Leuze LBK S-01 Original Operating Instructions

Safe radar system
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Original Operating Instructions
LBK S-01 System
Safe Radar System
We reserve the right to make technical changes
EN•2022-12-15•50149148

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  • Page 1 Original Operating Instructions LBK S-01 System Safe Radar System We reserve the right to make technical changes EN•2022-12-15•50149148...
  • Page 2: Configuration

    © 2022 Leuze electronic GmbH + Co. KG In der Braike 1 73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 www.leuze.com info@leuze.com Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 3: Table Of Contents

    3.2.7 NCC 3.2.8 ICASA 3.2.9 RoHS2 China 3.2.10 KC National restrictions 3.3.1 France and the United Kingdom 3.3.2 Japan 3.3.3 South Korea 3.3.4 Argentina 3.3.5 Mexico 3.3.6 Russian Federation 3.3.7 China Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 4 Contents Get to know LBK S-01 System LBK S-01 System 4.1.1 Definition 4.1.2 Special features 4.1.3 Main components 4.1.4 Controller - sensor communication 4.1.5 Controller - machinery communication 4.1.6 Applications LBK S-01 System controllers 4.2.1 Controller supported 4.2.2 Functions 4.2.3 Structures 4.2.4 System status LEDs...
  • Page 5 5.8.4 Configure the restart prevention function Muting 5.9.1 Description 5.9.2 Muting enabling 5.9.3 Muting activation conditions 5.9.4 Enable muting signal characteristics 5.9.5 Muting status 5.10 Anti-tampering functions: anti-rotation around axes 5.10.1 Anti-rotation around axes Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 6 Calculation of position for sensor height ≤ 1 m 6.4.1 Introduction 6.4.2 Overview of possible installation configurations 6.4.3 Legend 6.4.4 Configuration 1 6.4.5 Configuration 2 6.4.6 Configuration 3 6.4.7 Calculate the real detection distance Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 7 7.1.1 Materials required 7.1.2 Operating system required 7.1.3 Install the LBK Designer application 7.1.4 Initiate LBK S-01 System Install and configure LBK S-01 System 7.2.1 Install the controller 7.2.2 Synchronize the controllers 7.2.3 Define the area to be monitored 7.2.4 Configure the inputs and outputs 7.2.5 Install sensors on the floor...
  • Page 8 8.3.3 Factory reset 8.3.4 Stop signal 8.3.5 Restart signal 8.3.6 Detection access 8.3.7 Detection exit 8.3.8 Dynamic configuration in use 8.3.9 Muting status 8.3.10 Fieldbus connection 8.3.11 MODBUS connection 8.3.12 Session authentication Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 9 9.1.6 CAN bus cables recommended specifications 9.1.7 Side screw specifications 9.1.8 Bottom screws specifications Terminal blocks and connector pin-outs 9.2.1 Digital inputs and outputs terminal block 9.2.2 Voltage and current limits for digital inputs Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 10 10.5 Accessories 10.5.1 Connection Technology – Connection Cables 10.5.2 Connection Technology – Interconnection Cables 10.5.3 Connection Technology – USB Interconnection Cables 10.5.4 Connection Technology – Terminating Resistors 10.5.5 Mounting Technology – Protectors Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 11: Glossary Of Terms

    Tolerance area Area of the field of view where detection or not of a moving object/person depends on the characteristics of the same object itself. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 12: This Manual

    This document includes all the information as Safety Manual according to IEC 61508-2/3 Annex D. Please refer in particular to Safety parameters on page 102 and to System software on page 124. The functioning and safety of the machinery to which LBK S-01 System is connected is out of the scope of this document.
  • Page 13: Safety

    Receives instructions from the machinery manufacturer Machinery Performs maintenance on the system Advanced technical knowledge in the maintenance electrical and industrial safety fields technician Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 14: Safety Assessment

    3.1.5 Intended use LBK S-01 System is certified SIL 2 according to IEC/EN 62061 and PL d according to EN ISO 13849-1. It performs the following safety functions: Access detection function: access of one or more persons to a hazardous area deactivates the safety outputs to stop the moving parts of the machinery.
  • Page 15: Warnings For The Restart Prevention Function

