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WARNING: THIS MANUAL IS FOR QUALIFIED GAS SERVICE TECHNICIANS ONLY. IF THE
INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY
RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. FOR YOUR
SAFETY, THIS MANUAL MUST BE READ IN ITS ENTIRETY BEFORE OPERATING OR
PERFORMING MAINTENANCE ON THIS EQUIPMENT.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY
QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER
TDM-VF 2004
TDM - VF 2004
VENT FREE HEATERS
TECHNICAL DATA MANUAL FOR:
OTHER APPLIANCE.
WHAT TO DO IF YOU SMELL GAS
DO NOT TRY TO LIGHT ANY APPLIANCE.
DO NOT TOUCH ANY ELECTRICAL SWITCH.
DO NOT USE ANY PHONE IN YOUR BUILDING.
IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A
NEIGHBOR'S PHONE. FOLLOW THE GAS SUPPLIER'S
INSTRUCTIONS.
IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE
FIRE DEPARTMENT.
INSTALLATION AND SERVICE MUST BE PERFORMED BY A
Equators
Bantams
Tropics
Azure
Glo-Rays
Cosypanel
Silent Servants
1
www.rinnai.us
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Table of Contents
Troubleshooting
Related Manuals for Rinnai RCE-606A
Summary of Contents for Rinnai RCE-606A
- Page 1 IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE. FOLLOW THE GAS SUPPLIER’S INSTRUCTIONS. IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT. INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER TDM-VF 2004 www.rinnai.us...
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Page 2: Table Of Contents
CONTENTS RINNAI CONTACTS ................................. PAGE 03 SPECIAL NEW YORK STATE MEMO ON SIZING ........................ PAGE 04 RINNAI HOME OWNER PILOT CLEANING ......................... PAGE 05 TECHNICIAN PILOT CLEANING RINNAI PILOT ......................... PAGE 06 COPRECI PILOT CLEANING ..............................PAGE 07 HOW AN ODS WORKS ................................PAGE 08 PROPER BURNER CLEANING ON RADIANTS ........................ -
Page 3: Rinnai Contacts
Rinnai Contacts 1-800-621-9419 FAX 678-364-8643 REGIONAL SALES MANAGERS Midwest Region Manager ........................Ext. 246 Southeastern Region Manager Ext......................239 Southeastern Territory Manager ......................Ext. Northeast Region Manager ........................Ext. Western Region Manager ......................... Ext. CUSTOMER SUPPORT -- SALES Customer Support Manager ........................Ext. -
Page 4: Special New York State Memo On Sizing
RESULT IN IMPROVED SATISFACTION FOR THE CUSTOMER. IF WE CAN ASSIST YOU IN THIS ENDEAVOR, PLEASE DO NOT HESITATE TO CALL: 1-800-621-9419 BETWEEN 8:00 A.M. AND 5:00 P.M. EST. THANK YOU FOR YOUR ATTENTION TO THIS MATTER. www.rinnai.us TDM-VF 2004... -
Page 5: Rinnai Home Owner Pilot Cleaning
PILOT CLEANING PROCEDURE FOR HOMEOWNERS NOTE: if the pilot assembly on your appliance is not a Rinnai pilot you must contact the manufacturer of that pilot assembly for cleaning instructions. Failure to follow the manufacturer's instructions could cause damage to the appliance and/or serious injury to the person performing this task. -
Page 6: Technician Pilot Cleaning Rinnai Pilot
Second, to ensure venture on bottom side of pilot burner is clear, use 100 psi compressed air to blow out venture at location indicated by arrow #2. Note: This procedure is recommended only for Rinnai heaters. Contact manufacturer for other brand units. www.rinnai.us TDM-VF 2004... -
