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GORMAN-RUPP PUMPS CE Series Installation, Operation, And Maintenance Manual With Parts List

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ACE
OM-04847−OE01
April 30, 1998
Rev. A 11/04/99
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
CE SERIES PUMP
MODEL
CE6A60−4045D
THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO
D
GORMAN-RUPP OF CANADA LIMITED
ST. THOMAS, ONTARIO, CANADA
Printed in U.S.A.
E
Copyright by the Gorman-Rupp Company

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  • Page 1 OM-04847−OE01 April 30, 1998 Rev. A 11/04/99 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST CE SERIES PUMP MODEL CE6A60−4045D THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA Printed in U.S.A. Copyright by the Gorman-Rupp Company...
  • Page 2 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........PAGE I −...
  • Page 4 TABLE OF CONTENTS (continued) PARTS LISTS: Pump Model ............PAGE E −...

  • Page 5: Introduction

    The basic material of construction is gray iron, with This pump is a CE Series, semi-open impeller, self- ductile iron impeller and steel wearing parts. If there are any questions regarding the pump or its application which are not covered in this manual or in...

  • Page 6: Safety - Section A

    CE SERIES OM−04847 SAFETY - SECTION A This information applies to CE Series to prevent injuries to personnel or dam- engine driven pumps. Refer to the man- age to equipment. The bail is intended ual accompanying the engine before at- for use in lifting the pump assembly tempting to begin operation.
  • Page 7 OM−04847 CE SERIES When operating internal combustion free of leaks. Never refuel a hot or run- engines in an enclosed area, make cer- ning engine. Avoid overfilling the fuel tain that exhaust fumes are piped to the tank. Always use the correct type of fuel.

  • Page 8: Installation − Section Bpage B

    CE SERIES OM−04847 INSTALLATION − SECTION B Review all SAFETY information in Section A. specific application. Since the pressure supplied to the pump is critical to performance and safety, Since pump installations are seldom identical, this be sure to limit the incoming pressure to 50% of the...

  • Page 9: Battery Specifications And Installation

    OM−04847 CE SERIES a. Inspect the pump assembly for cracks, dents, Before installing the battery, clean the positive and damaged threads, and other obvious dam- negative cable connectors, and the battery termi- age. nals. Secure the battery by tightening the holddown brackets.

  • Page 10: Suction And Discharge Piping

    CE SERIES OM−04847 the brake and blocking the wheels before attempt- place by tightening the flange bolts and/or cou- ing to operate the pump. plings. Lines near the pump must be independently sup- To ensure sufficient lubrication and fuel supply to...

  • Page 11: Sealing

    OM−04847 CE SERIES total area of the openings in the strainer is at least the sump, and air entering the suction line will re- three or four times the cross section of the suction duce pump efficiency. line, and that the openings will not permit passage...

  • Page 12: Discharge Lines

    CE SERIES OM−04847 Figure 2. Recommended Minimum Suction Line Submergence vs. Velocity DISCHARGE LINES Siphoning If the application involves a high discharge head, gradually close the discharge throttling valve before stopping the pump. Do not terminate the discharge line at a level lower...

  • Page 13: Automatic Air Release Valve

    OM−04847 CE SERIES ameter to minimize the chance of plugging. matic air release valve in a below-ground lift station), if a manual shut-off valve is in- stalled anywhere in a bypass line, it must be a full-opening, ball-type valve to pre- In low discharge head applications (less than 30 vent plugging by solids.

  • Page 14: Air Release Valve Installation

    CE SERIES OM−04847 Liters) per minute) will occur when the valve is fully closed. Be sure the bypass line is directed back to the wet well or tank to prevent hazardous spills. É É É When the pump shuts down, the spring returns the diaphragm to its original position.

  • Page 15: Alignment

    OM−04847 CE SERIES DISCHARGE PIPE CLEAN-OUT COVER INSTALL AIR RELEASE VALVE IN HORIZONTAL POSITION DISCHARGE CHECK VALVE 90_ LONG RADIUS ELBOW SUPPORT PUMP DISCHARGE BRACKET SELF-PRIMING CENTRIFUGAL PUMP BLEED LINE 1" (25,4 MM) DIA. MIN. (CUSTOMER FURNISHED) EXTEND 6" SUCTION...