    The machinery command must be electronically controlled. 3.1.11 Disposal In safety-related applications, comply with the mission time reported in General specifications on page 102. For decommissioning follow the instructions reported in Disposal on page 125. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 16: Conformity

    At the same address all updated certifications are available for download. 3.2.3 Each device of the LBK S-01 System complies with Part 15 of the FCC Rules. LBK S-01 contains FCC ID: UXS-SMR-3X4. Operation is subject to the following two conditions:...
  • Page 17: Srrc

    LBK S-01 is a micro-power (short range) radio transmission equipment, type G, and does not require any type approval. zh-CN LBK S-01是 一种 微 功 率 ( 近程 ) 无 线 电 传 输设 备 , G型 , 不 需要 任 何 类型 认 可 。 3.2.5 IMDA 3.2.6...
  • Page 18: Icasa

    ICASA TA 2019-5126 APPROVED 3.2.9 RoHS2 China According to the SJ/T 11364-2014 Standard of the People’s Republic of China for the Electronic Industry. Model: LBK ISC BUS PS, LBK ISC-02, LBK ISC-03, LBK S-01 Hazardous substances Component Hexavalent Polybrominated Polybrominated...
  • Page 19 3  Safety zh-CN 本 表 格依 据 中 华 人民 共 和 国 SJ/T11364的 规 定 编制 。 模 型 : LBK ISC BUS PS, LBK ISC-02, LBK ISC-03, LBK S-01 有 害 物 质 多 溴 联 多 溴 二...
  • Page 20: National Restrictions

    3.3.1 France and the United Kingdom LBK S-01 System is a short-range device in class 2 in accordance with the directive 2014/53/EU (RED - Radio equipment) and is subject to the following restrictions: Restrictions in UK and France. In the United Kingdom and in France, the national allocation of frequencies does not allow the free use of the whole band 24-24.25 GHz.
  • Page 21: Argentina

    Ограничения в Российской Федерации. Порядок использования частот в Российской Федерации не предусматривает свободного использования всего диапазона 24-24,25 ГГц. Необходимо правильным образом выбрать страну в приложении LBK Designer, после чего разрешенный диапазон 24,05-24,25 ГГц будет выбран автоматически. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 22: China

    0° C or 32° F. zh-CN 中 国 的限 制 。 在 中 国使 用 须 严 格符 合 操 作 温度 范 围 , 不能 低 于 0°C或 32°F。 Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 23: Get To Know Lbk S-01 System

    MODBUS (if available) 4.1.3 Main components LBK S-01 System is composed of a controller and up to six sensors. The LBK Designer application allows system operation configuration and checks. Leuze electronic GmbH + Co. KG...
  • Page 24: Controller - Sensor Communication

    In the absence of other control systems, LBK S-01 System can be connected to the devices that control the power supply or machinery start-up.
  • Page 25: Lbk S-01 System Controllers

    4.2.1 Controller supported The LBK S-01 System supports three different controllers. The main difference among them are the connection ports and therefore the communication interfaces available: LBK ISC BUS PS: two Ethernet ports for Fieldbus, an Ethernet port for system configuration and...
  • Page 26: Structures

    4  Get to know LBK S-01 System 4.2.3 Structures LBK ISC BUS PS LBK ISC-02 LBK ISC-03 Part Description Controller I/O terminal block LBK ISC BUS PS, LBK ISC-02, LBK ISC-03 System status LEDs LBK ISC BUS PS, LBK ISC-02, LBK ISC-03...
  • Page 27: System Status Leds

    4  Get to know LBK S-01 System Part Description Controller CPU LEDs: LBK ISC BUS PS, LBK ISC-02, LBK ISC-03 on the right: status of hardware functions of the primary micro-controller off: normal behavior steady red: contact Technical Support only for LBK ISC BUS PS and LBK ISC-02,...
  • Page 28: Inputs