Page 7: Copreci Pilot Cleaning
Second, to ensure all dust/lint is removed from this location, take 100 psi compressed air and hold the nozzle back about six inches from the shutter gap and blow out all debris. Reassemble air shutter in reverse order of disassembly. Be careful not to drop lock spring in carpeting and lose it. TDM-VF 2004 www.rinnai.us... -
Page 8: How An Ods Works
TDM-VF 2004... -
Page 9: Proper Burner Cleaning On Radiants
Remove the unit from the structure before performing this cleaning due to the dust created by this cleaning procedure. In order to properly clean the burner on a Rinnai Vent Free radiant heater, you will need an air compressor capable of delivering 120 psi of compressed air. Using an air gun or nozzle, blow directly into the burner plaques from about four inches away. -
Page 10: How To Check A Thermocouple And Mag Unit
After thirty seconds, release the plunger. If the magnetic unit is good, it will stay in the bottomed out position by itself. After cooling for a brief period, it should release and spring back out to the relaxed state. If it doesn’t stay down when released, the magnetic unit is defective and should be replaced. www.rinnai.us TDM-VF 2004... -
Page 11: Manifold & Pilot Gas Pressure Checking
In the left hand drawing below, please find the manifold pressure test port on Rinnai Infra-Red Radiant Heater. This test port is plugged with an allen type plug with white pipe dope on it. This plug varies in location. You will need a 3/16"... -
Page 12: Ods Clip Installation On Lp Radiants
ODS CLIP INSTALLATION ON LP RADIANT HEATERS CAUTION: THE RINNAI ODS ODS CLIP IS FOR THE FOLLOWING LP GAS MODEL HEATERS ONLY! 1) EQUATOR 2) BANTAM 3) TROPIC 4) GLO-RAY AND 5) COSYPANEL. THIS CLIP IS NOT TO BE USED ON THE AZURE BFT! 1. -
Page 13: Silent Servant Models Explained
RINNAI SILENT SERVANT VENT FREE FAN CONVECTORS T H E VERY BEST SU PPLEM ENT A L HE AT SO U R CE ON T H E M A RK ET T ODAY IS T H E RINN AI SILENT SERV AN T VENT FREE FAN CONV ECT O RS. T H E M ODE LS ARE LIST ED BELO W . -
Page 14: Rce 606A & Rce 606Tra-Ii Comparison
RINNAI RCE 606A SILENT SERVANT FAN CONVECTOR 24,000 BTU-NG 21,000 BTU-LP LOW FIRE 5000 BTUS SEVEN STAGE GAS CONTROL AND BLOWER SPEEDS TRUE THERMOSTAT OPERATIONS ECONOMY FUNCTION CHILD FUNCTION LOCK DIRTY FILTER INDICATOR SET TEMPERATURE LED ROOM TEMPERATURE LED OFF TIMER-ONE HOUR SLEEP TIMER ON TIMER-DELAYS ONE HOUR RUN TIME UP TO 24 HRS. - Page 15 RINNAI RCE 606TRA-II SILENT SERVANT FAN CONVECTOR 24,000 BTU-NG 21,000 BTU-LP LOW FIRE 5000 BTUS SEVEN STAGE GAS CONTROL AND BLOWER SPEEDS TRUE THERMOSTAT OPERATIONS ECONOMY FUNCTION CHILD FUNCTION LOCK DIRTY FILTER INDICATOR SET TEMPERATURE LED ROOM TEMPERATURE LED DUAL TIMERS =2 START TIMES & 2 STOP TIMES CLOCK 11.
- Page 16 50 degrees = 65 k ohms 68 degrees = 39 k ohms 86 degrees = 23 k ohms Sub P.C. Board: Black ~ Grey 118 ~ 125 VAC 41 ~ 44 Black ~ White 118 ~ 125 VAC Electrical Supply www.rinnai.us TDM-VF 2004...
- Page 17 429-High fire 38 329-High fire 38 and 229-38 429-Low fire 28 329-Low fire 28 and 229-28 Wattage: 429-Low fire=21 329-Low fire=21 and 229=29 429-High fire=27 329-High fire=27 and 229=33 Fan CFM's: 429=Low fire=64 329=Low fire=60 and 229=46 429=High fire=106 329=High fire=92 and 229=64 TDM-VF 2004 www.rinnai.us...
