North Star M1571493E Owner's Manual

North Star M1571493E Owner's Manual

Cold water, belt drive pressure washer

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Cold Water, Belt Drive Pressure Washer
Instructions for Installation/Set-up, Operation, Maintenance, & Storage
This pressure washer produces cold water high pressure spray. Cleaning chemicals may be incorporated into the
spray if desired. The pressure pump for this equipment is powered by a gasoline internal combustion engine.
WARNING: SPECIAL HAZARDS
• CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and possible death if inhaled. ONLY run pressure washer OUTDOORS and at least 20 feet from the home, away
from windows, vents and air intakes, to allow proper ventilation. If you start to feel sick, dizzy, or weak while using the
pressure washer, shut off the engine and get to fresh air RIGHT AWAY.
• Injection Injury: High-pressure spray can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
• Flying Debris: High-pressure spray can cause flying debris and possible surface damage.
• Slips/Falls: Spray discharge can cause puddles and slippery surfaces. Spray-gun kickback can cause operator loss of
balance and falls.
• Electric Shock: Operating equipment in wet conditions or near water can cause electric shock.
• Chemical Exposure: Cleaning chemical vapors or contact with skin may be hazardous.
• Fire/Explosion: Engine sparking can ignite fuel or other flammable liquids or vapors in the vicinity. Hot exhaust from engine
can ignite combustible materials.
• Burns: Pressure Washer pump and engine are hot surfaces that can cause burn injuries.
Detailed safety information about these hazards appears throughout this manual.
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See Initial Set-Up section for where to
report missing or damaged parts.
Add Engine Oil: Engine is shipped without oil. See engine manual for instructions on capacity and viscosity
recommendations.
Replace Temporary Pump Oil Plug: Pump is shipped with oil but with a temporary shipping plug. Check pump oil
level before starting and replace temporary shipping plug with permanent oil fill plug provided within plastic bag
containing this Owner's Manual.
Battery Required: A battery is not included. A battery must be installed before starting the engine or damage to the
engine voltage regulator will result. Purchase a standard 12 VDC, 18 Ah lawn and garden battery (Group U1-7).
Water Flow Requirements: Make sure your supply water flow rate is 20% higher than the pressure washer's flow
rate (see "Specifications" section for detail), and that your water is clean and particle free.
Chemical Spraying: Use only approved pressure washer chemicals designed for high-pressure use. Use chemical
adjustment knob to regulate cleaning power (on select units).
Storage: Do not allow water to freeze in the pump, hose, or spray gun(s). See "Storage" for more information.
Maintenance Schedule: Engine, pump, and belts require periodic inspection and servicing to keep pressure washer
functioning efficiently. See "Maintenance Schedule Summary" for frequency of servicing.
Any Questions, Comments, Problems, or Parts Orders
Owner's Manual

Equipment Protection Quick Facts

Call NorthStar Product Support 1-800-270-0810
M1571493E
ITEM NUMBER: 1571493
SERIAL NUMBER: _____________

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Summary of Contents for North Star M1571493E

  • Page 1: Equipment Protection Quick Facts

    M1571493E ITEM NUMBER: 1571493 SERIAL NUMBER: _____________ Owner’s Manual Cold Water, Belt Drive Pressure Washer Instructions for Installation/Set-up, Operation, Maintenance, & Storage This pressure washer produces cold water high pressure spray. Cleaning chemicals may be incorporated into the spray if desired. The pressure pump for this equipment is powered by a gasoline internal combustion engine.
  • Page 2: Table Of Contents

    Table of Contents Equipment Protection Quick Facts ............................1 TABLE OF CONTENTS ..............................2 ABOUT YOUR PRESSURE WASHER ......................... 4 SPECIFICATIONS ................................ 5 COMPONENT IDENTIFICATION ..........................6 SAFETY ..................................7 Hazard Signal Word Definitions ............................7 SAFETY LABELING ..............................8 Safety Decal Locations .................................
  • Page 3 Clean Inlet Filter .................................. 28 Change Pump Oil ................................28 Drive Belt Maintenance ............................... 29 TROUBLESHOOTING ..............................30 PARTS EXPLOSION- MODEL #1571493-REV E ....................... 31 PARTS EXPLOSION- MODEL #1571493-REV E (CONT’D) ..................32 PUMP ASSEMBLY – COMET TWS ........................... 33 PUMP EXPLODED VIEW- TWS5050S ........................
  • Page 4: About Your Pressure Washer

    About Your Pressure Washer Thank you for purchasing a NorthStar Pressure Washer! Site Location. Intended for outdoor use only. It is designed for long life, dependability, and top Personal Protection. Wear safety apparel during performance. operation, including safety glasses with side and top Intended Use.
  • Page 5: Specifications

