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Sony Blu-ray Disc BDP-S2200 Service Manual

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SERVICE MANUAL
Ver. 1.0 2014.07
System
Laser: Semiconductor laser
Inputs and outputs
( Jack name:
Jack type/Output level/Load impedance)
HDMI OUT:
HDMI 19-pin standard connector
USB:
USB jack Type A (For connecting a USB memory,memory card reader,
digital still camera, and digital video camera)
DC IN:
12 V DC,650 mA
Wireless
Wireless LAN standard:
IEEE 802.11 b/g/n
Frequency range:
2.4 GHz band: Channels 1-11
Modulation:
DSSS and OFDM
This product meets ENERGY STAR® guidelines for energy
effi ciency. ENERGY STAR and the ENERGY STAR mark
are registered U.S. marks. ENERGY STAR is a registered
mark owned by the U.S. government.
(US,CND Model)
9-930-416-11
Photo: BDP-S2200
Remote : RMT-B126A
SPECIFICATIONS
Blu-ray Disc™ / DVD Player
Sony Corporation
Home Entertainment Business Group
BDP-S2200
General
Power requirements:
12 V DC with AC Adaptor
Rating: Input 120 V AC, 60 Hz
Power consumption (when using ACadaptor):
9.5 W
Dimensions (app rox.):
265 mm × 195 mm × 43 mm
(10 1/2 in. × 7 3/4 in. × 1 3/4 in.)
(width/depth/height)incl. projecting parts
Mass (approx.):
0.9 kg (1 lb 16 oz)
Operating temperature:
5ºC to 35ºC (41ºF to 95ºC)
Operating humidity:
25 % to 80 %
Supplied accessories
• Remote commander (remote) (1)
• AC adaptor (AC-M1208UC) (1)
• Battery not supplied
Published by PWB & Design Control Dept.
RMT-B126A
US Model
2014J6900-1
© 2014.07

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  • Page 1 ENERGY STAR and the ENERGY STAR mark are registered U.S. marks. ENERGY STAR is a registered mark owned by the U.S. government. (US,CND Model) Blu-ray Disc™ / DVD Player 2014J6900-1 Sony Corporation © 2014.07 9-930-416-11 Home Entertainment Business Group Published by PWB & Design Control Dept.
  • Page 2 CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE Unleaded solder is more viscous (sticky, less prone to flow) than REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY ordinary solder so use caution not to let solder bridges occur such DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU as on IC pins, etc.

  • Page 3: Table Of Contents

    BDP-S2200 TABLE OF CONTENTS Section. Title. Page. SERVICE NOTE 1-1. Drive Repairing ..................1-1 1-1-1. Preparation ....................1-1 1-1-2. Checking Flow ~ Drive (BU) section ~ ..........1-1 1-1-3. BU Check Flow [zz] ~................1-2 1-1-4. BU (Optical Block) Repair Guide ............1-2 1-1-5. BU Adjustment Flow [yy] ~ ..............1-3 1-1-7.

  • Page 4: Service Note

    BDP-S2200 SECTION 1 SERVICE NOTE 1-1 DRIVE REPAIRING 1-1-1. Preparation • ESD Measures It is necessary to check the working space ESD condition before starting the Drive Part (BU) repairs The ESD-resistance of BD Laser is weaker than DVD/CD Laser To prevent ESD destruction, please make sure the working space and human ESD.

  • Page 5: Bu Check Flow [Zz]

    BDP-S2200 1-1-3. BU Check Flow [zz] ~ Before BU Replacement Optical Block Unit (BU) IOP check fl ow (zz) ~ [Before BU Replacement] Enter Service Mode Press <OPEN/CLOSE>., <PLAY>,<STOP> and plug in AC Power Inside *Service Mode Menu Select [8] Drive Inside *Drive Select [7] OP Check Menu Inside *OP Check Menu...

  • Page 6: Bu Adjustment Flow [Yy]

    BDP-S2200 1-1-5. BU Adjustment Flow [yy] ~ Optical Block Unit (BU) OP Data Write Flow (yy) ~ [After BU/MB Replacement] Remove the defective BU from Loading The following cases need OP Data Write: Assy and also remove BU insulator (4pcs) (1) Replace BU (MB is original) (2) Replace MB (BU is original) (3) Replace b oth BU and MB...