  • Page 16: Operation − Section C

    OM−04847 CE SERIES OPERATION − SECTION C Review all SAFETY information in Section A. Add liquid to the pump casing when: 1. The pump is being put into service for the Follow the instructions on all tags, labels and first time.

  • Page 17: Lines With A Bypass

    OM−04847 CE SERIES Overheating can occur if operated with the valves without reaching prime, causing dan- in the suction or discharge lines closed. Operating gerous overheating and possible explo- against closed valves could bring the liquid to a sive rupture of the pump casing. Per- boil, build pressure, and cause the pump to rup- sonnel could be severely injured.

  • Page 18: Pump Vacuum Check

    OM−04847 CE SERIES Pump Vacuum Check Cold Weather Preservation In below freezing conditions, drain the pump to With the pump inoperative, install a vacuum gauge prevent damage from freezing. Also, clean out any in the system, using pipe dope on the threads.

  • Page 19: Troubleshooting − Section D

    CE SERIES OM−04847 TROUBLESHOOTING − SECTION D Review all SAFETY information in Section A. Before attempting to open or service the pump: 1. Familiarize yourself with this manual. 2. Switch off engine ignition and re- move the key to ensure that the pump will remain inoperative.
  • Page 20 OM−04847 CE SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP STOPS OR Suction intake not submerged at Check installation and correct FAILS TO DELIVER proper level or sump too small. submergence as needed. RATED FLOW OR Impeller or other wearing parts worn Replace worn or damaged parts.

