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Summary of Contents for CKD AF2 Series
- Page 1 Medium Main Line Filter AF2 Series INSTRUCTION MANUAL SM-A13794-A 取扱説明書 • Read this Instruction Manual before using the product. • Read the safety notes carefully. • Keep this Instruction Manual in a safe and convenient place for future reference.
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Page 2: Preface
• Since there are a wide variety of customer applications, it is impossible for CKD to be aware of all of them. Depending on the application or usage, the product may not be able to exercise its full performance or an accident may occur due to fluid, piping, or other conditions. -
Page 3: Safety Information
SM-A13794-A SAFETY INFORMATION SAFETY INFORMATION When designing and manufacturing any device incorporating the product, the manufacturer has an obligation to ensure that the device is safe. To that end, make sure that the safety of the machine mechanism of the device, the pneumatic, and the electric system that controls such mechanism is ensured. -
Page 4: Precautions On Product Use
• For applications where life or properties may be adversely affected and special safety measures are required. (Exception is made if the customer consults with CKD prior to use and understands the specifications of the product. However, even in that case, safety measures must be taken to avoid danger in case of a possible failure.) -
Page 5: Table Of Contents
SM-A13794-A CONTENTS CONTENTS PREFACE ........................... i SAFETY INFORMATION ....................ii Precautions on Product Use ..................iii Precautions on Product Disposal .................. iii CONTENTS ........................iv PRODUCT OVERVIEW ..................... 1 Model Number Indication ..................1 Specifications ...................... 2 Dimensions ......................3 Internal Structure .................... -
Page 6: Product Overview
SM-A13794-A 1. PRODUCT OVERVIEW 1. PRODUCT OVERVIEW 1.1 Model Number Indication 2019-03-20... -
Page 7: Specifications
SM-A13794-A 1. PRODUCT OVERVIEW 1.2 Specifications 2019-03-20... -
Page 8: Dimensions
SM-A13794-A 1. PRODUCT OVERVIEW 1.3 Dimensions The X Type does not have a pop-up indicator. The E dimension shows the minimum dimension required to remove the element. Allow for the auto-drain piping dimensions when actually laying the pipe. 2019-03-20... -
Page 9: Internal Structure
SM-A13794-A 1. PRODUCT OVERVIEW 1.4 Internal Structure P, M type X type 2019-03-20... -
Page 10: Installation
SM-A13794-A 2. INSTALLATION 2. INSTALLATION 2.1 Environment Do not use the product in an environment where: • Ambient temperature is outside the range of 5°C to 60°C • Water drop or cutting oil can splash onto the product • Condensation may occur due to high humidity and temperature change •... - Page 11 SM-A13794-A 2. INSTALLATION Chemical resistance of plastic Type of Polyamide Classification Major chemical products Example of general use chemicals resin Inorganic Acid Sodium hypochlorite, Hydrochloric acid, Pickling solution for metal, acidic chemicals sulfuric acid, hydrofluoric acid, phosphoric degreasing solution, and film treatment acid, and chromic acid solution Alkali...
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Page 12: Unpacking
SM-A13794-A 2. INSTALLATION 2.2 Unpacking • Check that the model number ordered and the model number indicated on the product are the same. • Check the exterior of the product for any damage. 2.3 Mounting • Install to withstand the weight of the product. Inadequate installation may cause water leak, injury due to falling. -
Page 13: Piping
SM-A13794-A 2. INSTALLATION 2.4 Piping 2.4.1 Pipe cleaning Before piping, blow air into the pipes to clean the interior and to remove cutting chips and foreign matters. Remove cutting oil and rust preventive oil on the pipes and couplings. Especially flush M/X type carefully. 2.4.2 Seal material Apply a seal tape or seal material to the screw threads leaving two or more threads at the pipe end uncovered or uncoated. - Page 14 SM-A13794-A 2. INSTALLATION • If the air compressor can not be stopped in continuous operation, we will recommend to install a bypass piping and install a similar filter. • Flush after removing elements, at the end of installation etc. 2019-03-20...
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Page 15: Usage
SM-A13794-A 3. USAGE 3. USAGE 3.1 Safety Instruction WARNING Use the product within the specifications. Before removing the bowl, stop supplying the compressed air, release the pressure from the bowl, and check that there is no residual pressure in the bowl. •... -
Page 16: Maintenance And Inspection
SM-A13794-A 4. MAINTENANCE AND INSPECTION 4. MAINTENANCE AND INSPECTION 4.1 Periodic Inspection 4.1.1 Element replacement period • Replace P/M type filter element, before the pop up indicator become red or one year of use, whichever comes first. Do not use clogged element can not be regenerated even after washing. •... - Page 17 SM-A13794-A 4. MAINTENANCE AND INSPECTION Replace the element ①Insert the new element to the bowl. ②Return to the bowl original position. ③Turn the bowl to the right and shut. ④Confirm the counter mark is matched. Counter mark 2019-03-20...
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Page 18: How To Replace Automatic Drain
SM-A13794-A 4. MAINTENANCE AND INSPECTION 4.2.2 How to replace Automatic drain Stop supplying compressed air and release pressure in the filter. (Do not release pressure from the primary side.) Turn the bowl to the left. Remove it with belt wrench etc. The hexagon nut is attached to the bottom of the filter, turn it and remove the automatic drain. -
Page 19: Maintenance Parts
SM-A13794-A 4. MAINTENANCE AND INSPECTION 4.3 Maintenance Parts Parts O-ring kit ③④⑭ Automatic drain⑪⑬⑯ Model Number AF2-05□25A AF2-05K-FLA12532 AF2-08□32A AF2-11□40A AF2-DRN-FLA14439 AF2-08K-FLA12533 AF2-13□50A AF2-20□50A AF2-24□65A AF2-24K-FLA12534 □ indicates the type P/M/X. The O-ring kit consists of two elements part, one bowl part and one nut part. -
Page 20: Troubleshooting
There are scratches on O-ring for bowl. Replace the O-ring. There is external leakage. Tightening of screw or bowl is loose. Tighten the screw or the bowl. If you have any other questions or concerns, contact your nearest CKD sales office or distributor. 2019-03-20... -
Page 21: Warranty Provisions
If the product specified herein fails for reasons attributable to CKD within the warranty period specified below, CKD will promptly provide a replacement for the faulty product or a part thereof or repair the faulty product at one of CKD’s facilities free of charge.
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