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Dane Technologies QuicKART 2000 Series Service Manual

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QuicKART 2000 Series
Dane Technologies, Inc.
7105 Northland Terrace
Minneapolis, MN 55428
Part No. 970-011
Service Manual
QuicKART
Electric Utility Machine
Manufactured by:
Phone:
763-544-7779
Toll Free:
1-888-544-7779
Fax:
763-544-4234
www.danetechnologies.com
Rev. Date: 3/1/06

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Summary of Contents for Dane Technologies QuicKART 2000 Series

  • Page 1 QuicKART 2000 Series Service Manual QuicKART Electric Utility Machine Manufactured by: Dane Technologies, Inc. Phone: 763-544-7779 7105 Northland Terrace Toll Free: 1-888-544-7779 Minneapolis, MN 55428 Fax: 763-544-4234 www.danetechnologies.com Part No. 970-011 Rev. Date: 3/1/06...
  • Page 2 And Diagrams • QuicKART 2000 series Troubleshooting • QuicKART 2000 series Service Bulletins • QuicKART 2000 series Exploded View Diagrams • QuicKART 2000 series Parts Order Information Note on radio equipment used: This device complies with part 15 of the FCC Rules. Operation is subject to the following...
  • Page 3 QuicKART 2000 SERIES Operating Instructions QuicKART Electric Utility Machine Manufactured by: Dane Technologies, Inc. Phone: 763-544-7779 7105 Northland Terrace Toll Free: 1-888-544-7779 Minneapolis, MN 55428 Fax: 763-544-4234 www.danetechnologies.com Part No. 970-011 Rev. Date: 3/1/06...

  • Page 4: Table Of Contents

    Owner’s Manual Operating Instructions Table of Contents QuicKART 2000 WARNINGS & SAFETY NOTES ..............5 QuicKART 2000 SERIES LABELS ....................7 QuicKART 2000 LABEL LOCATIONS ..................9 QuicKART 2500 LABEL LOCATIONS ..................9 QuicKART 2000 CART STRAP ACCESSORY ................. 10 UNPACKING THE QuicKART 2000..................

  • Page 5: Quickart 2000 Warnings & Safety Notes

    Always look behind the QuicKART before and while operating in reverse. Batteries must be fully charged initially before using the QuicKART. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 6 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 7: Quickart 2000 Series Labels

    QuicKART 2000 SERIES LABELS The QuicKART 2500 uses label 500-105 instead of 500-021 The QuicKART 2500 uses label 500-108 instead of 500-053 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 8 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 9: Quickart 2000 Label Locations

    QuicKART 2000 LABEL LOCATIONS QuicKART 2500 LABEL LOCATIONS Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 10: Quickart 2000 Cart Strap Accessory

    QuicKART 2000 CART STRAP ACCESSORY Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 11 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 12 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 13: Unpacking The Quickart 2000

    See page 38 for directions on how to program the remote control transmitter. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 14: Quickart 2000 Important Maintenance Notes

    Adequate ventilation is essential for safety. Do not lay metal objects on the batteries. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 15: Overview Of Operation

    The use of the Dane Technologies’ "Cart Depot" creates an integrated system for cart collection, which enhances productivity even further. Additional optional accessories are also available. These include an optional snowplow, snow tires and chains.

  • Page 16: Quickart 2000 - Top View

    QuicKART 2000 – TOP VIEW QuicKART 2000 – REAR VIEW Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 17: Quickart 2000 - Side View

    QuicKART 2000 – SIDE VIEW Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 18: System Wiring Diagram

    SYSTEM WIRING DIAGRAM Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 19: System Junction Box

    SYSTEM JUNCTION BOX Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 20: System Junction Box Diagnostic Lights

    Hourglass symbol blinks every ten seconds when drive command is present to indicate that meter is timing machine operation. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 21: Cart Coupler & Roller Guide Assembly

    CART COUPLER & ROLLER GUIDE ASSEMBLY Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 22: Attaching The Collection Cart

    ATTACHING THE COLLECTION CART Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 23 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 24: Quickart Hitches And Yokes

    QuicKART HITCHES AND YOKES Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 25 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 26 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 27 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 28 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 29 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 30 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 31: Orientation To The Quickart 2000

    Pressing the "HORN" button will sound the horn loudly as long as it is pressed. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 32 Twisting the grip slowly brings the QuicKART to a gradual stop. Releasing it rapidly stops the QuicKART very quickly. Maximum braking force is applied when the throttle is fully released. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 33: Remote Control

    EMERGENCY. PRESS AND HOLD UNTIL KEY IS TURNED OFF. CONTROL PANEL FLASHES MOTOR CONTROL ERROR CODE Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 34: Operation Of The Quickart 2000

    See illustration on page 22 and 23. Additional shopping carts can now be collected to form a train of a maximum of 30 carts. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 35 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 36: Battery Charging

    If another cord must be used, it must be 16 gauge or larger and no longer than 10 feet in length. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 37: Remote Control: Battery Changing

    Before replacing the back, ensure that the gray rectangular gasket around the edge of the battery compartment is in good condition. If the gasket is damaged, return the remote to Dane Technologies for repair. Also, ensure that the red and black wires leading away from the battery terminals and the black wire at the opposite end of the remote are intact.