  • Page 7: Bu Data Decode Jig

    BDP-S2200 1-1-6. BU Data Decode Jig • JIG Name : BDPRdec.exe • Release : 2011.8.25 • Version : 3.0.0.0 • Software Contents BDPRdec.exe ; Software SavePath.ini ; Decoded fi le destination setting fi le (initial destination is C:\BuData.txt) TasmanBars.dll ; decode dll Uninst.exe ;...

  • Page 8: Laser Caution Label

    BDP-S2200 1-2-1. Laser Caution Label The Loading Assy service parts do not have Laser Caution Label. So that please reuse the original Laser Caution label and paste it on top of new Loading Assy. Limit Sample Following peel off condition are acceptable 1-2-2.

  • Page 9: Disassembly

    BDP-S2200 SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. DISASSEMBLY FLOW 2-2 UPPER CASE AND TRAY COVER ASSY (Page 2-1) 2-3 FRONT PANEL, 2-4 MB-1301 BOARD AND BD DRIVE FR-1303 boards, (Page 2-2) and Wifi...
  • Page 10 BDP-S2200 2-3. FRONT PANEL, FR-1303 BOARD AND Wifi MODULE WLAN Module One screw +BV3(3-CR) Harness (USB-029) (CNxxx) FR-320 Board Four hook 1 Flexibleflat cable (FIM-035) (CN701) Front Panel One screws +BV3(3-CR) 2-4. MB-1301 BOARD AND BD DRIVE Three screws +BV3(3-CR) Flexible flat cable (SPD-005) (CN660) Flexible flat cable (OPT-1003)

  • Page 11: Circuit Board Location

    BDP-S2200 2-6. CIRCUIT BOARDS LOCATION MB-1301 board Wifi Module FR-1303 Board...

  • Page 12: Frame Harness

    BDP-S2200 SECTION 3 FRAME HARNESS AND BLOCK DIAGRAMS 3-1. FRAME HARNESS CN401 J201 AC Adaptor HDMI FGND FGND COMMON COMMON CN660 CN501 SA_A- SA_A- SA_A+ SA_A+ SA_B- SA_B- SA_B+ SA_B+ THERMO THERMO VC_PD VC_PD B D L O A D I N G A S S Y 5V_PD 5V_PD ( B U )

  • Page 13: Overall Block Diagram

    BDP-S2200 3-2. OVERALL BLOCK DIAGRAM MB-1301 BOARD OVERALL Q402 UNSW3-3V CEC PULL-UP ISOLATING SWITCH FR-1303 BOARD Wifi MODULE Q301 LED DRIVER J201 PS201 DC IN CN201 3-3. POWER BLOCK DIAGRAM MB-1301 BOARD CN401 IC 407 UNSW12V HDMI 5V HDMI 5V HDMI OUT REGULATOR PCONT1#...

  • Page 14: Printed Wiring Boards

    BDP-S2200 SECTION 4 PRINTED WIRING BOARDS 4-1. THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS : Uses unleaded solders. : Pattern from the side which enables seeing. (The other layers’ patterns are not indicated) Caution: Pattern face side: Parts on the pattern face side seen from (SIDE B) the pattern face are indicated.

  • Page 15: 1303 Board (Front Right) Printed Wiring Board

    BDP-S2200 4-2 . FR-1303 BOARD (FRONT RIGHT) PRINTED WIRING BOARD There are a few cases that the part isn’t mounted in this model is printed on this diagram. • See page 2-5 for circuit boards location. - Ref. No.: FR-1303 board; 20,000 series - : Uses unleaded solder.

  • Page 16: Mb-1301 Board(Main) Printed Wiring Board (Side A)

    BDP-S2200 4-3 . MB-1301 BOARD (MAIN) PRINTED WIRING BOARD (SIDE A) There are a few cases that the part isn’t mounted in this model is printed on this diagram. • See page 2-5 for circuit boards location. - - Ref. No.: MB-1301 board; 10,000 series - : Uses unleaded solder.

  • Page 17: Mb-1301 Board (Main) Printed Wiring Board (Side B)

    BDP-S2200 4-4 . MB-1301 BOARD (MAIN) PRINTED WIRING BOARD (SIDE B) There are a few cases that the part isn’t mounted in this model is printed on this diagram. • See page 2-5 for circuit boards location. - - Ref. No.: MB-1301 board; 10,000 series - : Uses unleaded solder.