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Page 18: Rce 229A/Rce 329A/Rce429A Troubleshooting
If any of the original wire as supplied with the appliance must be replaced, it must be replaced with a wire of a least a 194°F temperature rating and number 18AWG or its equivalent. “CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.” Verify operation after servicing. www.rinnai.us TDM-VF 2004... -
Page 19: Rce 329A/Rce 429A Wiring Diagram
If any of the original wire as supplied with the appliance must be replaced, it must be replaced with a wire of a least a 194°F temperature rating and number 18AWG or its equivalent. “CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.” Verify operation after servicing. TDM-VF 2004 www.rinnai.us... -
Page 20: Error Codes For Rce 229A/Rce 329A/Rce429A
>48 mV for 5 seconds PCB E PROM Abnormal *Error history (No. 1(most recent)-5), added combustion time (x100H), number of combustions are indicated when the room temperature control “ “ and “ “ buttons are pressed simultaneously for over 2.5 seconds. www.rinnai.us TDM-VF 2004... -
Page 21: Gas Pressure Setting Procedure Rce 229A
DO NOT make any adjustments. If you do not understand the following procedures, contact Rinnai for assistance at 1(800) 621-9419. This unit is designed to operate only on the gas type shown on the rating plate attached to the unit. -
Page 22: Gas Pressure Setting Procedure Rce 329A/Rce429A
DO NOT make any adjustments. If you do not understand the following procedures, contact Rinnai for assistance at 1(800) 621-9419. This unit is designed to operate only on the gas type shown on the rating plate attached to the unit. -
Page 23: Rce 506 A Troubleshooting & Gas Pressure
31 and 32 on the P.C. board. Example: 41 degrees = 91 k ohms 50 degrees = 65 k ohms 68 degrees = 39 k ohms 86 degrees = 23 k ohms TDM-VF 2004 www.rinnai.us... - Page 24 Items to check for in odor complaints: New carpet, drapes, furniture, paint, chemical treatments of any kind, spraying of aerosols, pets, smoking, burning of candles and potpourri, excessive dust/lint inside the casing, contaminated ambient air, etc. www.rinnai.us TDM-VF 2004...
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Page 25: Rce 506 A Wiring Diagram
If any of the original wire as supplied with the appliance must be replaced, it must be replaced with a wire of a least a 194°F temperature rating and number 18AWG or its equivalent. “CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.” Verify operation after servicing. TDM-VF 2004 www.rinnai.us... -
Page 26: Gas Pressure Setting Procedure Rce 506A
Press the TEST button again to enter your settings and to return the unit to normal operation. Press the ON/OFF button to turn the appliance OFF. Remove test port connections and reinstall port plug. Unit is now ready for operation. www.rinnai.us TDM-VF 2004... -
Page 27: Rce 590 A Troubleshooting
(TF & OHS) Thermal Fuse & Overheat Switch: White ~ White Below 1 ohm See below 4 ~ 6 You should have 12 VDC from terminal 4 to ground at connector CN7 and terminal 6 to ground. TDM-VF 2004 www.rinnai.us... - Page 28 This unit has two inline (3) amp glass fuses. Remove fuse and check continuity through it. If you have continuity, the fuse is good. If you can not read continuity, the fuse is blown and must be replaced. www.rinnai.us TDM-VF 2004...
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Page 29: Rce 590 A Wiring Diagram
WIRING DIAGRAM RCE-590A Wiring Diagram: TDM-VF 2004 www.rinnai.us... -
Page 30: Gas Pressure Setting Procedure Rce 590A
After setting the low fire gas pressure to the appropriate pressure, press the “On Timer” button once to enter your set pressure into the unit memory. Next, press the “SW2” button on your PC board twice. This places the unit into forced high fire. The display should indicate “PH”. www.rinnai.us TDM-VF 2004... - Page 31 14. After installing the front panel, plug the unit back into the wall receptacle. You are now finished with setting the gas pressures on the unit. Start the unit by pressing the “On/Off” button to start the unit. TDM-VF 2004 www.rinnai.us...
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Page 32: Rce 606 A Troubleshooting
SERVICEMAN TROUBLESHOOTING INFORMATION RCE-606A only IMPORTANT SAFETY NOTES: There are a number of (live) tests that are required to be done in fault finding. Extreme care should be used at all times. You MUST be a qualified service person before proceeding with these test instructions. - Page 33 New carpet, drapes, furniture, paint, chemical treatments of any kind, spraying of aerosols, pets, smoking, burning of candles and potpourri, excessive dust/lint inside the casing, contaminated ambient air, etc. (dB) Decibels: Low fire 26 High fire 42 Wattage: Low fire 28 High fire 40 Fan CFM's: Low fire 99 High fire 198 TDM-VF 2004 www.rinnai.us...
