Getting Started; Assembly Instructions - Radio Flyer FLYER 840BL Owner's Manual

A S S E M B LY I N S T R U C T I O N S
The following steps provide a general overview of the assembly process for your
bike. It is recommended to consult a professional bicycle mechanic for assistance
with the bike's assembly, maintenance, and repair.
Visit flyer.radioflyer.com or contact customerservice@radioflyer.com for
additional assistance assembling, using, repairing or maintaining your bike.
WARNING! Incorrect assembly, maintenance, or use of your Flyer™ kids' bike can cause
component failure, loss of control, serious injury, or death. Please note, the assembly
and first fit of your Flyer™ kids' bike require special tools and mechanical skills. It is highly
recommended that the assembly and adjustment are completed by a reputable bicycle
mechanic when possible.
The following items are required for assembly:
• 5mm allen wrench (included)
• 6mm allen wrench (included)
• 15mm open-ended wrench (included)
• Scissors or flat-sided cutters
Step 1: Unpack your bike
Remove the bike from the outer carton and set it on a flat, clean surface. Place
the bike upright, resting on the front fork dropouts and rear wheel. Remove all
protective packaging material and carefully cut all zip-ties to avoid damaging
the paint. Verify that you have all of the components listed below. Contact Radio
Flyer Customer Service if any components are missing.
• Frame, Fork, and Rear Wheel
• Handlebars
• Front Wheel
• Saddle and Seat Post
8

Getting Started

• Philips screwdriver
• Tire pump
• Pedal grease (recommended)
• Torque wrench (recommended)
• Pedals
• Reflectors
• Tool Kit