  • Page 18: Service Mode And Error Log List

    BDP-S2200 SECTION 5 SERVICE MODE AND ERROR LOG LIST...
  • Page 19 BDP-S2200 Main function Diag The unit test of the device mounted on the MainBoar d. The unit test of the device mounted on the wireless board. (only wireless model) Display Error Log Error log is displayed. The displayed logs can be saved in a USB memory. Factory Initialize Return all of the player setting to their factory d efaults.
  • Page 20 BDP-S2200 Function Support List Service Mode Menu BDP- S2200 (Top) category Device (FRONT ONLY) Diag Device Test D/A Converter IFCON *FDP all ON *Show Strings *LED Sequantial ON *Fan Control ON External HDMI Transcoder Video Test Audio Output Test Audio Input Test Wireless LAN Test Mic Test HDMI Input Test...
  • Page 21 BDP-S2200 *Diag Device Test Diag Test USB/DAC/IFCon/ test Video Test Error Log *Log Video Output Test view Error log view Error Log Audio Test Audio Output Test *Factory Initialize Start Initialize Audio input Test Initialize default setting Initialize default setting for BD-Player Not used Wireless LAN Test *Network...
  • Page 22 BDP-S2200 Outline Service Mode Top Menu It selects to each function from here. output HDMI/Component 480p forcibly. Operation Select and Activate Diag Menu. Select and Activate Log Menu, Select and Activate Factory Initialize Menu., Select and Activate Network Menu Select and Activate Version Up DISC version Up Menu, Select and Activate System Information Menu.
  • Page 23 BDP-S2200 ＤｉａｇＭｅｎｕ (Device Test) (window 1) (window 1) (window 1) (window 1) (Window 2) (Window 2) (Window 2) (Window 2) * Diag * Diag * Diag * Diag * Diag * Diag * Diag * Diag Category: Category: Category: Category: Category: Device Test Category: Device Test Category: Device Test...
  • Page 24 BDP-S2200 (Video Test/ Audio Test) Outline: Activate Video Test and Audio Test (Window 1)Select Video Test Category Operation: [ENT] Activate and display Color Bar [UP][RET] Return to test category selection. (Window 2)Display Color Bar Operation [ENT] Return to Select Video Test Category. (Window3 ) Select Audio Test Category Operation [ENT]...
  • Page 25 Mac Address > Connect to Access Point (See Window 3) Connect Access Point only with the following AP settings. Authentication method: NO-ENCRYPT WEP key abcdef1234 SSID SONY-Test-R ABCDE12345 192.168.1.10 Net mask: 255.255.255.0 Broadcast 192.168.1.255 When connect to AP, Status is “Connected!”...
  • Page 26 BDP-S2200...
  • Page 27 BDP-S2200 5-10...
  • Page 28 BDP-S2200 Version Up using Update USB Outline: update software using USB (Window 1)Version Up Menu Operation: Start Update (Tray Open and go to window 2) [UP] Move Up cursor [DOWN] Move Down cursor [ENT] Activate the selected cursor. [RET] Return to Service Top Menu. (Window 2)Place the USB pen drive to Set Operation [ENT]...
  • Page 29 BDP-S2200 System Information Outline: Display System Information (Window 1)Basic Information Menu Operation: [RIGHT] Drive Information (delta IOP of a drive is measured ) and Wireless device Information (only wireless model) displayed. (go to window 2) [RET] Return to Service Top Menu. (Window 2)Drive and Wireless Information Menu Operation: [LEFT]...
  • Page 30 BDP-S2200 5-13...
  • Page 31 BDP-S2200 5-14...
  • Page 32 BDP-S2200 History 5-15...

  • Page 33: Troubleshooting

    BDP-S2200 SECTION 6 TROUBLESHOOTING 6.1 Main Flow ........................6-2 6.2 Power (System) Flow ..................... 6-3 6.3 Audio section fl owchart ....................6-4 6.4 Video/HDMI section fl owchart ..................6-5 FR-1303 Board fl owchart ....................6-6 6.6 Remote does not operate ....................6-7 6.7 White LED fl...

  • Page 34: Main Flow

    BDP-S2200 6-1. Main Flowchart Start (and return from each r LED Light up about 10s and Are the all er line r supply pp y turn o automa cally er o (9 3 (9-3 normal ? Check IC212, pin 4 (outpu must 3.3V Check C331,C332,R331,R332 Check X301...