  • Page 38: Remote Control: Battery Changing Diagram

    QuicKART now responds to the remote signal. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 39: Quickart 2000-2500 Maintenance Notes

    If the QuicKART malfunctions in any way, turn it off and remove the key. Immediately report the malfunction to the appropriate store manager as well as Dane Technologies. Do not use the QuicKART until it has been repaired by an authorized service technician.
  • Page 40 Apply grease to rear swivel wheel using a standard grease gun, two places. Have your authorized service center check your QuicKART completely. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 41: Changing Front Tires

    QuicKART to the ground. Tighten the 4 lug nuts again ensuring that they are tightened to a minimum of 50 foot-pounds torque. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 42: Changing Rear Tire

    Note: Variations in the hardware configuration may occur. Save all hardware and use it as it was removed when replacing wheel. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 43: Technical Specifications

    2.80 MPH REMOTE CONTROL: Power Requirement: 4 Standard 1.5 volt AA radio batteries, Range: 100 feet Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 44: Quickart Warranty

    Technologies or to an authorized Dane Technologies representative for inspection. If the component has failed due to a defect in material or workmanship, it will be exchanged or repaired at the discretion of Dane Technologies at no charge to the QuicKART owner.
  • Page 45 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 46 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 47 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 48 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 49 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 50 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 51 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 52 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 53 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 54 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 55 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 56 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 57 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 58 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 59 QK-2000 Drive Motor Brake Assembly Test................73 QK-2000 Throttle Grip ......................... 74 QK-2000 Battery Pack and Battery Charger ................76 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 60: Qk-2000 System Configuration

    In the QK-2000, 36 volts is used to release the brake but after a few seconds it drops to approximately 18 volts to reduce battery consumption and heat generation. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 61 If the remote is changed the receiver must be re-programmed. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 62 1. Manual or Remote operation 2. Forward or Reverse operation 3. Stop Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 63 Test the other two diagnostic lights to determine if it is a total radio system failure or not. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 64 Hour meter records the length of time the machine drive command is on. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 65 “Float” state the charger can be left connected indefinitely (limited only by the practical service life of the battery), until disconnected. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 66 Once connected, a waiting period of about 3 seconds elapses before the charger recognizes the battery. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 67 Hinge--Allows the body to be opened for viewing the insides of the machine. This hinge is made of stainless steel so it will not rust. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 68: Qk-2000 Curtis Junction Box Test Voltages

    3 (green) +12 volts when machine is stopped, 0 volts when fast speed is activated by remote. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 69 0 volts (ground). 4 (black) 0 volts with brake lever in (normal) 12 volts with lever pulled out. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 70: Qk-2000 Curtis Motor Control Diagnostic Lights

    2) Broken throttle pot 3) Broken throttle mechanism Speed Limit Pot Fault (SPD LIMIT POT FAULT) Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 71 2) Excessive load on vehicle 3) Improper mounting of controller 4) Operation in extreme environment Not Used Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 72: Qk-2000 And Qk-2500 Drive Wheel Aluminum Hub

    A hammer can be used for this operation but must have solid support to drive in the new stud. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 73: Qk-2000 Drive Motor Brake Assembly Test

    "in". The white wires will show continuity if the switch is closed (normal operation) and open if the lever is pulled "out." Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 74: Qk-2000 Throttle Grip

    Brown to black will go from zero ohms to about 5,000 ohms Blue to brown will go from 5,000 ohms to zero ohms Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 75 It does not, however, indicate if the throttle is working properly over its entire range of travel. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 76: Qk-2000 Battery Pack And Battery Charger

    If only 24 volts is shown on the meter, it is likely they are damaged, maybe permanently, or will have a much-shortened life. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 77 40 minutes. A fully charged battery pack could read as high as 44 volts for a period of time after charging. Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 78 810-036 QuicKART, US CHARGER AND CORD..............105 810-037 QuicKART EU CHARGER AND CORD ..............106 110-066 CART RESTRAINT - ASSEMBLY................107 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 79: Quickart 2000 - Basic Assembly, Usa