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Page 34: Rce 606 A Wiring Diagram
WIRING DIAGRAM RCE-606A If any of the original wire as supplied with the appliance must be replaced, it must be replaced with a wire of a least a 194°F temperature rating and number 18AWG or its equivalent. “CAUTION: Label all wires prior to disconnection when servicing controls. -
Page 35: Gas Pressure Setting Procedure For Rce 606A
“PL” or “PH” does not appear in the display DO NOT make any adjustments. If you do not understand the following procedures contact Rinnai America for assistance at 1(800) 621-9419. This unit is designed to operate only on the gas type shown on the rating plate attached to the unit. -
Page 36: Rce 606Tra And Rce 606Tra-Ii Troubleshooting
The round plug slot is the negative lead and the square slot is for the positive lead. Normal milli-voltage output on low fire is above 18 milli-volts. High fire is normally above 16 milli-volts. Minimal output is 16 milli-volts, maximum is 35 milli-volts. www.rinnai.us TDM-VF 2004... - Page 37 New carpet, drapes, furniture, paint, chemical treatments of any kind, spraying of aerosols, pets, smoking, burning of candles and potpourri, excessive dust/lint inside the casing, contaminated ambient air, etc. DECIBELS CFMS WATTAGE HIGH FIRE=40 HIGH FIRE=198 HIGH FIRE=45 LOW FIRE=28 LOW FIRE=98 LOW FIRE=29 TDM-VF 2004 www.rinnai.us...
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Page 38: Rce 606 Tra Wiring Diagram
If any of the original wire as supplied with the appliance must be replaced, it must be replaced with a wire of a least a 194°F temperature rating and number 18AWG or its equivalent. “CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.” Verify operation after servicing. www.rinnai.us TDM-VF 2004... -
Page 39: Rce 606 Traii Wiring Diagram
If any of the original wire as supplied with the appliance must be replaced, it must be replaced with a wire of a least a 194°F temperature rating and number 18AWG or its equivalent. “CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.” Verify operation after servicing. TDM-VF 2004 www.rinnai.us... -
Page 40: Gas Pressure Setting Procedure Rce 606Tra Only
Natural Gas TC level High 14 Propane Gas TC level High 12 Press the [TC] level button again to enter your settings. 10.Press the [TEST] button to return the unit to its normal operation mode. Display will show temperatures. www.rinnai.us TDM-VF 2004... -
Page 41: Gas Pressure Setting Procedure Rce 606Tra Ii (Note)
The unit must be placed in the On/Off position before it will return to normal operations and to save the settings. 13. Remove the test port connection and reinstate port plug and leak test. 14. Unit is now ready for operation. TDM-VF 2004 www.rinnai.us... -
Page 42: Error Codes Rce 590 A, 606Tra And 606Tra Ii Fault Finding Info
Check thermocouple output for 5 TC high cut seconds (above 48 mV) Power failure Turn heater OFF and All indicator lamps off then ON again Communication Error Restart unit, if unit does not All indicator lamps on recycle, contact Rinnai. www.rinnai.us TDM-VF 2004... - Page 43 • Strong draught is blown into appliance power failure. • Inadequate gas supply ….1 • Flash back ….7 There is a smell of gas. • Leaking gas supply pipe connection ….1 • Safety device operating • Smell of combustion by-product ….6 TDM-VF 2004 www.rinnai.us...
- Page 44 • Is the safety device operating due to Temperature Indicator '72' and blocked air filter? (Room Temperature Combustion Indicator flash) [10] Indicator '68' and Combustion Indicator flash) [14] Air filter should be cleaned approximately once a month. www.rinnai.us TDM-VF 2004...
- Page 45 This is caused by grease, oil or dust in or on the combustion chamber. There is smoke or an unusual smell upon initial This will stop after a short period. Increase the ventilation when using use. the appliance. TDM-VF 2004 www.rinnai.us...
- Page 46 Rinnai’s other fine products: The Silent Servant North America’s only vent-free convection heater 99% efficient whisper quiet perfect for hard to heat areas The Energy Savers Direct Vent Heating with style and performance whisper quiet available with multi-step set back thermostats...