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Summary of Contents for ICON i40L
- Page 1 OWNER’S MANUAL...
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Page 2: Table Of Contents
Operator Safety ....................14 Warranty Information ..............15 Limited Warranty Terms and Conditions for Electric Vehicles ..Exclusions .......................17 Table of Vehicle Model Information ............18 ICON i20 ........................19 ICON i20L ......................20 Contents ICON i20 Low Speed Vehicle ..............21 ICON i20L ......................22 ICON i40 .........................23... - Page 3 Owner’s Manual Table of Contents ..43 ICON i40L ......................24 Battery Cable Removal - Style B Electric Vehicle Battery Configuration ..43 ICON i40F ......................25 Battery Cable Removal - Style C Electric Vehicle Battery Configuration Battery Cable Removal - Gasoline ............43 ICON i40FL ......................26 Battery Installation ..................44...
- Page 4 Owner’s Manual Table of Contents Brake Fluid Specification ................52 Combination Switch ..................68 Magnetic Break ....................53 Brake Pedal ......................68 How to Manually Disengage the Magnetic Brake .......53 Wheels & Tires ................69 Rear View Camera ..............54 Tire Conditions ....................70 Load Carrying ................56 Tire Air Pressure ....................70 Towing ....................58 Tire Wear Limit ....................70...
- Page 5 Owner’s Manual Table of Contents Reporting Safety Defects ............76 Reporting Safety Defects in the US ............77 Reporting Safety Defects in Canada ..........77 Notice ....................79...
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Page 6: California Proposition 65
ICON EV Manual California Proposition 65 California Proposition 65... - Page 7 ICON EV Manual California Proposition 65 ICON i20 Golf Cart Warning: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
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Page 8: Contact Us
ICON EV Manual Contact Us Contact Us... - Page 9 ICON EV Manual Contact Us ICON i20 Golf Cart ICON Electric Vehicles (866)426-6380 sales@iconev.com 4406 Madison Industrial Lane, Suite 200 Tampa, FL 33619 www.iconev.com...
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Page 10: Introduction
ICON EV Manual Introduction Introduction... -
Page 11: Illustrations
If you have additional questions, or do not completely understanding of your ICON vehicle. understand anything about the operation or maintenance of your new ICON please contact your ICON dealer, or Important Information feel free to email us at questions@iconev.com. -
Page 12: Practice Safety
ICON EV Manual Practice Safety Practice Safety... -
Page 13: Safety Considerations
ICON EV Manual Practice Safety ICON i20 Golf Cart Safety Considerations Safety Precautions During Maintenance When performing maintenance, follow all safety instructions contained in the manufacturer’s operation and service manuals, as well as the following safety procedures: • Properly immobilize vehicle before beginning any •... -
Page 14: Operator Safety
ICON EV Manual Practice Safety ICON i20 Golf Cart Warning: Do not attempt to cross a deep or flowing body of water. Failure to follow this Operator Safety instruction could result in the loss of control of your vehicle, personal injury or death. -
Page 15: Warranty Information
ICON EV Manual Warranty Information Warranty Information... -
Page 16: Limited Warranty Terms And Conditions For Electric Vehicles
Durn the term of said warranty, any authorized ICON service technician or ICON dealer will, free of charge, repair or replace (at ICON’ s option) any part determined to be defective by ICON due to faulty workmanship or material from the factory. -