    150-003 QuicKART 2000 - BASIC ASSEMBLY, USA Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 80 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 81: Quickart 2000 - Basic Assembly, Europe - 433 Mhz

    150-005 QuicKART 2000 - BASIC ASSEMBLY, EUROPE - 433 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 82 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 83: Quickart 2500 - Basic Assembly, 16" Tire

    150-012 QuicKART 2500 - BASIC ASSEMBLY, 16” TIRE Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 84 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 85 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 86: Quickart 2000 - Basic Assembly, Uk - 433 Mhz

    150-016 QuicKART 2000 - BASIC ASSEMBLY, UK - 433 MHz Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 87 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 88: Quickart 2500 - 433 Mhz - Ce

    150-017 QuicKART 2500 - 433 MHZ - CE Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 89: Quickart 2000 - Basic Chassis, Walmart

    150-036 QuicKART 2000 - BASIC CHASSIS, WALMART Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 90 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 91: Horn Assembly

    100-050 HORN ASSEMBLY Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 92: Quickart 2000 - Motor Controller/Contactor Assy

    100-069 QuicKART 2000 - MOTOR CONTROLLER/CONTACTOR ASSY Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 93: Quickart 2500 - Motor Controller/Contactor Assy

    100-246 QuicKART 2500 - MOTOR CONTROLLER/CONTACTOR ASSY Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 94: Quickart 2000 - Handlebar Assembly

    100-075 QuicKART 2000 - HANDLEBAR ASSEMBLY Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 95 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 96: Beacon Post Assembly - Quickart 2000

    100-095 BEACON POST ASSEMBLY - QuicKART 2000 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 97: Beacon Post Assembly - Quickart 2000 (Europe)

    100-096 BEACON POST ASSEMBLY - QuicKART 2000 (EUROPE) Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 98: Quickart 2000 - Breakaway Beacon

    100-248 QuicKART 2000 - BREAKAWAY BEACON Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 99: Quickart 2500 - Transaxle Assembly

    100-166 QuicKART 2500 - TRANSAXLE ASSEMBLY Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 100: Quickart 2000 - Transaxle & 4-Pole Motor

    100-245 QuicKART 2000 – TRANSAXLE & 4-POLE MOTOR Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 101: Quickart 2000 - Brake Rod Assembly

    100-034 QuicKART 2000 – BRAKE ROD ASSEMBLY Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 102: Quickart 2500 - Brake Rod Assembly

    100-047 QuicKART 2500 – BRAKE ROD ASSEMBLY Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 103: Quickart Wiring Diagram

    680-013 QuicKART WIRING DIAGRAM Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 104: Quickart 2500 Overall Wiring Diagram

    680-027 QuicKART 2500 OVERALL WIRING DIAGRAM Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 105: Quickart, Us Charger And Cord

    810-036 QuicKART, US CHARGER AND CORD Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 106: Quickart Eu Charger And Cord

    810-037 QuicKART EU CHARGER AND CORD Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

  • Page 107: Cart Restraint - Assembly

    110-066 CART RESTRAINT - ASSEMBLY Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 108 Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 109 Please feel free to call or e-mail me at any time with questions or comments. Sincerely, Paul Halvorson Vice President-Service 888-544-7779, Ext 4436 paulh@daneindustries.com Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 110 ORDERING AND INVOICING PROCEDURES ORDERING PARTS: Call Dane Technologies at 888-544-7779 then choose the parts or service option 1. Please provide a purchase order # and, if applicable, the location of the customer store and the serial number of the QuicKART.
  • Page 111 Pliers or channel lock 23) 1 Programmable Programmer (100-106) 24) 1/16” Molex pin extractor (P/N WM 9929-ND) Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 112 Brush & spring kit * 360-043 16" tire knobby (2500) * 230-021 Hub assy. Kit Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 113 Motor * 300-030 Motor brush kit (4) * Only needed if 2500's are being serviced Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...
  • Page 114 WARRANTY PARTS REQUIRED TO BE RETURNED The following parts must be returned to Dane Technologies on all warranty claims. Returning the Warranty Claim Form with the parts will ensure prompt, accurate processing. If you have questions, please call 888-544-7779. QuicKART 2000/2500...
  • Page 115 Function test Inspect rollers and yokes Operation test Any other problems: ____________________________________________________________________________________ ____________________________________________________________________________________ Comments: ____________________________________________________________________________________ ____________________________________________________________________________________ Dane Technologies, Inc. QuicKART 2000 Series Service Manual 7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-011 Rev. 3/1/06...

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