    4  Get to know LBK S-01 System 4.2.6 Inputs The system has two type 3 digital inputs (according to IEC/EN 61131-2). Each digital input is dual channel, and the ground reference is common for all the inputs (see Technical references on page 102).
  • Page 29: Sns Input

    4  Get to know LBK S-01 System 4.2.8 SNS input The controller also has an SNS input (high logic level (1) = 24 V) to check the correct functioning of the chip that detects the status of the inputs. NOTICE If at least one input is connected, the SNS input "V+ (SNS)"...
  • Page 30 Restart feedback signal) WARNING To use LBK S-01 System for a category 3 safety system, both the channels of a safety output must be connected to the safety system. Configuring a safety system with only one channel safety output may result in serious injuries due to an output circuit fault and a failure of the machine to stop.
  • Page 31: Ossd Diagnostic Checks

    4  Get to know LBK S-01 System 4.2.10 OSSD diagnostic checks Per default, the OSSD Diagnostic check (e.g. for short circuits) is deactivated. This check can be activated through the LBK Designer application (Settings > Digital Input-Output). If activated, the controller will monitor: Short-circuit between OSSDs 24V short-circuit (only trips on demand, i.e.
  • Page 32: Structure

    4  Get to know LBK S-01 System 4.3.2 Structure Part Description Sensor Screws for fastening the sensor at a specific inclination Mounting bracket Status LED Connectors for connecting the sensors in a chain and to the controller 4.3.3 Status LED...
  • Page 33: Authentication

    4.4.3 Authentication The application can be downloaded free of charge at www.leuze.com. Some functions are password protected. The admin password can be set through the application and then saved on the controller. The available functions according to authentication type are presented as follows:...
  • Page 34: Fieldbus Communication

    4  Get to know LBK S-01 System Page Function Settings Configure the sensors. Choose the detection fields dependency. Enable the anti-tampering functions. Synchronize more controllers. Configure the auxiliary inputs and outputs function. Set labels for controllers and sensors. Configure, show and change the network parameters (if available).
  • Page 35: Data Exchanged Through Fieldbus

    4  Get to know LBK S-01 System 4.5.3 Data exchanged through Fieldbus The following table details the data exchanged through the Fieldbus communication: WARNING The system is in alarm if the "controller status" byte of the "System configuration and status"...
  • Page 36: Modbus Communication

    4  Get to know LBK S-01 System MODBUS communication 4.6.1 MODBUS support The MODBUS communication uses the Ethernet port (MODBUS TCP) and consequently is only available for LBK ISC BUS PS and LBK ISC-02 controllers. 4.6.2 MODBUS communication enabling In the LBK Designer application, click on Settings > MODBUS Parameters > ON to enable the feature.
  • Page 37: System Configuration

    4.7.2 Dynamic system configuration LBK S-01 System allows a real-time adjustment of the most important system parameters, providing the means to switch dynamically among different preset configurations. Via the LBK Designer application, once the first system configuration (default configuration) has been set, it is possible to set alternative presets to allow a dynamic real-time reconfiguration of the monitored area.
  • Page 38: Dynamic Configuration Through The Safety Fieldbus

    If the activation is set for both the digital inputs and the safety Fieldbus, LBK S-01 System uses the digital input data and ignores the dynamic changes made through the safety Fieldbus.
  • Page 39: Safe Configuration Switch

    4  Get to know LBK S-01 System WARNING The firmware version 1.1.0 of the controller does not support safety communication on the Fieldbus interface. 4.7.6 Safe configuration switch WARNING The new dynamic configuration is activated every time the command is received (via digital input or Fieldbus command) regardless of the system status.
  • Page 40: Functioning Principles

    All these factors have been analyzed for a human body during the safety validation of LBK S-01 System and cannot lead to a dangerous situation. These factors may occasionally influence the behavior of the system causing spurious activation of the safety function.
  • Page 41: Detection Field Parameters

    These are the programmable parameters for each detection field: detection distance safety working mode (Both (default), Always-on access detection or Always-on restart prevention) (see Safety working modes and safety functions on page 45) Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 42: Detection Fields Dependency And Detection Signal Generation