Page 17: Exclusions
The right of purchaser to recover damages within the limitations •... -
Page 18: Vehicle Model Information
ICON EV Manual Vehicle Model Information Vehicle Model Information... -
Page 19: Icon I20
ICON EV Manual Vehicle Model Information ICON i20 Golf Cart ICON i20 Golf Cart Controller ICON 450A Batteries Lead Acid - 8v x 6 units Lead Acid - 6v x 8 units AGM 8v - 6 units AGM 6v - units... -
Page 20: Icon I20L
ICON EV Manual Vehicle Model Information ICON i20L Golf Cart ICON i20L Golf Cart Controller ICON 450A Batteries Lead Acid - 8v x 6 units Lead Acid - 6v x 8 units AGM 8v - 6 units AGM 6v - units... -
Page 21: Icon I40
ICON EV Manual Vehicle Model Information ICON i40 ICON i40 Controller ICON 450A Batteries Lead Acid - 8v x 6 units Lead Acid - 6v x 8 units AGM 8v - 6 units AGM 6v - units Motor 5kw AC Drive Battery Charger ICON 1.5kw Onboard... -
Page 22: Icon I40L
ICON EV Manual Vehicle Model Information ICON i40L ICON i40L Controller ICON 450A Batteries Lead Acid - 8v x 6 units Lead Acid - 6v x 8 units AGM 8v - 6 units AGM 6v - units Motor 5kw AC Drive Battery Charger ICON 1.5kw Onboard... -
Page 23: Icon I40F
ICON EV Manual Vehicle Model Information ICON i40F ICON i40F Controller ICON 450A Batteries Lead Acid - 8v x 6 units Lead Acid - 6v x 8 units AGM 8v - 6 units AGM 6v - units Motor 5kw AC Drive Battery Charger ICON 1.5kw Onboard... -
Page 24: Icon I40Fl
ICON EV Manual Vehicle Model Information ICON i40FL ICON i40FL Controller ICON 450A Batteries Lead Acid - 8v x 6 units Lead Acid - 6v x 8 units AGM 8v - 6 units AGM 6v - units Motor 5kw AC Drive Battery Charger ICON 1.5kw Onboard... -
Page 25: Icon I60
ICON EV Manual Vehicle Model Information ICON i60 ICON i60 Controller ICON 450A Batteries Lead Acid - 8v x 6 units Lead Acid - 6v x 8 units AGM 8v - 6 units AGM 6v - units Motor 5kw AC Drive Battery Charger ICON 1.5kw Onboard... - Page 26 ICON EV Manual Vehicle Model Information ICON i60L ICON i60L Controller ICON 450A Batteries Lead Acid - 8v x 6 units Lead Acid - 6v x 8 units AGM 8v - 6 units AGM 6v - units Motor 5kw AC Drive Battery Charger ICON 1.5kw Onboard...
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Page 27: Seatbelts
ICON EV Manual Seatbelts Seatbelts... -
Page 28: Fastening And Unfastening The Seatbelts
Owner’s Manual Seatbelts Seatbelt Precautions Warning: Always drive and ride with your seatbelt upright and the lap belt snug and low across the hips. Warning: Children must always be properly restrained. Warning: Do not allow a passenger to hold a child on their lap when your vehicle is moving. -
Page 29: Seatbelt Extensions
Owner’s Manual Seatbelts Warning: Each seating position in your vehicle has a specific seatbelt assembly made up of one buckle and one tongue Seatbelt Extensions designed to be used as a pair. Use the shoulder belt on the outside shoulder only. Never wear the shoulder belt under the arm. Never use a Warning: Depending on where you secure a child restraint, single seatbelt for more than one person. -
Page 30: Key
ICON EV Manual... - Page 31 Owner’s Manual Vehicle Direction Selector Turn key on. Sleect “forward” or “reverse.” Push the accelerator to start moving and use the Vehicle Key parking pedal to stop. Drive safely according to the terrain, visibility, and Insert the vehicle key into the ignition slot and turn the driving conditions;...
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Page 32: Lift Bed
ICON EV Manual Lift Bed Lift Bed... - Page 33 Owner’s Manual Lift bed Warning: It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a crash, people riding in these areas are more likely to be seriously injured or killed. Do not allow people to ride in any area of your vehicle that is not equipped with seats and seatbelts.
