the light of further experience.
Planetary mixer TEKNO 40 - 60 SECTION A POINT 1 MACHINE IDENTIFICATION DATA MACHINE IDENTIFICATION DATA Fig. 1 shows the plate affixed to the machine in the position indicated by the arrow in Fig. 2. The plate, containing all the data necessary for identifying the machine, is made of aluminium with the wording punched and screen-printed to make it indelible.
Planetary mixer TEKNO 40 - 60 SECTION A POINT 2 TECHNICAL SPECIFICATIONS The main technical specifications of the machine are illustrated in Fig. 3 and shown in the table on the following page. Fig. n°...
Planetary mixer TEKNO 40 - 60 SECTION A POINT 3 APPLICATION APPLICATION The mixer, also referred to as “machine”, is designed for the production of creams, slack dough, sauces and mayonnaise. It can be used as a beater or a mixer. These machines are designed both for traditional pastry shops and bakeries and for large food processing laboratories and industrial kitchens.
Planetary mixer TEKNO 40 - 60 SECTION A POINT 4 MACHINE DESCRIPTION MACHINE FEATURES: Structure made of cast iron and steel fabrication. Both materials are oven painted. Thermoformed ABS cover. Bowl, supporting ring and protective grid made of stainless steel ...
Planetary mixer TEKNO 40 - 60 SECTION A POINT 5 WIRING DIAGRAMS AND MACHINE CONTROLS WIRING DIAGRAMS FOR THREE-SPEED VERSION Master switch General motor Contactor Contactor Contactor Contactor Transformer Power on led Grid safety microswitch Grid safety microswitch Emergency push-button Automatic switch Secondary fuse Secondary fuse...
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Planetary mixer TEKNO 40 - 60 SECTION A POINT 5 WIRING DIAGRAMS AND MACHINE CONTROLS WIRING DIAGRAMS FOR THREE-SPEED VERSION...
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Planetary mixer TEKNO 40 - 60 SECTION A POINT 5 WIRING DIAGRAMS AND MACHINE CONTROLS WIRING DIAGRAMS FOR SPEED VARIATOR VERSION...
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Planetary mixer TEKNO 40 - 60 SECTION A POINT 5 WIRING DIAGRAMS AND MACHINE CONTROLS...
Planetary mixer TEKNO 40 - 60 SECTION A POINT 6 PREVENTIVE MEASURES AGAINST HEALTH AND SAFETY HAZARDS PREVENTIVE MEASURES AGAINST HEALTH AND SAFETY HAZARDS In design and construction of the machine, the manufacturer has taken into account the results of a previous assessment of SAFETY AND HEALTH hazards relating to use of the machine.
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Planetary mixer TEKNO 40 - 60 Fixed machine guards The fixed safety guards are realised on 2 area: the upper plastic cover protecting the motor , the electric plant and gear group, and the panel located behind the bowl which closed the bowl stopper and the microswitch for the bowl Movable bowl guard and microswitch When the protection is opened, the tool stops moving after 2 seconds max.
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Planetary mixer TEKNO 40 - 60 PREVENTIVE MEASURES AGAINST ELECTRICAL HAZARDS The preventive measures provided for by the EN 60204-1 standard have been adopted against the danger of direct and indirect contact and all the tests provided for by the above standard have been performed as certified in the attachment to the EC declaration of conformity.
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Planetary mixer TEKNO 40 - 60 PREVENTIVE MEASURES TO GUARANTEE HYGIENE In design and construction of the machine, the provisions of the EEC directives 89/392 and 89/109 concerning food hygiene have been observed, also as regards the choice of materials that will come into contact with the product.
Planetary mixer TEKNO 40 - 60 SECTION A POINT 7 SAFETY SIGNS - SYMBOLS SAFETY SIGNS - SYMBOLS The safety signs are affixed to the machine by means of stickers designed to draw the operator’s attention to possible hazards and to ensure his safety. SYMBOL DESCRIPTION SYMBOL...
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Planetary mixer TEKNO 40 - 60 CONTROL PANEL SYMBOLS FOR SPEED VARIATOR VERSION (Fig. 1) 1) Start button with led for switch on 2) Timer 3) Emergency switch 4) Speed variator CONTROL PANEL SYMBOLS FOR SPEED VARIATOR VERSION (Fig. 2) 4) Start button with led for switch on 5) Timer 6) Emergency switch...