    Configure the detection fields and associate them with the dual channel safety outputs according to the risk assessment requirements. In the LBK Designer application, click on Settings > Advanced > Detection field dependency to set the dependency mode of the detection fields. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 43: System Category (According To En Iso 13849)

    5.3.1 System safety degree All controller (LBK ISC BUS PS, LBK ISC-02 and LBK ISC-03) and LBK S-01 are classified PL d according to EN ISO 13849-1, and SIL 2 according to IEC/EN 62061. According to EN ISO 13849-1, the architectures of the controller and LBK S-01 sensor are classified respectively as category 3 equivalent and category 2.
  • Page 44 Sensors belonging to each pair that are installed on two different heights and have the same detection fields: NOTICE For the safety parameters of the category 3 architecture that apply (see Technical references on page 102). Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 45: Safety Working Modes And Safety Functions

    5.4.3 Safety working modes examples The following examples show the four possible combinations of the safety working modes of LBK S-01 System and what changes if the motion is detected in detection field 1 or detection field 2. Leuze electronic GmbH + Co. KG...
  • Page 46 2 remains active and switches to is deactivated and switches to the restart prevention function the restart prevention function Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 47 2 remains active and switches to is deactivated and remains in the the access detection function access detection function Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 48 2 remains active and in the access is deactivated and remains in the detection function access detection function Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 49: Safety Working Mode: Both (Default)

    Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 50: Safety Function: Restart Prevention

     value can be set from 0.1 s to 60 s. Safety working mode: Always-on restart prevention 5.7.1 Safety function: restart prevention This is the only safety function available for the Always-on restart prevention. The restart prevention allows what follows: Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 51: Features Of The Restart Prevention Function

    Only when there are no restrictions does the function ensure that a person is detected when standing up [D]. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 52: Types Of Managed Restart

    Note*: machinery restart is enabled if no motion is detected up to 30 cm (11.8 in) beyond the detection field. Note**: (for all types of restart) other dangerous system statuses may prevent the restart of the machinery (e.g. diagnostic fault, sensor masking, etc.) Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 53: Precautions For Preventing Unexpected Restarting

    1 or detection field 2 (if present). The muting function must be enabled so that it is automatically activated when conditions permit. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 54: Muting Enabling

    Enable the muting signal only when the detection signals of all the sensors of the group are in ON-state. Or if the sensors belonging to different groups, but monitoring the same area, are in ON-state. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 55: Enable Muting Signal Characteristics

    5.10.1 Anti-rotation around axes The sensor detects rotation around its x-axis and z-axis. Note: the axes are those represented in the figure below, regardless of the installation position of the sensor. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 56: Enable The Anti-Rotation Around Axes Function

    Check that the monitored area is the same as Restart prevention Each time the safety outputs defined by the configuration. function are deactivated See Validate the safety functions on page 82. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 57: Anti-Tampering Functions: Anti-Masking

    The sensor has low sensitivity to Installations with a height of more than one changes in the environment. Occlusion meter, where masking is likely to occur only must be evident (deliberate tampering). if voluntary. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 58: Checks When The Anti-Masking Function Is Disabled

    Multi-controller Synchronization 5.12.1 Introduction The multi-controller synchronization function is necessary when multiple LBK S-01 System are sharing the same area and it allows the interferences between their sensors to be removed using a time synchronization signal. Note: the function can be used only if all the sensors have the safety working mode set to Always-on restart prevention.
  • Page 59: Network Topology

    The controllers need a 1 Hz synchronization signal frequency. The digital signal required from the trigger (master) to all the controllers (slaves) is described in the image below. With t in the range [6 ms, 500 ms]. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 60: Enable The Multi-Controller Synchronization Function

    Note*: present only if the trigger source is internal. 4. Connect the cables on the I/O terminal blocks of the controller. See Electrical connections on the next page for more details. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 61: Electrical Connections