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Page 34: Exterior Mirrors
ICON EV Manual Exterior Mirrors Exterior Mirrors... - Page 35 Owner’s Manual Exterior Mirrors Manually adjust each mirror before turning the key on to drive the vehicle. Warning: Do not adjust the mirrors when your vehicle is moving. This could result in the loss of control of your vehicle, serious personal injury or death. Note: A 10mm socket can be used to tighten or loosen mirror.
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Page 36: Instrument Cluster
ICON EV Manual Instrument Cluster Instrument Cluster... - Page 37 Owner’s Manual Instrument Cluster The instrument cluster displays important information to the operator. Vehicle Speed, Battery State of Charge, Battery Volts, and Total Miles Traveled are constantly displayed. At the top of the instrument cluster, a row of alert lights illuminates when the turn signals, headlights, high beams, reverse, or brakes are in use.
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Page 38: Seats
ICON EV Manual Seats Seats... -
Page 39: Front Seats
Owner’s Manual Seats Front Seats Rear Seats The front seats are designed for a maximum of two The rear seats are designed for a maximum of two occupants. The drive and front seat passenger must use occupants. The drive and front seat passenger must safety belts when the vehicle is in motion. -
Page 40: High Voltage Batteries
ICON EV Manual High Voltage Batteries High Voltage Batteries... -
Page 41: Battery Disconnection
Owner’s Manual High Voltage Batteries Battery Disconnection Refer to the following figures for correct battery disconnection information for your vehicle. Battery Cable Removal - Battery Cable Removal - Battery Cable Removal - Battery Cable Removal - Style A Electric Vehicle Style B Electric Vehicle Style C Electric Vehicle Gasoline... -
Page 42: Battery Installation
Owner’s Manual High Voltage Batteries Battery Installation When working with batteries, do not put wrenches or other metal objects across the battery terminals. An arc can occur causing an explosion or fire at the battery. Turn main power witch to “off” position. Remove battery hold-down bar. -
Page 43: Battery Maintenance
Hydrometer • Overcharging: Continuous charging causes Chart. Consult and ICON dealer if any low readings are found, accelerated corrosion of the positive plates, or if readings vary more than one point between cells. -
Page 44: Description Of Charger
The 48v ICON (1.5kw) On-Board Charger. Open the charging port lid and align and insert the plug of This charger comes with a 48 Volt output and a max the power cord to the charging socket. -
Page 45: Power Requirements Necessary To Recharge Vehicle
Owner’s Manual High Voltage Batteries Power Requirements Necessary to Recharge Vehicle Warning: Do not allow charging equipment The vehicle is designed to accept AC current for 110 - 140v outlets to be immersed in water or liquids. Failure with a supply a minimum of 15A, 50 or 60 Hz. 20 AMP Output to follow this warning could result in fire, serious Automatically shuts off when fully charged has reached. -
Page 46: Description Of Batteries
ICON EV Manual Description of Batteries Description of Batteries... - Page 47 Owner’s Manual Description of Batteries Operator Safety • All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. • A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75°...
- Page 48 Owner’s Manual Description of Batteries AGM Leoch 6, 8 Volt Trojan Flooded Lead Acid 6, 8 Volt • Battery Type: AGM Leoch • Battery Type: Trojan Flooded Lead Acid • Model: LDC6-210-GC2, LDC8-165-GC8 • Model: T-105, T-875 with Bayonet Cap •...
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Page 49: Battery Pack Service Warnings
Owner’s Manual Description of Batteries Battery Pack Service Warnings Warning: See warnings on charger cord label. Read Warning: This battery pack should only be serviced by an warnings before operating the unit the first time. Read all authorized electric vehicle technician. Improper handling instructions in this guide before using this product. - Page 50 Owner’s Manual Description of Batteries AGM Battery Warning These batteries DO NOT require water. DO NOT WATER your AGM batteries.
