Related Manuals for Magnaflux EV-6000
Summary of Contents for Magnaflux EV-6000
- Page 1 EV-6000 LED UV Lamp Repair Technique Sheet © 2016 Magnaflux Page 1 Magnaflux-SRVC-TS032 Issued: Mar 2016 Rev. 1...
- Page 2 Repairs that are possible on the EV-6000 (Refer to Page 5 in the EV-6000 Manual for exact part location and part numbers) A. Replacement of Rear Cover Gasket (Index #10) B. Replacement of “On/Off” Power Switch (Index #12) C. Testing and Replacing EV6000 Power Cable (Index #17) D.
- Page 3 Shoulder Bolts Shoulder Bolts 2. Once the 4 shoulder bolts are removed, carefully lift the rear cover off of the EV-6000. The rear cover gasket may or may not come off with the rear cover. 3. In order to replace the rear cover gasket, you will have to remove the electrical part of the “On/Off”...
- Page 4 7. Place rear cover onto EV6000 and insert the 4 shoulder bolts removed in step A.1 using the 3 mm hex key wrench until they stop (little or no pressure required to do this. The tighten the 4 shoulder bolts an additional 1/8—1/4 turn. © 2016 Magnaflux Page 4 Magnaflux-SRVC-TS032 Issued: Mar 2016 Rev.
- Page 5 “On/Off Switch” as shown in Figure 4. You will have to move the connector back and forth in order to remove the lead from the terminal on the micro-switch. Figure 4 © 2016 Magnaflux Page 5 Magnaflux-SRVC-TS032 Issued: Mar 2016...
- Page 6 (closest to the bottom of the EV-6000). You will know when the micro-switch is in it’s proper position as the guide pins on each side of the switch will lock into the guide pin holes on the gray micro-switch holder.
- Page 7 “0” volts — Ensure that your 115 volts is energized. If the 115 volt AC is energized — Then you will need to replace the power supply. The Magnaflux Part # for the power supply (115 volt and 230 volt) is 625877.
- Page 8 Plug in the EV6000 power supply and observe the voltage. If 24 volts (+/- 1 volt) is not observed and the EV600 Power Supply has been tested and working satisfactorily, then the EV6000 Power Cable will need to be replaced. © 2016 Magnaflux Page 8 Magnaflux-SRVC-TS032 Issued: Mar 2016 Rev.
- Page 9 NOTE: It may take a little bit of “force” to loosen the strain relief nut, but that is okay. e. Using a 3 mm hex key wrench remove the 4 bolts that hold on the EV-6000 handle and handle gasket as shown in Figure 11. Then remove the handle and gasket.
- Page 10 Ensure the gasket is in place on top of the EV-6000 handle and reinstall the EV6000 handle with the mounting bolts that were removed in step 2.e. Use the 3 mm hex key to screw in the bolts until they stop and then tighten an additional 1/8—1/4 of a turn..
- Page 11 2. Using the 3 mm hex key wrench, loosen and remove the 4 shoulder bolts that hold on rear cover shown in Figure 14. Figure 14 Shoulder Bolts Shoulder Bolts © 2016 Magnaflux Page 11 Magnaflux-SRVC-TS032 Issued: Mar 2016 Rev. 1...
- Page 12 4. Using the 2.5 mm hex key wrench, completely loosen the 4 bolts that are located on top of the EV-6000. These 4 bolts hold the EV6000 LED Assembly in place. There is no need to remove them completely as there is sufficient room to leave the bolts in place and re- move the EV6000 LED Assembly.
- Page 13 12. Plug in the EV6000 and turn it on and allow it to warmup for a period of 10 minutes. 13. Using a calibrated UV light meter (such as Magnaflux Part # 625024), measure the UV light output of the EV6000 at a height of 15” from the face of the EV6000 (the UV filter glass) to the top of the sensor.
- Page 14 16. Install the 4 shoulder bolts onto the rear cover. Using the 3 mm hex key wrench, tighten all 4 bolts until they stop (little to no pressure required) then tighten an additional 1/8—1/4 of an additional turn. © 2016 Magnaflux Page 14 Magnaflux-SRVC-TS032 Issued: Mar 2016 Rev.