    Controller channel 0 (Master) has OSSD3 and OSSD4 configured as Acquisition Trigger. Controller channel 1 (Slave) has Digital Input 1 configured as Acquisition Trigger. Controller channel 2 (Slave) has Digital Input 1 configured as Acquisition Trigger. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 62 Controller channel 1 (Slave) has OSSD3 and OSSD4 configured as Acquisition Trigger, and Digital Input 1 configured as Acquisition Trigger. Controller channel 2 (Slave) has Digital Input 1 configured as Acquisition Trigger. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 63: Sensor Position

    The actual detection field of the sensor also depends on the sensor installation height and inclination. See Calculation of position for sensor height ≤ 1 m on page 67 and Calculation of position for sensor height > 1 m on page 72. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 64: Features Of The 50° Field Of View

    [B]: where the actual detection of a moving object/person depends on the characteristics of the object itself (see Factors that influence the reflected signal on page 40). 6.2.4 Dimensions of the 110° field of view Side view Top view Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 65: Dimensions Of The 50° Field Of View

    6.3.1 Introduction The dangerous area of the machinery to which LBK S-01 System is applied must be calculated as indicated in standards ISO 13855:2010. For LBK S-01 System the fundamental factors for calculation are height (h) and inclination (α) of the sensor (see Sensor position on page 63).
  • Page 66: Sensor Height > 1 M

    Variable Description Value unit Maximum dangerous area access speed 1600 mm/s Total system stopping time (LBK S-01 0.1 + Machinery stopping time System + machinery) (calculated in accordance with standard ISO 13855:2010) Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 67: Calculation Of Position For Sensor Height ≤ 1 M

    3 = Configuration 3: the upper portion and the bottom portion of the field of view always intersect the ground X = Configuration not possible WARNING With configurations not listed in these tables or marked with an “x”, safety functions are not guaranteed. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 68: Legend

    90 | 35.4 100 | 39.4 6.4.3 Legend Element Description Measurement unit α Sensor inclination degrees Sensor installation height Detection distance (linear) Dalarm Detection distance (real) Start detection distance End detection distance Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 69: Configuration 1

    6  Sensor position 6.4.4 Configuration 1 To guarantee that the sensor also detects access by people crawling, respect the following condition: Table Cell Outside Table: 110° field of view 50° field of view Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 70 To guarantee that the sensor also detects the presence of people crawling near the sensor, respect the following condition: Table Cell Outside Table: 110° field of view 50° field of view Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 71: Configuration 3

    The actual detection distance Dalarm is the value to be entered on the Configuration page of the LBK Designer application. Dalarm indicates the maximum distance between the sensor and the object to be detected. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 72: Calculation Of Position For Sensor Height > 1 M

    110° field of view WARNING It is only possible to check if the other configurations respect the performance levels required by the application through the validation procedure (see Validate the safety functions on page 82). Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 73: 50° Field Of View

    Make a cover to protect the sensor from rain, hail or snow. Position the sensor so that it does not frame the ground where puddles might form. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 74: Recommendations For Covering The Sensor

    6.6.4 Position not exposed to precipitation If the installation position of the sensor is not exposed to precipitation, no special precautions are required. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 75: Installation And Use Procedures

    Note: if the installation fails, the dependencies needed by the application may be missing. Update your operating system or contact our Technical Support to receive assistance. 1. Download the application from the www.leuze.com website (from the product download area) and install it on the computer.
  • Page 76: Install And Configure Lbk S-01 System

    9. Save and print the configuration on page 81. 10. If available, Set the controller Ethernet parameters on page 81 11. Validate the safety functions on page 82. Install and configure LBK S-01 System 7.2.1 Install the controller WARNING To prevent tampering, make sure the controller is only accessible to authorized personnel (e.g.
  • Page 77: Configure The Inputs And Outputs

    1. Position the sensor as indicated in the configuration report and fasten the bracket with two tamper- proof screws directly onto the floor or another support. NOTICE Make sure the support does not inhibit machinery commands. 2. Loosen the side screws to tilt the sensor. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 78 7  Installation and use procedures 3. Direct the sensor up to the desired inclination (see Sensor position on page 63). Note: a notch is equal to 10° of inclination. 4. Tighten the screws. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 79: Install The Sensors On The Machinery

