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HORST WAGONS CHCF25 Operator's Manual

Contour header wagon

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CHCF25, CHCF30, CHCF36, CHCF45
Contour Header Wagon
Manual # CHCF_2013_01
January 2013

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Summary of Contents for HORST WAGONS CHCF25

  • Page 1 CHCF25, CHCF30, CHCF36, CHCF45 Contour Header Wagon Manual # CHCF_2013_01 January 2013...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction, General Information, Serial Number………….…………2 … Definitions of Safety Terms and Symbols, Accident Prevention Wagon Specifications………………………………………….…………4 Operation / Maintenance……………………….……………..…………5 Header Carrier Shoe Settings……………………………………..6 - 8 Braking Requirements...……………………………………..…………..8 Loading Header……………………………………………..……… 9 - 10 Top Rail & Shoe Positions……………………………………………..11 Parts Illustrations…………………………………………………...12-19 Complete Wagon………………………………..….12-13 Reach Brace……………………………………………….14...
  • Page 3 Provide this manual to any new owners and/or operators. This manual covers models: CHCF25, CHCF30, CHCF36, CHCF45 GENERAL INFORMATION The purpose of this manual is to assist you in safely operating and maintaining your Contour Header Wagon in a safe manner.
  • Page 4 DEFINITION OF SAFETY TERMS AND SYMBOLS Throughout this manual, the terms DANGER, WARNING and CAUTION are used to indicate the degree of hazard to personnel if proper safety procedures are not followed. These words will be used in conjunction with the Safety Alert Symbol: a dark triangle containing a white exclamation mark.
  • Page 5: Wagon Specifications

    HEADER WAGON SPECIFICATIONS CHCF25 CHCF30 CHCF36 CHCF45 11' 5" 11' 5" 11' 5" 11' 5" 79" 79" 79" 79" 34' 8" 37' 2" 46' 2" 51' 2" 37" 67" 31 1/2" 61 1/2" MODEL CHCF25 CHCF30 CHCF36 CHCF45 Rated Capacity...
  • Page 6: Operation / Maintenance

    INITIAL OPERATION / MAINTENANCE WARNING BE CERTAIN ALL POWER IS SHUT OFF BEFORE ADJUSTING, SERVICING, CLEANING OR LUBRICATING THE HEADER WAGON. BEFORE FIRST USE:  Inspect Wagon for shipping damage. If damage does exist, do not use until damaged parts have been replaced or repaired.
  • Page 7 Header Wagon Shoe Settings: 1) Base Pad Ideal for low profile corn heads or combines with lift height limitations: To change from this: To this: Do the following: 1) Remove pins (A) 2) Remove pad assembly as a unit 3) Locate base pad on rail to desired position 4) In some applications installing one pin in hole (B) may be desirable to keep head from sliding 2) Large pad for most Draper Heads...
  • Page 8 3) High Back Pad for flex Draper Head (I.e. John Deere) To change from this: To this: 1) Remove pins (A) 2) Swing 2 corn head plates and large pad assembly forward (B) and install long pin (C) 3) Position back extension here and secure with shorter pin (D) 4) Locate pad on rail at desired location 4) Low Back Pad for Standard Cutting Platform...
  • Page 9: Braking Requirements

    5) Standard Corn head with low Back To change from this: To This: 1) Remove pins (A) 2) Swing large pad assembly forward (B) 3) Position back extension here and secure with long pin (C) 4) Position corn head plates and Secure with short pin (D) 5) Locate pad on rail in desired location BRAKING SYSTEM REQUIREMENTS:...
  • Page 10: Loading Header

