Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page CHAPTER 1 - SAFETY INSTRUCTIONS 1 - SCOPE ..............................3 2 - GENERAL INSTRUCTIONS ......................3 3 - PERSONAL SAFETY .........................3 3.1 - Earthing connection ........................3 3.2 - Differential circuit-breaker ......................3 3.3 - Power supply ..........................3 4 - TOOL USE HAZARDS ........................3 5 - TOOL CARE AND SERVICE ......................3...
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page CHAPTER 1 - SAFETY INSTRUCTIONS 1 - SCOPE This tool has been designed to assemble and disassemble screws in wood, metal and plastic materials. No other use will be per- mitted.
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page CHAPTER 2 - DESCRIPTION AND OPERATION 1 - GENERAL EAP/EDP tools are electric fastening tools directly supplied by mains. They are fitted with a torque transducer for high-precision torque control. Main parameters (torque; speed) can be adjusted directly on the tool using a display and 3 programming keys. It is also possible, whatever the option, to completely programme the tool and to save the parameters using a PDA (Personal Digital Assistant) via a wireless connection between the tool and the PDA.
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page Ø47 Ø53 Ø68 Ø46 ØB (2.68") (1.81") (1.85") (2.08") 3/8" ØA Models Torque Maximum speed Out- Weight (Nm) (rpm) min max 115VAC 230VAC mm " " " " EAP1.5-15-* 1016 28 1.103 27 1.064 45.5...
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 1.4 - Description Operator interface Run Reverse button Report LEDs Trigger Push/Pull detachable mains power cord 1.4.1 - Report LEDs The operator is informed at a glance of the tightening results through report LEDs.
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page CHAPTER 3 - START-UP 1 - ON RECEIVING THE TOOL Check that the following items are included in the kit supplied with the tool: • the certificate of conformity, •...
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page CHAPTER 4 - PROGRAMMING 1 - PROGRAMMING DIRECTLY ON THE TOOL 1.1 - Description The tool has been designed for an easy, optimum, fast and secured start-up. The parameters directly programmable from the tool are: •...
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 1.2.2 - Parameter choice From the programming mode, press to scroll the parameters. When you press they are displayed in the following order: 1 torque 2 unit 3 learning Current unit Current value 4 speed...
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 10 / 1.2.5 - Learning It is recommended to use the learning function to programme the tool. This function is used to easily optimise all the tightening parameters, including parameters which can only be reached through the PDA (run down torque, angle tolerance, etc.).
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 11 / Manual speed adjustment: When it is not possible to learn the joint, it is possible to adjust the speed according the joint hardness. It is suggested to use angle values of the following table.
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 12 / CHAPTER 5 - TIGHTENING RESULTS 1 - TIGHTENING RESULTS ON THE TOOL 1.1 - Report LEDs The operator is informed at a glance of the tightening results through report LEDs (green, yellow and red). Advance tool (TA) - Torque control + Angle monitoring Torque Disassembly limit...
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 13 / LEDs colour Interpretation Action Green The torque and the angle are inside the programmed limits. None (tightening correct) Yellow The minimum torque value has not been exceeded. The screw has operator tighten undergone no stress, the tightening operation has been stopped too...
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 14 / CHAPTER 6 - MAINTENANCE 1 - MAINTENANCE LIGHT The tool is fitted with a maintenance alarm which goes on as soon as the tool has performed a programmed number of cycles.
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 15 / APPENDIX 1 - ERROR TABLE Error Description Checking/Actions Torque low The torque reached is lower than the torque minimum tolerance. The tool stooping too soon could be due to an angle value equal or higher than the safety angle (red report, look for causes in the assembly), to the operator who released the throttle too soon (yellow report) or because the "Max time"...
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Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 16 / Error Description Checking/Actions Overheating of IGBT The IGBT dissipator temperature is higher than 80°C. Wait for the tool to cool down. The tool can tighten again when the temperature is lower than approximately 60°C.
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Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 17 / Error Description Checking/Actions E411 Exceeding of the maximum engine Wait for the tool to cool down. The tool can tighten again when the temperature (60°C); tool temperature is lower than 55°C. This means that the tool tightening rate completes the cycle in progress is too big or that the ambient temperature is higher than the usual temperature.
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Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 18 / Error Description Checking/Actions E534 Writing error of approach torque E536 Writing error of the error table E666 Error in the linearity table This error can only appear at the end of the first phase of the engine tuning.
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Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 19 /...
Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 20 / APPENDIX 2 - PART LIST LOCTITE 243 LOCTITE 243 LOCTITE 243 LOCTITE 222 LOCTITE 243 60 mm 60 Nm 10 mm 20 Nm 60 mm 60 Nm 10 mm 0.7 Nm 60 mm...
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Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 21 / Kit No 1 Kit No 5 Reference Tool Reference Tool 6153964995 6159187995 Kit No 6 Reference Tool 6153965015 Kit No 2 Reference Tool 6153965005 Kit No 7 Reference Tool 6153964465...
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Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 22 / Kit No 9 Reference Tool 6153965045 EAP1.5-15-* 6153965055 EAP1.5-20-*; EDP1.5-15-* Kit No 13 6153965065 EAP2-20-* 6153965075 EAP1.5-26-* Reference Tool 6153965085 EAP2-30-*; EAP2-40-*; EDP2-24-* 6153967125 EAP1.5-15-*; EAP2-30-*; EDP2-24-*; EAP2-40*;...
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Part no 6159936431 Issue no EAP/EDP Language English Date 09/2009 Page 23 / Kit No 17 Kit No 21 Reference Tool Reference Tool 6153966045 EAP1.5-15-* ; EAP1.5-20-* ; EAP1.5-26-* 6159174740 EAP*2; EDP*2 EAP2-20-* ; EAP2-30-* 6159174750 EAP*1; EDP*1 6153966055 EAP2-40-* 6153966065 EAP2-65-* Kit No 22...
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