american lock 1105 Series Service Manual

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The Locksmith's Lock

2003

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Questions and answers

Herb

April 11, 2025

How to remove a shackle on a serious 1205 American padlock that got cut—-And install a new one from another padlock

1 comments:

Mr. Anderson

April 11, 2025

To remove and install a shackle on a 1205 American Lock padlock (assuming it follows the same procedure as Series 1105 or 748 described):

Removal:
1. Insert and rotate the key clockwise to open the shackle.
2. Remove the key.
3. Rotate the shackle to expose the shackle hole.
4. Use an Allen wrench (likely 5/32") to remove the security screw at the bottom of the shackle hole.
5. Remove the cylinder housing and slide out the cover plate using needle nose pliers.
6. Remove the cylinder assembly and bypass restriction plate.
7. Grip the retainer with needle nose pliers and remove it.
8. Use a 1/8” Allen wrench to remove the dog point screw from the back side of the lockbody.
9. Remove the shackle and shackle spring.
10. Remove the two ball bearings.

Installation:
1. Insert the shackle spring into the shackle hole.
2. Insert the new shackle and hold it in the closed position.
3. Secure the dog point screw with a 1/8” Allen wrench.
4. Reinstall the retainer, bypass restriction plate, cylinder assembly, cover plate, and cylinder housing.
5. Insert and tighten the security screw in the shackle hole.
6. Close the shackle and test with the key.

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Summary of Contents for american lock 1105 Series