    3. Position the sensor parallel to the machinery support. 4. Direct the sensor up to the desired inclination (see Sensor position on page 63). Note: a notch is equal to 10° of inclination. 5. Tighten the screws. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 80: Connect The Controller To The Sensors

    4. Select the SID of the sensor and confirm. automatic 1. Click DISCOVER CONNECTED SENSORS to display the connected sensors. 2. Click ASSIGN NODE IDS > Automatic. semi-automatic Click ASSIGN NODE IDS > Semi-automatic and follow the instructions displayed. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 81: Chain Examples

    4. Wait until all the six LEDs on the controller turns steady green: the Ethernet parameters are set to their default values (see Ethernet connection (if available) on page 103). 5. Configure the controller again. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 82: Validate The Safety Functions

    (e.g. intersection with any side guards), see Example of access points on the next page. Access standing as well as crawling. Access moving slowly and quickly. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 83: Example Of Access Points

    Validate the system with LBK Designer on the next page). 3. Repeat step 1 and 2 for detection field 2. 4. If the safety outputs do not remain deactivated (see Troubleshooting validation on the next page). Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 84: Example Of Stopping Points

    It is computed considering the entire configuration, plus the time of the commit and the name of the computer which did Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 85: Configuration Reports

    4. Click APPLY CHANGES. 5. Upon conclusion of transfer of the configuration to the controller, click to print the report. Note: to save the PDF, a printer must be installed on the computer. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 86: Back Up The Configuration

    Back up the configuration The current configuration can be backed up, including the input/output settings. The configuration is saved in a .cfg file, which can be used to restore the configuration or to facilitate configuration of several LBK S-01 System.
  • Page 87: Change Network Parameters

    In Settings > Fieldbus Parameters change the F-addresses and the Fieldbus Endianness of the controller. 7.5.9 Set labels In Settings > Labels choose the desired labels for the controller and the sensors. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 88: Maintenance And Troubleshooting

    8  Maintenance and troubleshooting Maintenance and troubleshooting Machinery maintenance technician The machinery maintenance technician is a qualified person, with the administrator privileges required to modify the configuration of LBK S-01 System through the software and to perform maintenance. Troubleshooting 8.1.1 Controller LED...
  • Page 89 LBK Designer after the other application, connect to the in sequence device and proceed with the automatic recovery procedure. If the issue persists, please contact Technical Support. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 90: Sensor Led

    Note *: flashes at 200 ms intervals and then with a 2 s pause. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 91: Other Problems

    Download the system log 1. Start the LBK Designer application. 2. Click Settings and then Activity History. 3. Click DOWNLOAD LOG. Note: to save the PDF, a printer must be installed on the computer. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 92: Log File Sections

    Note: when a new system configuration is performed, even the older timestamps are updated in absolute time format. Note: during system configuration, the controller is receiving the local time of the machine where the software is running. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 93: Event Description

    30 Rel. 0 d 00:00:30 [ERROR] SENSOR #1 ACCELEROMETER ERROR (Disappearing) 27 Rel. 0 d 00:00:27 [ERROR] SENSOR #1 ACCELEROMETER ERROR (Code: 0x0012) TILT ANGLE ERROR 5 Rel. 0 d 00:00:05 [ERROR] SENSOR #1 Signal error (Code: 0x0014) MASKING Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 94: Event List

    See Verbosity level for detection access and exit events on the next page Detection exit See Verbosity level for detection access and exit events on the next page Dynamic configuration in Muting status Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 95: Verbosity Level For Detection Access And Exit Events

    Every time the system is configured, the event is logged reporting the incremental count of the configuration from the beginning of the life of the device. Format: System configuration #3 Example: 20 2020/11/18 16:47:25 [INFO] CONTROLLER System configuration #3 Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 96: Factory Reset

    Depending on the selected verbosity level additional parameters are logged: the detection field number, the sensor which detected the motion. Format: Detection exit (field #n) Example: 20 2020/11/18 16:47:25 [INFO] CONTROLLER Detection exit (field #1) Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 97: Dynamic Configuration In Use

