HUSTLER HPGH5500 Instruction Manual

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GENERATOR

INSTRUCTION

MANUAL

PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION

NOTE: Photographs and line drawings used in this manual are for reference only and do

not represent a specific model .

Part No. 7112992 RevE OCT2019

GENERATOR OPERATOR'S MANUAL

SAVE THIS MANUAL FOR FUTURE REFERENCE

DEADLY EXHAUST FUMES! ONLY

use OUTSIDE far away from

windows, doors and vents!

NOT INTENDED FOR

USE IN CRITICAL LIFE

SUPPORT APPLICATIONS.

SAVE this Manual. Provide

this manual to any operator of

the generator.

Table of Contents

Summary of Contents for HUSTLER HPGH5500

Page 1 GENERATOR INSTRUCTION MANUAL GENERATOR OPERATOR'S MANUAL PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION NOTE: Photographs and line drawings used in this manual are for reference only and do not represent a specific model . DEADLY EXHAUST FUMES! ONLY use OUTSIDE far away from windows, doors and vents! NOT INTENDED FOR USE IN CRITICAL LIFE...
Page 2: Table Of Contents
This product and its exhaust can expose you to chemicals including lead and lead compounds, and carbon monoxide, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. This Manual contains important safety information and instructions for operating this generating set.
Page 3: Operator Safety
OPERATOR SAFETY Safety Rules Pay attention to this safety alert symbol. Obey all safety messages that follow this symbol to avoid possible property damage, INJURY or DEATH. Each safety message is preceded by a safety alert symbol and one of three words, DANGER, WARNING, or CAUTION.
Page 4 Before each use, check for loose or damaged parts, signs of oil or fuel leaks, and any other condition that may affect proper operation. Repair or replace all damaged or defective parts immediately. Locate all operating controls and safety labels. Keep all safety guards in place and in proper working order at all times. DO NOT allow any material to block the cooling slots.
Page 5 TOXIC FUMES The exhaust of the engine contains carbon monoxide, an odorless, colorless, poisonous gas. Using engine indoors CAN KILL YOU! NEVER use inside any building or any kind of enclosure, EVEN IF doors and windows are open. Place the generator in a well-ventilated area and carefully consider wind and air currents when positioning the generator FIRE OR EXPLOSION Gasoline is highly flammable and extremely explosive.
Page 6 GENERAL HAZARDS • NEVER operate in an enclosed area, in a vehicle, or indoors EVEN IF doors and windows are open. • For safety reasons, the manufacturer recommends that the maintenance of this equipment is carried out by an Authorized Dealer. Inspect the generator regularly, and contact the nearest Authorized Dealer for parts needing repair or replacement.
Page 7 • This exhaust system must be properly maintained. Do nothing that might render the exhaust system unsafe or in noncompliance with any local codes and/ or standards. • Always use a battery operated carbon monoxide alarm indoors, installed according to the manufacturer's instructions. •...
Page 8: Getting Started
• Never operate the generator if connected electrical devices overheat, if electrical output is lost, if engine or generator sparks or if flames or smoke are observed while unit is running. • Keep a fire extinguisher near the generator at all times. STANDARDS INDEX 1.
Page 9 Install Wheel Kit Slide axle through wheel and mounting lug hole, then secure with the clip. Clip Wheel Washer Axle NOTE: The wheels are not intended for over-the-road use. Install Support Bracket Use support bracket bolt to pass through the support bracket and the mounting hole on the frame.
Page 10 Battery Cable Connection (Electric Start Only) NOTE: Battery not included. Reference engine manual for battery specifications and installation instructions. To connect the battery, you will need to connect the battery cables. (see below figure for connection details): 1. Cut off cable ties securing battery cables and remove red covers from battery terminals.
Page 11: Know The Generator
6. Circuit Breakers (AC) – Protect the generator and receptacle against electrical overload. 7. Start Switch – Turns on starter motor to start engine. 8. Main Breakers – Protect the generator from power overload. Control Panel HPGH5500 HPGH8500 HPGH8500E 11 - ENG...
Page 12 Hour Meter Display: The hour meter tracks hours of operation for scheduled maintenance. a. Run Time Counter, hour glass icon will flash while generator is running: b. Total running time: c. Check oil: d. Maintenance: Check oil: This message will actually begin flashing at 99 hours and disable itself at 102 hours, providing a three hour window to perform the service.
Page 13 Grounding the generator when used as a portable This generator has an equipment ground that connects the generator frame components to the ground terminals on the AC output receptacles (see NEC 250.34 (A) for explanation). This allows the generator to be used as a portable without grounding the frame of the generator as specified in NEC 250.34.
Page 14 WATTAGE REFERENCE GUIDE Device Running Device Running Watts Watts *Air Conditioner (12,000 Btu) 1700 Impact Wrench *Air Conditioner (24,000 Btu) 3800 Iron 1200 *Air Conditioner (40,000 Btu) 6000 *Jet Pump Battery Charger (20 Amp) Lawn Mower 1200 Belt Sander (3") 1000 Light Bulb Chain Saw 1200 Microwave Oven...
Page 15: Features And Controls
