Introduction 1.3 Limitation of liability All information and notes in these operating instructions You have made a good choice by purchasing a Unicraft were summarised while taking applicable standards and Electrical Cable Winch. rules, the state-of-the-art technology and our long-term knowledge and experiences into consideration.
Safety Obligations of the operating company CAUTION! If the electrical cable winch is used for commercial pur- This combination of symbol and signal words indi- poses, the operating company the electrical cable winch cates a potentially dangerous situation which may must comply with the legal working safety regulations.
Safety 2.3 Requirements to staff 2.4 Personal protective equipment Qualifications The personal protective equipment serves to protect per- The different tasks described in this manual represent sons against impairments of safety and health while different requirements to the qualification of the persons working.
Safety Motor overload protection 2.7 General safety regulations The electrical cable winch is not suitable for continuous operation. If the intended operating time is exceeded, the NOTE! motor overheats and the electrical cable winch witches itself off. After a sufficient cooling phase, the motor auto- All local regulations (the latest valid version) which matically switches back to operational readiness.
Indended Use Technical Data 2.9 Checks Hoisting cables are classed as a load-carrying device re- 4.1 Table quiring inspection. For this reason, the following guide- lines issued by the trade association central office for ac- cident prevention regarding steel cables used in lifting ESW 500 ESW 800 operations must be complied with: DIN 685 Part 5 Nov.
Transport, Packaging, Storage Transport, Packaging, Stor- Description of Device 6.1 Illustration Illustrations in these operating instructions may de- 5.1 Transport viate from the original. Check the electrical cable winch on delivery for any visi- ble transportation damage. If you notice any damage to the device please report this immediately to the carrier or dealer.
Installation Installation Use protective gloves! Wear protective clothes! DANGER! Fig. 5: Insert the safety contact 2 into the safety switch 1 Risk of death due to electric cur- rent! ATTENTION! Contact with live components may result in immediate danger to life due to electric shock. If the safety contact has not been plugged into the safety switch, the electrical cable winch cannot be - Work on the electrical system must only be carried...
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Operation CAUTION! Use protective gloves! Risk of crushing! Injuries to hands and fingers may result from improper use of the electrical cable winch. Wear safety boots! - Never grasp the cable while the equipment is in op- eration. Wear protective clothes! DANGER! Risk to life due to overload! Beams not intended for use with the Electrical Cable...
Operation When the unwind rope limiter switches off the electrical 8.3 Raising a load cable winch, the circuit is interrupted and the machine is stopped. ATTENTION! If the electrical cable winch cannot lift a weight immedi- ately, switch off the electrical cable winch immediately to The electrical cable winch may only be connected to 230 V alternating current! avoid damage and accidents.
Care, Maintenance and Repair Care, Maintenance and Repair 8.4 Lowering of a load NOTE! ATTENTION! The rope must not be completely unwound! At least 5 The electrical cable winch must be disconnected windings must remain on the drum. If the red marking from the power supply system before starting any becomes visible, the winch must be stopped immedi- maintenance, servicing or repair work!
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Care, Maintenance and Repair Maintenance schedule Mainte- Maintenance tasks If an increase in wear is noted during regular inspections, nance the maintenance intervals should be decreased in ac- intervals cordance with the actual signs of wear. Contact the man- as required Replacement of steel cable and load ufacturer for further information concerning maintenance hook...
Testing the electrical cable winch Model ESW 800 Load hook Hook on roller Model ESW 500 ESW 800 Thickness T3 [mm] 12 mm 13 mm Cable diameter Ø 4,0 mm Ø 5,0 mm Thickness W1 [mm] 16 mm 17 mm Tensile strength 1870 N/mm 1960 N/mm...
Troubleshooting 11 Troubleshooting Problem Possible cause Solution The electrical cable winch motor is 1. Switch defective. 1. Replace switch. not functioning. 2. Motor defective. 2. Change motor. 3. Bad contact. 3. Check contacts. Temperature of motor too high. 1. Long service life. 1.
Spare Parts 13 Spare Parts Example The load hook for the electrical cable winch ESW 500 DANGER! must be ordered. The load hook is identified in the spare Danger of injury by the use of parts drawing with the number 88. wrong spare parts! Dangers may result for the user and damages as well By ordering spare parts, please send a copy of drawing...
Spare Parts 13.2 Spare parts drawing In case of service, the following drawing shall help to identify the necessary spare parts. If necessary, send a copy of the parts drawing with the marked components to your authorised dealer. Fig. 10: Spare parts drawing ESW 500 and ESW 800 ESW-Series | Version 1.08...
According to Machinery Directive 2006/42/EC Annex II 1.A Manufacturer / distributor: Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Starße 26 D-96103 Hallstadt hereby declares that the following product Product group: Unicraft® Werkstatttechnik Type of the device: Electrical Cable Winch Designation of the device*: ESW 500 ESW 800 Item number*:...
Maintenance Schedule 16 Maintenance Schedule Maintenance schedule 40 h 40 h 200 h As re- 200 h As re- quired quired nually Data Opera- Staff Signature ting hours ESW-Series | Version 1.08...
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Maintenance Schedule Maintenance schedule 40 h 40 h 200 h As re- 200 h As re- quired quired nually Data Opera- Staff Signature ting hours ESW-Series | Version 1.08...