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Page 51: Brakes
Brakes ICON EV Manual Brakes... -
Page 52: Brake Precautions
Owner’s Manual Brakes Be sure the brakes function properly. When brake pedal is Locating the Brake Fluid Reservoir pressed using moderate pressure, the vehicle should come to a smooth, straight stop. If the vehicle swerves or fails Checking the Brake Fluid to stop, stops abruptly, or makes a grinding or squeaking noise, have the brake system checked and adjusted as Park your vehicle on a... -
Page 53: Magnetic Break
Owner’s Manual Brakes Magnetic Brake How to Manually Disengage the Magnetic Brake Locate the magnetic brake assembly behind the right Your vehicle is equipped with a magnetic parking brake, there rear wheel. are several things you need to be aware of. Of the (5) screws on the magnetic brake assembly, The magnetic parking brake engages automatically every time locate the (2) smaller ones. -
Page 54: Rear View Camera
ICON EV Manual Rear View Camera Rear View Camera... - Page 55 Owner’s Manual Rear View Camera Warning: The rear view camera system is a reverse aid supplement device that still requires the driver to use it in conjunction with the interior and exterior mirrors for maximum coverage. Warning: Objects that are close to either corner of the bumper or under the bumper, might not be seen on the screen due to the limited coverage of the camera system.
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Page 56: Load Carrying
ICON EV Manual Load Carrying Load Carrying... - Page 57 Owner’s Manual Load Carrying Keep your loaded vehicle weight within its design rating Warning: Do not exceed the GVWE or the GAWR specified capability. Properly loading your vehicle provides maximum on the certification label. return of vehicle design performance. Before you load your vehicle, become familiar with the following terms for determining your vehicle’...
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Page 58: Towing
ICON EV Manual Towing Towing... -
Page 59: Towing Warnings
Owner’s Manual Towing Towing Warnings Do not tow with this vehicle. Warning: Your vehicle is not approved for trailer towing. Never tow a trailer with your vehicle. -
Page 60: Fuses
ICON EV Manual Fuses Fuses... -
Page 61: Fuse Precautions
Owner’s Manual Fuses Fuses A fuse block for the 12 V circuits is located under the dash. A single inline fuse is located approx. 12” under the dash. A single inline fuse is located inline before the 12V reciever Fuse Precautions Warning: Always disconnect the battery before servicing high current fuses. -
Page 62: Maintenance
ICON EV Manual Maintenance Maintenance... -
Page 63: Wheel Replacement
Rear of cart-cross brace of frame just behind the rear Warning: Consult your ICON dealer before using your vehicle bumper. if you suspect brake problems. Brake failure could result in Anywhere along the side of the frame as long as there is a a serious accident. -
Page 64: Periodic Maintenance Chart
Owner’s Manual Seatbelts Periodic Maintenance Chart Regular maintenance is required for the best performance and safe operation of your electric vehicle. 40 rounds 250 rounds 500 rounds 1000 rounds 2000 rounds 20 hours 125 hours 250 hours 500 hours 1000 hours Daily Remarks 100 miles... -
Page 65: Storing The Vehicle
ICON EV Manual Storing the Vehicle Storing the Vehicle... -
Page 66: Preparation
Owner’s Manual Storing the Vehicle Preparation Verify the tire pressure is set to 137 kPa, 1.4 kgf/cm2 (25 psi). Clean exterior of the vehicle. For short-term storage (1-30 days), flip tow switch to “Tow” setting. For long-term storage (> 30 days), disconnect negative terminal to minimize drain. -
Page 67: Operation And Control
ICON EV Manual Operation and Control Operation and Control... -
Page 68: Turning On Main Switch
Owner’s Manual Operation and Control Turning on Main Switch Key Switch Forward/Reverse Switch The main power switch is located Insert the vehicle key into the ignition The Forward/Reverse switch underneath the seat in the battery slot and turn the key to the right to determines which direction the vehicle compartment. -
Page 69: Instrument Cluster
Owner’s Manual Operation and Control Instrument Cluster Warning: Always make sure vehicle comes to a The instrument cluster displays important information COMPLETE stop before using the to the operator. Vehicle Speed, Battery State of F/R switch to change directions. Charge, Battery Volts, and Total Miles Traveled are constantly displayed. -