Planetary mixer TEKNO 40 - 60 SECTION B POINT 1 TRANSPORT, HANDLING AND STORAGE TRANSPORT, HANDLING AND STORAGE The weight and overall dimensions of the machine are given in Section A point 2. The machine is shipped assembled and packed in a case/crate/pallet made of nailed wooden boards. The packaging is provided with symbols and indications for handling.
Planetary mixer TEKNO 40 - 60 SECTION B POINT 2 PREPARING THE ROOM - INSTALLING THE MACHINE PREPARING THE ROOM The room where the machine is installed and any existing equipment already installed in the room must comply with the directives, regulations, standards and technical specifications etc. in force in the user’s country (E.U.
Planetary mixer TEKNO 40 - 60 SECTION B POINT 3 START-UP, USE AND ADJUSTMENTS START-UP, USE AND ADJUSTMENTS IMPORTANT WARNINGS ! Before starting the machine, the following precautions must be taken: Check that the machine voltage, specified on the identification plate on page 5, corresponds to the line voltage of the socket you are using.
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Planetary mixer TEKNO 40 - 60 SECTION B POINT 3 START-UP AND WORK CYCLE FOR SPEED VARIATOR VERSION operation Ensure that the EMERGENCY push-button (4) is released. operation Turn the MASTER switch (0) to position 1. The POWER led (3) comes on. Open the protective grid and lower the bowl so that the products to be mixed can be placed inside, then re-close the grid and raise the bowl.
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Planetary mixer TEKNO 40 - 60 START-UP AND WORK CYCLE FOR 3 SPEEDS VERSION Ensure that the EMERGENCY push-button (4) is released. Turn the MASTER switch (0) to position 1. Open the protective grid and lower the bowl so that the products to be mixed can be placed inside, then re-close the grid and raise the bowl.
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Planetary mixer TEKNO 40 - 60 SECTION B POINT 4 OPERATING FAULTS AND POSSIBLE SOLUTIONS TROUBLESHOOTING AND ROUTINE REPAIRS For troubleshooting and routine repairs, refer to the following table. OPERATING FAULTS POSSIBLE CAUSE POSSIBLE SOLUTION 1. The tool slows down slightly The drive belt is not sufficiently Tighten the belt (instructions when mixing strong dough.
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Planetary mixer TEKNO 40 - 60 SECTION B POINT 4 OPERATING FAULTS AND POSSIBLE SOLUTIONS TROUBLESHOOTING AND ROUTINE REPAIRS N.B.: before performing any repair or troubleshooting operation, turn the master switch off and unplug the machine. Fault 1: fig. 18 Unscrew the four screws fastening the head cover.
Planetary mixer TEKNO 40 - 60 SECTION B POINT 5 FOOD HYGIENE AND CLEANING FOOD HYGIENE AND CLEANING IMPORTANT ! All cleaning operations must be performed after setting the master switch to “0” and unplugging the machine from the power supply socket which is interlocked by a switch. Do not clean or carry out any operation on moving parts.
Planetary mixer TEKNO 40 - 60 SECTION B POINT 6 MAINTENANCE AND CHECKS FOR CORRECT OPERATION AND LONG LIFE OF THE MACHINE, FOLLOW THE MAINTENANCE PROGRAMME BELOW. IMPORTANT ! All cleaning operations must be performed after setting the master switch to “0” and unplugging the machine from the power supply socket which is interlocked by a switch.
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Planetary mixer TEKNO 40 - 60 SECTION B POINT 6 MAINTENANCE AND CHECKS ROUTINE AND EXTRAORDINARY MAINTENANCE Routine maintenance is very simple and can be performed by the user whereas extraordinary maintenance, due to its delicate and complex nature, must be carried out by the manufacturer or qualified/specialist personnel.
Planetary mixer TEKNO 40 - 60 SECTION B POINT 7 REPLACING WORN PARTS For reasons of safety, it is essential to read and observe the IMPORTANT WARNINGS ! given below before carrying out any work on the machine. IMPORTANT WARNINGS ! These operations must be carried out by the manufacturer’s skilled personnel or authorised qualified after-sales service centres.
Planetary mixer TEKNO 40 - 60 SECTION D POINT 1 HOW TO ORDER SPARE PARTS The following information must always be provided when ordering spare parts: Machine serial number (on machine identification plate) Part code Quantity required Year of manufacture of the machine (on machine identification plate) Shipment method required Address of purchaser SECTION D POINT 2...
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