    20 2020/11/18 16:47:25 [INFO] CONTROLLER Session OPEN via USB 8.3.13 Validation Every time a validation activity starts or ends on the device, it is logged. The interface used (USB/ETH) is logged as well. Format: Validation STARTED/ENDED via USB/ETH Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 98: Log Download

    Sensors power supply voltage VUSB USB port voltage VREF Inputs reference voltage (VSNS Error) Analog-digital converter 8.4.4 Peripheral error (PERIPHERAL ERROR) Error detected by diagnostics relative to the micro-controller, its internal peripherals or memories. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 99: Configuration Errors (Fee Error)

    Error occurred on the sensors during the configuration process or at the system power up. At least one of the connected sensors did not get the correct configuration. As details, the list of sensors not configured is reported. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 100: Error Events (Sensor)

    Internal chip power supply voltage V1.2 Micro-controller power supply voltage Radar reference voltage VDCDC Main chip power supply internal voltage VOPAMP Operational amplifier voltage VADC REF Analog-digital converter (ADC) reference voltage Analog-digital converter Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 101: Anti-Tampering Sensor (Accelerometer Error)

    Keep the sensor clean and free of any work residues and conductive material to prevent masking and/or poor system operation. 8.7.2 Spare parts Part Product code Sensor LBK S-01 Controller LBK ISC BUS PS, LBK ISC-02, LBK ISC-03 Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 102: Technical References

    Muting: 6.13E-09 [1/h] Stop signal: 6.14E-09 [1/h] Restart signal: 6.14E-09 [1/h] Without PROFINET/PROFIsafe communication: Access detection: 4.50E-08 [1/h] Restart prevention: 4.50E-08 [1/h] Muting: 5.13E-09 [1/h] Stop signal: 5.14E-09 [1/h] Restart signal: 5.14E-09 [1/h] Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 103: Ethernet Connection (If Available)

    Ethernet based interface with different standard Fieldbus (e.g. PROFIsafe) Power supply 24 V DC (20–28 V DC) * Maximum current: 1 A Consumption Max. 5 W Assembly On DIN rail Weight with cover: 170 g (6 oz) Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 104: Sensor Features

    From -30 to +60 °C (from -22 to +140 °F) Storage temperature From -40 to +80 °C (from -40 to +176 °F) Note *: possible leaks along the wiring are considered. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 105: Can Bus Cables Recommended Specifications

    Pin Hex button head security screw 10 mm (0.39 in) 7.6 mm (0.30 in) 2.2 mm (0.09 in) min 1.3 mm (0.05 in) 2.5 mm (0.10 in) max. 1.1 mm (0.04 in) Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 106: Bottom Screws Specifications

    Digital Out GND, common reference for all digital outputs Output 4 (OSSD4) Output 3 (OSSD3) Output 2 (OSSD2) Output 1 (OSSD1) GND, common reference for all digital outputs Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 107: Voltage And Current Limits For Digital Inputs

    Note: use only copper wires with a minimum gauge of 18 AWG and a torque of 0.62 Nm (5,5 lbs in). 9.2.4 CAN bus terminal block Symbol Description + 12 V DC output CAN H CAN L Note: the maximum operating temperature of the cables must be at least 70 °C. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 108: Connectors M12 Can Bus

    9.2.5 Connectors M12 CAN bus Male connector Female connector Function Shield, to be connected to ground circuit power supply terminal block of the controller. + 12 V DC CAN H CAN L Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 109: Electrical Connections

    Digital input #1 Not configured Digital input #2 Not configured Digital output #1 Detection signal 1 Digital output #2 Detection signal 1 Digital output #3 Not configured Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 110: Connection Of Safety Outputs To An External Safety Relay

    Digital input #1 Not configured Digital input #2 Not configured Digital output #1 Detection signal 1 Digital output #2 Detection signal 1 Digital output #3 Not configured Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 111: Connection Of Stop Signal (Emergency Button)

    Digital I/O settings (through the LBK Designer application) Digital input #1 Stop signal Digital input #2 Not configured Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Not configured Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 112: Connection Of Restart Signal