FEATURES AND CONTROLS Fuel tank Air ﬁlter Fuel level indicator Recoil starter Fuel tank cap Support bracket Handle Handle stop pin Frame Battery (If equipped) Cylinder head Control panel Mufﬂer guard Engine switch (If equipped) Wheel NOTE: Photographs and line drawings used in this manual are for reference only and do not represent a specific model . 15 - ENG...
Page 16: Operating
OPERATING Operating Checklist Operating Location • Only use OUTSIDE and place the generator in a well-ventilated area and carefully consider wind and air currents. • Place the generating set on a level surface before any operation. • Allow two (2) feet clearance on all sides of the engine while operating. TOXIC FUMES The exhaust of the generator contains carbon monoxide, an odorless, colorless, poison gas.
Page 17: Engine Oil
Engine Oil • Place the generator on a level surface with it stopped. • Remove the dipstick and wipe it clean. Remove dipstick • Reinstall dipstick into tube; rest on oil fill neck, DO NOT thread cap into tube. • Remove the dipstick again and check oil level. Level should be between the high and low limits on the dipstick.
Page 18: Engine Fuel
• See SPECIFICATIONS for fuel capacity (rated). IMPORTANT: Hustler Fuel Stabilizer with cleaner (sold separately) is a fuel stabilizer that helps eliminate and prevent ethanol related problems in power equipment. Follow the instructions on the container and add to the gasoline.
Page 19 Do not fill the fuel tank above the maximum fuel level. Over fill will result in engine damage or damage the carbon canister (if equipped) and void your warranty FIRE OR EXPLOSION Gasoline is highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Keep flammable items away while handling gasoline.
Page 20: Electrical Devices
Electrical Devices • Disconnect all electrical devices from the generator and switch off the circuit breaker before starting the engine. • The generator may be hard to start with electrical devices connected. Grounding • The generator must be properly connected to an appropriate ground. It helps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices, especially with a wheel kit.
Page 21 5. Electric start(If equipped): Turn and keep the key to "START" position until the engine is started. After the engine is started, release the key to return to "ON" position. Manual start: Turn the switch to "ON" position. Slowly pull the starter handle until there is tension, and then quickly pull to start.
Page 22: Connect To Electrical Devices
Connect the output terminal of the generating set with the electrical equipment. Don't start or stop the engine when the electrical equipment is in "ON" status. Connect to Electrical Devices Inspect power cord for damage before using. There is a hazard of electric shock from crushing, cutting or heat damage.
Page 23: Stopping The Generator
3. Identify how may surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. - Because not all motors start at the same time, total surge watts can be estimated by adding only the electrical device(s) with the highest additional surge watts to the total rated watts from step 2.
Page 24: Maintenance
NEVER stop the engine with electrical devices connected and with the connected devices turned "ON". 3. Allow the generator to run at no load for a few minutes to stabilize internal temperatures of the engine and generator. 4. Turn the key to "OFF" position. 5.
Page 25: Maintenance Schedule
The filter element may contain polyaromatic hydrocarbons (PAHs). PAHs are harmful to your health. Please wear gloves for protection during air filter maintenance. Maintenance Schedule Follow the service intervals indicated in the chart below. Your generating set may need to be serviced more frequently when operating in adverse conditions, such as excessive dust or airborne debris, high moisture, high vibrations, or intense heat or sunlight.
Page 26: Engine Maintenance
DO NOT use water to clean the generator. Water can enter the generator through the cooling slots and damage the generator windings. DO NOT modify the generator in any way. DO NOT tamper with governed speed. Generating set supplies correct rated frequency and voltage when running at factory.
Page 27: Change Oil
Upper limit Lower limit Oil level gauge 4. Fully tighten the dipstick. 5. Properly dispose of any used oil at an approved waste management facility. Change Oil DO NOT change oil when engine is hot. 1. Place the engine on a level surface. 2.
Page 28: Spark Plug
1. Remove the foam filter element. 2. Wash in liquid detergent and warm water. 3. Squeeze thoroughly dry in a clean cloth. 4. Saturate in clean engine oil. 5. Squeeze in a clean, absorbent cloth to remove all excess oil. 6.
Page 29: Spark Arrestor
Spark Arrestor (Applicable types) 1. Allow the engine to cool completely before servicing the spark arrestor. 2. Remove the two screws holding the cover plate which retains the end of the spark arrestor to the muffler. 3. Remove the spark arrestor screen. 4.
Page 30: Trouble Analysis And Troubleshooting
TROUBLE ANALYSIS AND TROUBLESHOOTING Symptom Possible Cause Solutions Generating set switch is "OFF". Turn the switch to the "ON" position . There is no fuel. Fill tank per instructions in this manual. Inadequate engine oil. Check oil level. This engine is equipped with a low oil sensor.
Page 31: Transportation
Transportation To prevent fuel spillage when transporting or during temporary storage, the generating set should be secured upright in its normal operating position, with the engine switch "OFF". The fuel valve lever should be turned "OFF". When transporting: DO NOT overfill the tank. DO NOT operate the generator while it is on vehicle.
Page 32: Wiring Diagram For 60 Hz
Wiring diagram for 60 Hz 32- ENG...

This manual is also suitable for:

Hpgh8500 Hpgh8500e