    LOADING THE HEADER: ► When lowering header on to wagon, front of header should be first to make contact. Adjust top rail accordingly. Top rail must be positioned squarely under nylon pad at front of header. ► If possible, Grain Header should rest on main beam along bottom rear of header. If header is not equipped with beam (as in picture) rest on vertical posts/brackets on rear of header.
  • Page 11 LOADING THE HEADER (cont.): ► For Corn Header, shoe must be placed directly under rear skid plate on bottom of header. (header carrier may not be exactly like above photo) SECURING THE HEADER: ► Locate a place on the header to hook the tie down strap to. Make sure it is rigid enough so it won’t bend or break the header when the strap is tightened.
  • Page 12 Proper Top Rail Position; Vertical - Front of header must make contact before heel. Horizontal - Nylon pads (behind cutter bar) must land squarely on top of rail. (Grain Header) Heel should drop 4-6 inches after front has made contact. This allows for trouble- free head hookup.
  • Page 13 CHCF Model CHCF25 & CHCF30 2012 - Current Parts List Parts List ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION 11-1025 5/8 x 4 1/2 Hex Bolt & Locknut WA-RR18 18ft Reach 11-1026 5/8 Lock Nut WA-SBD Double Spring Balancer Assembly...
  • Page 14 CHCF Model CHCF36 & CHCF45 Parts List Parts List ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION 22-1572 11-1104 Top Rail Mount Assembly ES176XHD Rod End L Thread 22-1573 Top Rail Support Channel 11-1103 ES176XHD Rod End R Thread 22-1619L 30' Wheelbase Joiner Tie Rod Assembly 11-1564...
  • Page 15 CHCF Model CHCF36 & CHCF45 Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 22-1592 CHCF Reach Brace Assembly 11-1698 3/8 x 1 1/4 Hex Socket Bolt LA-SB1022 1/2" Lock Nut 22-1698 CHCF Center Support Top Rail Link Channel 11-1756 CHCF Center Support Wear Pad 11-1238...
  • Page 16: Front Axle

    CHCF Model WA-FCHCF Front Axle 2012 - Current 2.11 2.10 Parts List Parts List ITEM QTY PART NUMBER ITEM QTY PART NUMBER DESCRIPTION DESCRIPTION 22-1738 Tongue Bracket Assembly 11-1010 Cone (13686) 11-1059 1-1/8 x 10-3/8 Bolt Gr.2 11-1011 Seal (CR20952) 11-1060 1-1/8 Lock Nut 22-1055...
  • Page 17 CHCF Model WA-RCHCF Rear Axle 2007 - Current 10.6 10.1 10.2 10.9 10.10 10.4 10.6 10.3 10.5 10.3 10.4 10.2 10.8 10.5 10.11 10.7 Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 22-1993 Steering Spindle Assembly (Right) 10.7 11-1078 Dust Cap (D-6000)
  • Page 18 CHCF Model WA-TCHCF Tongue Parts List ITEM PART NUMBER DESCRIPTION 22-1470 Main Tongue Assembly 22-1471 Pull Out Assembly 11-1203 Safety Chain Assembly 11-1037 Tongue Lock Spring 22-1067 Tongue Lock Assembly 11-1613 5/8" X 5 1/2" Hex Bolt 11-1596 5/8 Hex Nut LA-SB1032 1/2"...
  • Page 19 Double Spring Tongue Balancer Kit Included Parts & Assembly Instructions Bolt to Tongue Bracket Bolt to Tongue Lift front of tongue at 45 angle to start eye bolts. Thread 5/8" nuts on eye bolts (approx. 2" - 3") until tongue can be lifted effortlessly. Parts List ITEM PART NUMBER...
  • Page 20: Shoe

    CHC Universal Shoe Model Parts List Parts List ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION 22-1880 CHCUS Lower Shoe Assembly 11-1026 5/8" Lock Nut 22-1464 Shoe Heal Pin 22-1881 CHCUS Shoe Assembly 11-1445 Hitch Pin (480-009) 22-1882 CHCUS Adjustable Pad Assembly 11-1463 Carriage Bolt (5/8"...
  • Page 21 CHC Moveable Ratchet Model Parts List ITEM PART NUMBER DESCRIPTION 22-1823 Ratchet Inner Bracket 11-1802 1/2" x 1 1/2" Hex Bolt 22-1818 Moveable Ratchet Mount Assembly 11-1740 CHC Strap Ratchet Kinedyne P/N 804 LA-SB1022 1/2" Lock Nut 11-1591 2" x 52" nylon strap...
  • Page 22 Wagon Light Kit (optional) 1.11 1.12 1.13 1.14 1.10 Parts List Parts List ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION WA-LK Light Bracket Complete Assembly 11-1707 Red Oval Light 22-1585 Light BracketTop Plate 1.10 22-1760 Wiring Cover 1.11 22-1587 Light Bracket Bar...
  • Page 23: Warranty Policy

    HORST WAGONS Horst Welding Warranty Policy All equipment is sold subject to mutual agreement that it is warranted by the company to be free from defects of material and workmanship. But the company shall not be liable for special, indirect, or consequential damages of any kind under this contract or otherwise.

This manual is also suitable for:

Chcf30Chcf36Chcf45