    Note: the button indicated for the restart signal closes the contact when pressed. Note: the cables used for wiring the digital inputs must have a maximum length of 30 m (98.4 ft). Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 113: Connection Of The Muting Input And Output (One Group Of Sensors)

    Digital input #1 Not configured Digital input #2 Muting group 1 Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Muting enable feedback signal Digital output #4 Not configured Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 114: Connection Of The Muting Input And Output (Two Groups Of Sensors)

    Digital input #1 Muting group 1 Digital input #2 Muting group 2 Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Not configured Digital output #4 Muting enable feedback signal Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 115: Detection Signal 2 Connection

    Digital input #1 Not configured Digital input #2 Not configured Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Detection signal 2 Digital output #4 Detection signal 2 Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 116: Diagnostic Output Connection

    Digital input #1 Not configured Digital input #2 Not configured Digital output #1 Not configured Digital output #2 Not configured Digital output #3 Not configured Digital output #4 System diagnostic signal Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 117: Multi-Controller Synchronization

    Parameter list Parameter Default value Settings > Account Password Not available Settings > General System LBK S-01 System, LBK SBV System LBK S-01 System Operational frequency Full BW, Restricted BW Full BW Configuration Number of installed sensors Plane Dim. X: 1000 mm Dim.
  • Page 118 0.4 ms Settings > Restart function Detection field 1, 2, 3, 4 Automatic, Manual, Safe manual Automatic Settings > Activity History Log verbosity level Settings > Network Parameters IP Address 192.168.0.20 Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 119 Big Endian, Little Endian Big Endian Settings > MODBUS Parameters MODBUS Enable Enabled, Disabled Enabled Listening port 65534 Settings > Labels Controller Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 Sensor 6 Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 120: Digital Input Signals

    Less than 50 ms. If the value is greater than 50 ms, the diagnostic alarm starts and the system deactivates the safety outputs. Activation delay. Less than 5 ms. 9.5.2 Muting (with/without pulse) Without pulse Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 121 With pulse: enabled as long as both the input signals follow the configured muting parameters (pulse width, period and phase shift). Activation/deactivation delay. Without pulse less than 50 ms, with pulse less than three times the period. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 122: Restart Signal

    0 -> 1 ->0. The time they stay at high logical level (t) must be at least 200 Restart signal Activation delay. Less than 50 ms. Diff Less than 100 ms. If the value is greater than 100 ms, the system maintains the outputs deactivated. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 123: Active Dynamic Configuration

    Less than 100 ms. If the value is greater than 100 ms, the diagnostic alarm starts and the system deactivates the safety outputs. Dynamic See Dynamic configuration through the digital inputs on page 37. configuration number Activation/deactivation delay. Less than 50 ms. Leuze electronic GmbH + Co. KG Sensor LBK S-01...
  • Page 124: 10  Appendix

    IEC 61508-3 Annex D. Considering that LBK S-01 System is an embedded system provided with a firmware already deployed on board, no software integration is required by the system installer or by the end user. The following paragraphs analyzes all the information required in IEC 61508-3 Annex D.
  • Page 125: Competence

    Backward compatibility Backward compatibility is guaranteed. 10.1.7 Change control Any change proposal suggested by the integrator or by the end user should be forwarded to Leuze and evaluated by the Product Owner. 10.1.8 Implemented security measures Firmware upgrade packages are managed by the Leuze Technical Support and they are signed to prevent the use of unverified binary files.
  • Page 126: Order Guide

    Please register the merchandise concerned. Simply register return of the merchandise on our website www.leuze.com under Contact & Support > Repair Service & Returns. To ensure quick and easy processing of your request, we will send you a returns order with the returns address in digital form.
  • Page 127: Connection Technology - Interconnection Cables

    Connection Technology – Terminating Resistors Part no. Article Description 50040099 TS 01-5-SA Terminator plug, M12 10.5.5 Mounting Technology – Protectors Part no. Article Description 50143346 LBK Sensor Protector Shielding for article no. 50143343 Leuze electronic GmbH + Co. KG Sensor LBK S-01...

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