    Specifications 1571493 FLOW OUTPUT PSI (bar) 5000 (345) GPM (l/min) 5 (18.9) Max Water Temp 140° F (60°C) ENGINE Engine Honda GX690 Displacement (cc) 688 cc DIMENSIONS/COMPONENTS 33.75” Length 34” Width 32.25” Height Pump Model Comet TWS 5050S Pump Oil Capacity 35.84 oz.
  • Page 6: Component Identification

    Component Identification FIG06852 FIG06851 1. Engine Oil Fill. Use included funnel to add engine 10. Fuel Shut-off Valve. Turn fuel shut-off valve to oil to unit. OFF position before transporting or servicing the 2. Oil Dipstick. Check engine oil level. pressure washer.
  • Page 7: Safety

    Safety Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER (red) indicates a hazardous situation, which if DANGER not avoided, will result in death or serious injury.
  • Page 8: Safety Labeling

    Safety Labeling Safety Decal Locations WARNING: ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from NorthStar Product Support at 1-800-270-0810. ON-PRODUCT WARNING LABELS REF # PART # DESCRIPTION QTY.
  • Page 9: Safety Decals

    Safety Labeling Safety Decals WARNING - BATTERY HAZARDS BATTERIES: 1) contain caustic acid, 2) emit explosive gases, 3) can cause electric shock ALWAYS use eye protection. Caustic acid and explosive gases can cause blindness or severe burns. NO smoking, sparks, or flames. NEVER touch both battery terminals at the same time with your hand or any non-insulated tools.
  • Page 10: Initial Set-Up

    Initial Set-Up Step 1. Inspect & Unpack Upon receipt for missing or damaged parts. Verify that it is the pressure washer you ordered. See “Component Identification” section of this manual for a diagram of the pressure washer and its components. •...
  • Page 11: Hardware Bag

    Initial Set-Up Hardware Bag: 1/4” X 7” BOLT Part #82377 (QTY 2) 5/16” FLANGE NUT 1/4” WINGNUT 3/8” NYLOC NUT Part #82019 Part #82083 Part #82027 (QTY 2) (QTY 2) (QTY 2) 3/8” X 2-1/2” BOLT Part #82106 (QTY 2) 3/8”...
  • Page 12: Step 2. Assembly

    Initial Set-up Step 2. Assembly 3. Install grip onto handle. 4. Attach small bumper to handle with ¼” x ¾” self- Note: Remove all contents from pallet and assembly can tapper. occur at this time. 5. Insert (1) 3/8” x 2-1/2” bolt through (1) flat 1.
  • Page 13: Prepare Water Pump

    Initial Set-up Prepare Water Pump Prepare Engine 1. Verify pump oil level. 1. Fill engine with oil. Note: The pump is shipped with oil. Note: Engine is shipped without oil. You must add a. Remove shipping plug and install vented oil before first use.
  • Page 14: Step 3. Select Suitable Location

    Initial Set-up Elevating or lowering your pressure washer Connecting the Battery • To reduce risk of injury, it is recommended that Always connect the cables in the following sequence to two adults lift the pressure washer. avoid possible shock: • Only lift the pressure washer by handles. Do not a.
  • Page 15: Install Spark Arrester (If Required)

    Initial Set-up Positioning: 4. Place the unit so that the exhaust fumes will not 1. The pressure washer should be positioned on a be directed towards people or building air intakes. firm, level (less than 3 degree slope), heat- resistant surface with good drainage and a nearby DANGER: Carbon monoxide hazard water supply.
  • Page 16: Operation

    Operation Follow Safety Rules for Operation Adult control only. Only trained adults should set up and operate the pressure washer. Do not let children After you have checked and fueled the equipment operate. Pressure washers can generate forces greater and positioned it in a suitable worksite, it is time to than children can control and require judgment beyond start your pressure washer.
  • Page 17: Preparing For Operation

    Operation Preparing for Operation No load bearing. Do not use the pump to support other items of equipment that impose unacceptable loads on Make sure that any regular maintenance has been performed as prescribed in “Maintenance & Repair” the pump. Do not attempt to use this machine as a prop. Lock trigger safety latch when not spraying.
  • Page 18: Inspect Fuel System/Check For Leaks

    Operation Always follow these general safety rules when - Do NOT overfill the gasoline tank. Allow at least fueling: 1/2" of empty space below the fill neck to allow for 1) Turn pressure washer off and allow to cool for at least fuel expansion.
  • Page 19: Connect Hoses, Water Supply, And Spray Nozzle

    Operation WARNING: High Pressure Fluid Model Time to fill 5 gallon bucket Injection Hazard 1571493 50 seconds High-pressure fluid discharge from leaks (even pin-sized) or ruptured components can pierce 3.) The water supply garden hose must have an inside skin and inject fluid into the body. Injection injury diameter of at least 5/8”.
  • Page 20: Attach High Pressure Hose To Water Outlet

    Operation To connect an external feed tank, follow the steps below: 2. Your pressure washer hose is equipped with quick 1. Customer will supply the following: couplers. Simply pull the collar back and push the a. 200 gallon tank or larger water feed tank. coupler onto the water outlet nipple.

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1571493

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