Page 70: Wheels & Tires
ICON EV Manual Wheels & Tires Wheels & Tires... -
Page 71: Tire Conditions
Owner’s Manual Wheels & Tires Tire Conditions Tire Precautions Tire Air Pressure Warning: Tires degrade over time depending on many factors such as weather, storage conditions, and conditions of use (load, speed, inflation pressure) the tires experience throughout their lives. Check the tire air pressure before In general, tires should be replaced after six years regardless of tread wear. -
Page 72: Scheduled Maintenance
ICON EV Manual Scheduled Maintenance Scheduled Maintenance... -
Page 73: The Specific Gravity Of A Fully Charged Flooded Battery
Owner’s Manual Scheduled Maintenance The Specific Gravity of a How Often Should Water be Added to Batteries Fully Charged Flooded Battery It is best to check your new batteries regularly as this will give you a good feel for how often your application will A hydrometer reading of 1.277 or greater indicates full require battery watering. -
Page 74: Vehicle Starting Procedure
ICON EV Manual Vehicle Starting Procedure Vehicle Starting Procedure... -
Page 75: Starting Procedure
Remove main switch key. Apply parking brake. Death or serious left. personal injury can result from failing to comply with the safety instructions in this manual. If you feel excessive free play or hear rattling sounds which may indicate loose steering components, consult an ICON dealer. -
Page 76: Reverse Alarm
“REV” for reverse. The alarm should sound. Brake Pedal Operation Check the following pedal controls for proper operation. If a pedal does not work properly, consult an ICON dealer. Accelerator Pedal Operation The accelerator pedal is the pedal on the right, with the word GO molded into it. -
Page 77: Reporting Safety Defects
ICON EV Manual Reporting Safety Defects Reporting Safety Defects... -
Page 78: Reporting Safety Defects In The Us
You can also obtain other information about motor vehicle safety from www.safercar.gov. Reporting Safety Defects in Canada If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform Transport Canada and ICON of Canada. -
Page 79: Notice
Notice Notice ICON Electric Vehicles, LLC. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. Your vehicle conforms to all applicable Federal Motor Vehicle Safety Standards in effect on the date of manufacture.
Need help?
Do you have a question about the i40L and is the answer not in the manual?
Questions and answers
How do I put it in neutral to push/pull it?
To put the ICON i40L in neutral for pushing or pulling:
1. Go to the battery compartment under the seat.
2. Flip the main switch to the "MANUAL EMB" position. This disengages the magnetic brake.
3. The vehicle can now be manually pushed or pulled.
Important:
- Do not leave the vehicle unattended in the MANUAL EMB setting, as it may roll.
- After moving the vehicle, switch back to either the "OFF" or "AUTO EMB" position to re-engage normal brake function.
This answer is automatically generated
Thank you. I toggled that switch, but, thought that the wheels were locked due to empty batteries. Probanly simply too heavy to push. @Mr. Anderson
where is the Brake fluid reservoir located
The brake fluid reservoir on the ICON i40L is typically located under the cup holder.
This answer is automatically generated
How difficult and pricey is it to swit h from standard Trojan acid batteries to litjium? Will I get higher speed than 25 mph? How much better will it handle steep hills? Thanks, Icons.
Switching from standard Trojan acid batteries to lithium for the ICON i40L is not very difficult. One user reported that the hardest part was removing the old batteries and cleaning up. Installing the new lithium Bolt 160AH battery took about an hour.
Yes, the switch improves performance. The user noted significant improvements in acceleration, braking, range, and hill handling. The vehicle was no longer slowed down by wind or hills.
This answer is automatically generated
I just replaced the batteries in my Icon golf cart. How do I reset the instrument panel?
Can I lower the the I40L with smaller shocks
how to convert to lithium batteries.
How to turn down the back up peeping
My backup camera does not operate when I put in reverse on my 2025 Icon 40il