  • Page 21: Pump Maintenance And Repair - Section E

    CE SERIES OM−04847 PUMP MAINTENANCE AND REPAIR - SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPER- ATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL CE6A60−4045D Based on 70_ F (21_ C) clear water at sea level Contact the Gorman-Rupp Company to verify per- formance or part numbers.
  • Page 22 OM−04847 CE SERIES SECTION DRAWING Figure 1. Pump Model CE6A60−4045D PAGE E − 2 MAINTENANCE & REPAIR...
  • Page 23 CE SERIES OM−04847 PARTS LIST Pump Model CE6A60−4045D (From S/N 1150249 up) If your pump serial number is followed by an N", your pump is NOT a standard production model. Contact the Gorman-Rupp Company to verify part numbers. ITEM PART NAME PART MAT’L...
  • Page 24 OM−04847 CE SERIES SECTION DRAWING Figure 2. CE6A60−(SAE 4/10) Pump End Assembly PAGE E − 4 MAINTENANCE & REPAIR...
  • Page 25 CE SERIES OM−04847 PARTS LIST CE6A60−(SAE 4/10) Pump End Assembly ITEM PART NAME PART MAT’L ITEM PART NAME PART MAT’L NUMBER CODE NUMBER CODE PUMP CASING 10957C 10010 −WARNING DECAL 38816−302 −−− REPAIR ROTATING ASSY 44163−160 −−− HEX HD CAPSCREW...
  • Page 26 OM−04847 CE SERIES SECTION DRAWING DRIVE END VIEW Figure 3. 44163−160 Repair Rotating Assembly PAGE E − 6 MAINTENANCE & REPAIR...
  • Page 27 CE SERIES OM−04847 PARTS LIST 44163−160 Repair Rotating Assembly ITEM PART MAT’L PART NAME NUMBER CODE IMPELLER 10958D 11010 CARTRIDGE SEAL ASSEMBLY 46513−151 −−− SEAL PLATE GSKT 10959G 20000 BALL BEARING 23276−009 −−− INTERMEDIATE 38266−004 10010 VENTED PLUG 4823A 15079...
  • Page 28 OM−04847 CE SERIES SECTION DRAWING Figure 4. (SAE 4/10) Drive Assembly ITEM PART MAT’L PART NAME NUMBER CODE COUPLING KIT 48112−001 −−− −BUSHING 24131−345 −−− −COUPLING ASSEMBLY 44165−011 −−− −LOCKWASHER 21171−536 −−− −SOCKET HD CAPSCREW BD0606 1/2 15991 HEX HD CAPSCREW...
  • Page 29 CE SERIES OM−04847 PUMP AND SEAL DISASSEMBLY 5. Close the suction and discharge AND REASSEMBLY valves. 6. Vent the pump slowly and cau- tiously. Review all SAFETY information in Section A. 7. Drain the pump. Follow the instructions on all tags, label and de- cals attached to the pump.
  • Page 30 OM−04847 CE SERIES Separating Intermediate And Drive Assembly Move the pump end to a clean, well equipped shop From Engine area for further disassembly. (Figure 4) Loosening Impeller (Figure 3) If it is necessary to separate the intermediate and drive assemblies from the engine, support the in- Before attempting to loosen the impeller, remove termediate using a hoist and sling.
  • Page 31 CE SERIES OM−04847 Rotating Assembly Removal shaft (12). Use caution when unscrewing the im- peller; tension on the shaft seal spring will be re- (Figure 2) leased as the impeller is removed. Inspect the im- peller and replace if cracked or badly worn.
  • Page 32 OM−04847 CE SERIES Disengage the hardware (15 and 16), and remove bearings. This may scratch the balls or the bearing cap (10) and gasket (17). Use an arbor races and cause premature bearing fail- (or hydraulic) press to remove the oil seal (13) from ure.
  • Page 33 CE SERIES OM−04847 the bearing bore, push against the outer race. Never hit the balls or ball cage. Press the outboard oil seal (13) into the bearing Use caution when handling hot bearings to cap (10) with the lip positioned as shown in Figure prevent burns.
  • Page 34 OM−04847 CE SERIES RETAINER SEAL PLATE SPRING O-RINGS IMPELLER SLEEVE O-RING IMPELLER SHIMS IMPELLER SHAFT INTEGRAL SHAFT ROTATING STATIONARY SLEEVE BELLOWS ELEMENT ELEMENT SHEAR SPRING RING (SHEARED) CENTERING WASHER STATIONARY DRIVE BAND SEAT Figure 7. 46513−151 Cartridge Seal Assembly the mylar storage tabs from between the seal faces.
  • Page 35 CE SERIES OM−04847 Measure the impeller-to-seal plate clearance, and O-RING ENGAGED add or remove impeller adjusting shims to obtain WITH SEAL PLATE BORE the proper clearance as described in Impeller In- stallation and Adjustment. If necessary to reuse an old seal in an emer-...
  • Page 36 OM−04847 CE SERIES plastic pipe would aid this installation. The I.D. of Rotating Assembly Installation the pipe should be slightly larger than the O.D. of (Figure 2) the shaft sleeve. NOTE If the pump has been completely disassembled, it Slide the rotating portion of the seal (consisting of...
  • Page 37 CE SERIES OM−04847 NOTE NOTE The flexible portion of the coupling must be proper- To ease installation, lightly lubricate the rubber por- ly positioned on the shaft. The heads of the caps- tion of the coupling with a non-petroleum based...
  • Page 38 OM−04847 CE SERIES It is recommended that the pressure relief valve be NOTE replaced at each overhaul, or any time the pump If the suction and discharge flanges were removed, overheats and activates the valve. Never replace replace the respective gaskets, apply ‘Permatex this valve with a substitute which has not been spe- Aviation No.
  • Page 39 CE SERIES OM−04847 ounces (1,2 liter) of SAE No. 30 non-detergent oil Under normal conditions, drain the intermediate (until the internal casting is covered). This can be once each year and refill with approximately 32 checked by inserting a screwdriver through the ounces (0,95 liter) of clean oil or to the middle of the vent plug opening until it bottoms out.
  • Page 40 For U.S. and International Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419−755−1280 International: +1 419−755−1011 For Canadian Warranty Information, Please Visit www.grcanada.com/warranty or call: 519−631−2870 THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA...

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Ce6a60-4045d

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