Page 1 The Locksmith's Lock The Locksmith's Lock ® ® 2003...
Page 2 Table of Contents Section One - Service Manual 1. View of Generic Padlock 2. Disassembly/Reassembly of Series 1105, 1205, 1305, 5100, 5200, 5260, 5300, 5360, 5530, 5560, 5570 3. Generic Padlock In Open and Closed Position 4. View of Retainer 5.
Page 3 ANTI- BYPASS PLATE Example 1 View of Generic American Lock Company Lock...
Page 4 View of Retainer for Removal Bottom of Lock Body Assembly RETAINER CYLINDER ASSEMBLY COVERPLATE LOCKED COLVERPLATE UNLOCKED Example 2 View 1 View 3 View 2 View 4 Fully assembled Retainer assembly Retainer assembly Fully assembled lock in locked lock in locked lock in open plus cylinder position...
Page 5 SERIES 1105, 1205, 1305, 5100, 5200, 5260, 5300, 5360, 5530, 5560, 5570 Using standard commercial retainer (non-key retaining feature) DISASSEMBLY OF PADLOCK Insert key and rotate clockwise to open shackle. Remove the key. Rotate shackle to expose shackle hole. Using a #2 Phillips screwdriver, remove the security screw that is at the bottom of the exposed shackle hole.
Page 6 SERIES 700 Using standard commercial retainer (non-key retaining feature) DISASSEMBLY OF PADLOCK Insert key and rotate clockwise to open shackle. Remove the key. Rotate shackle to expose shackle hole. Using a #2 Phillips screwdriver, remove the security screw that is at the bottom of the exposed shackle hole.
Page 7 REKEYING THE PTC 12/14 CYLINDER (For Series 700, 748, 780, 790, 1105, 1205, 1305, 5100, 5200, 5260, 5300, 5360, 5530, 5560, 5570) Option 1 (Remove and replace pins from bottom of cylinder assembly) Remove cylinder from padlock. Insert key and rotate key and plug 180 degrees (1/2 revolution). Remove key and drop bottom pins through holes in the bottom of cylinder.
Page 8 REKEYING THE PTC 12/14 CYLINDER (For Series 700, 748, 780, 790, 1105, 1205, 1305, 5100, 5200, 5260, 5300, 5360. 5530, 5560, 5570) Option 2 (Removal of plug from the cylinder assembly) Remove cylinder from padlock. Remove retaining ring from end of plug. Insert key and rotate key and plug 45 degrees (1/8 revolution) counterclockwise.
Page 9 A.L.C. 5 & 6 PIN TUMBLER KEY SPACING & DEPTH PIN DIMENSIONS SPACING (.093" / .094" Dia.) (.156" first, .125" inc.) Depth Bottom Pins Master Pins Top Pins 1 - .1094" 2 - .0312" .1406" 1 - .2840" 2 - .2684" 2 - .1250"...
Page 10 SERIES 748 Using standard commercial retainer (non-key retaining feature) DISASSEMBLY OF PADLOCK Insert key and rotate clockwise to open shackle. Remove the key. Rotate the shackle to expose the shackle hole. Using a 5/32” Allen wrench, remove the security screw that is at the bottom of the exposed shackle hole.
Page 11 SERIES 2000/2010 REKEYING INSTRUCTIONS DISASSEMBLY (Removing Cylinder) Remove putty or sticker from backside of lockbody that is covering cylinder retaining screw. Remove screw with 3/32" Allen wrench. Insert key and turn 90 degrees to open position. Pull cylinder out of lockbody. Remove cylinder housing. REKEYING THE CYLINDER Remove key from cylinder assembly.
Page 12 SERIES 2500 REKEYING INSTRUCTIONS DISASSEMBLY OF PADLOCK 1. Push shackle pin into lockbody until it locks closed. 2. Remove key from cylinder and rest the lock face down on work bench. 3. Remove the 5 flat head screws (3/32 Allen wrench) that fasten the rear cover plate.
Page 13 SERIES 780/790 REKEYING INSTRUCTIONS DISASSEMBLY OF PADLOCK Insert key and rotate clockwise to open shackle. Note: These locks do not have shackle springs, so shackle must be pulled open manually. Having pulled shackle up, rotate to expose the shackle hole and the Allen head security screw at the bottom of the hole.
Page 14 MULTI-CYLINDER SYSTEM – KIK Series 3600, 3700, 3800 Using standard commercial retainer (non-key retaining feature) DISASSEMBLY OF PADLOCK Insert key and rotate clockwise to open shackle. Rotate shackle to expose shackle hole. Using a #2 Phillips screwdriver for the 3600 and 3700 or a 1/8" Allen wrench for the 3800, remove the security screw that is at the bottom of the exposed shackle hole.
Page 15 KEY ADVANTAGE ® PROGRAM REKEYING INSTRUCTIONS Insert the key and turn the cylinder to open the shackle. Return the key to the neutral position and remove from the cylinder. Rotate the shackle to expose the shackle hole. Using a Phillips screwdriver, remove the screw that is at the base of the exposed shackle hole.
Page 16 MULTI-CYLINDER SYSTEM SERIES 1405 Uses YALE 1220 Large Format INTERCHANGEABLE - REMOVABLE CORE DISASSEMBLY OF PADLOCK 1. Remove the large format Yale 1220 interchangeable core using the control key. Note the retainer driver located on the end of the plug. 2.
Page 17 INTERCHANGEABLE CORE – SERIES 3105, 3200, 3260, 3560, 3570 Using standard commercial retainer (non-key retaining feature.) DISASSEMBLY OF PADLOCK Remove IC cylinder from padlock with control key. *Remove spacer from the two pins of the driver assembly. (Only if 6 pin cylinder is used.) Remove retainer ring with a screwdriver.
Page 18 MULTI-CYLINDER SYSTEM SERIES 3900 Uses SCHLAGE Large Format INTERCHANGEABLE - REMOVABLE CORE DISASSEMBLY OF PADLOCK 1. Remove interchangeable core with control key. 2. Remove driver and driver retainer with needle nose pliers. 3. Remove retainer assembly by first positioning retainer in open position. Use needle nose pliers, grasp retainer and remove.
Page 19 TUBULAR CYLINDER – SERIES 7200, 7260, 7300 Using standard commercial retainer (non-key retaining feature) DISASSEMBLY OF PADLOCK Insert key and rotate clockwise to open shackle. Remove the key. Rotate shackle to expose shackle hole. Using a #2 Phillips screwdriver, remove the security screw that is at the bottom of the exposed shackle hole.
Page 20 7 Pin Center Tubular Lock Data For American Lock Company Series 7000 & 8000 PINS .078" / .079" Dia. Current Top Pin Bottom Pin Cut # Depth COMBINATION PIN DRIVER PIN .0155" - .2035" 5 - .200" .0310" - .2190"...
Page 21 BLADE TUMBLER CYLINDER – SERIES H10 Using standard commercial retainer (non-key retaining feature) DISASSEMBLY OF PADLOCK Insert key and rotate clockwise to open shackle. Rotate shackle to expose shackle hole. Using a flat blade screwdriver, remove the retaining screw that is at the bottom of the exposed shackle hole.
Page 22 BLADE TUMBLER CYLINDER – SERIES L50 Using standard commercial retainer (non-key retaining feature) DISASSEMBLY OF PADLOCK Insert key and rotate clockwise to open shackle. Rotate shackle to expose shackle hole. Using a flat blade screwdriver, remove the retaining screw that is at the bottom of the exposed shackle hole.
Page 23 OTES...
Page 24 OTES...
Page 25 The Locksmith's Lock The Locksmith's Lock ® ® 3400 W. Exchange Road Crete, IL 60417-2099 1-800-323-4568 • 708-534-2000 • FAX: 708-534-0531 FORM: #SMSP03 7/03...

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