  • Page 35: Power (System) Flow

    BDP-S2200 6-2. Power (System) Flow AC IN Check the output voltages from the power supply block. Replace AC adapter. AC Adapter Output Jack : 12V Check the fuses Have any of the below fuses blown? Blown fuses --> Replace the MB board MB board: PS201 Check the following power control signals while the power is ON...

  • Page 36: Audio Section Fl Owchart

    BDP-S2200 6-3. Audio section fl owchart Audio does not sound right? Video is output properly? To Video / HDMI section flowchart To Main flowchart Is the drive operating properly? To Drive flowchart Is Video Out-OK To Video / HDMI section flowchart To main flowchart Replace MB Board...

  • Page 37: Video/Hdmi Section Fl Owchart

    BDP-S2200 6-4. Video/HDMI section fl owchart Reproduced Video does not appear right Power Check e i l IC101 (#P217: +3.3V) IC101 (#P226: +1.2V) Is Power Supply supplied at IC407? IC407 (#4: +5V) Is PCONT#1 at IC407 (#1: +3.3V)? Check the writing from IC101 for PCONT#1 or IC101 is NG (Replace MB Board) IC407 is NG t i r...

  • Page 38: 1303 Board Fl Owchart

    BDP-S2200 6-5. FR-1303 Board fl owchart Key3 does not operate Does FFC disconnected Does symptom improve when replace Replace MB board Is there voltage of about 3.3V at pin from CN701 or broken Does harness disconnected FR-1303 board? CN701 without pressing the keys? from Replace MB board CN701...

  • Page 39: Remote Does Not Operate

    BDP-S2200 6-6. Remote does not operate Check of +3.3V voltage at CN392 pin 1? Check of +3.3V voltage at IC710 pin1? To Power supply flow chart (MB board) Check of +3.3V voltage at CN701 pin 1? Check FFC disconnected from FR board CN701 or broken? Check pattern around IC710...

  • Page 40: White Led Fl Owchart

    BDP-S2200 6-7. White LED fl owchart White LED does not light Check +5V voltage at CN701 pin4? Is there a voltage of about +5V at emitter Q301 Check +5V voltage at CN392 pin4? Check Power flowchart Is there a voltage about FR Board NG.
  • Page 41 BDP-S2200 6-8. Drive fl owchart BLX-104 Check Drive Power Supply BDP Palayer IC210 Pin 3: 5V Check PS201 can play the BD-disc Q211 Pin 6: 12V Check / replace the FFC cable, then check Check the Optical Block Unit (BU) by BDP Player service mode.

  • Page 42: Wifi Fl Owchart

    BDP-S2200 6-9. Wifi fl owchart Wifi fl owchart Check usb haness connec on START Wireless setup fail. Plug in harness properly is OK? Check SW5V at Wi Module To power supply ow chart pin 5 Can establish Change MB board Repeat wireless setup SW5V supplied OK Wi-Fi Connec on?

  • Page 43: Usb (Front) Device Flow

    BDP-S2200 6-10. USB (Front) Device Flow USB device is not recognized Insert the USB device again. Is 5V present at CN201(FR-1303) Power supply IC370 (MB board - Is 5V present at IC370 pin1 Is it recognized when the power is Is 5V present at CN392 board) pin1?

  • Page 44: Repair Parts List

    BDP-S2200 SECTION 7 REPAIR PARTS LIST 7-1.EXPLODED VIEWS NOTE: -XX and -X mean standardized parts, so they may Items marked “*” are not stocked since they are sel- The components identifi ed by mark or dotted have some difference from the original one. dom required for routine service.

  • Page 45: Bd Section

    BDP-S2200 7-1-2.BD SECTION The components identifi ed by mark or dotted Les composants iden tifi és par une marque line with mark are critical for safety. sont critiquens pour la sécurité. Replace only with part number specifi ed. Ne les remplace r que par une pièce portant le numéro spécifi...

  • Page 46: Accessories

    BDP-S2200 7-1-3. ACCESSORIES Remote Commander AC ADAPTOR (AC-M1208UC) The components identifi ed by mark or dotted Les composants iden tifi és par une marque line with mark are critical for safety. sont critiquens pour la sécurité. Replace only with part number specifi ed. Ne les remplace r que par une pièce portant le numéro spécifi...
  • Page 47 BDP-S2200 REVISION HISTORY Ver. Date Description of Revision 2014.07...

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