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PRODUCT MANUAL
116Gallon Diesel Poly Fuel Tank
12 Volt DC Fuel Pump
Model: TMG-DFT116
Please read the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com
Do not return the product to dealer, they are not equipped to handle your
requests
WWW.TMGINDUSTRIAL.COM
Toll Free:1-877-761-2819
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Summary of Contents for TMG TMG-DFT116
- Page 1 PRODUCT MANUAL 116Gallon Diesel Poly Fuel Tank 12 Volt DC Fuel Pump Model: TMG-DFT116 Please read the product manual completely before assembly Check against the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly? Please call: 1-877-761-2819 or email: cs@tmgindustrial.com...
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Page 2: Table Of Contents
Table of Contents 1.General Specifications.........................03 2.Operating Conditions........................04 3.Filling.............................04 4.Emptying............................05 5.Precautions...........................05 6.Safety Instructions........................06 7.Maintenance..........................07 8.Spare Parts...........................08 9.Fuel Pump.............................08 9.1 Installation..........................08 9.2 Fueling Safety..........................09 9.3 Flange Configuration.......................09 9.4 DC Power Connection......................10 9.5 Power Switch...........................10 9.6 Operation Safety........................11 9.7 Troubleshooting........................12 9.8 Cleaning the Inlet Screen.......................14 10.Technical Information........................15 11.Exploded Drawings........................16... -
Page 3: General Specifications
1.GENERAL SPECIFICATIONS The tank are polyethylene tanks for the transport of fuel, are made of linear polyethylene, a material that ensures excellent resistance against shocks, temperature,chemical and atmospheric agents. Each tank is equipped with: 1.Aluminium filler cap 2" 2.Safety valve 3.Transfer unit 4.Automatic gun 5.Inlet for lifting in full with the fork lifter... -
Page 4: Operating Conditions
Actual geometric capacity Model Filling 94% Filling 98% TMG-PFT116 The more the container is protected from extreme temperatures during transport (eg.Transport in covered or sheeted containers), the higher the percentage of usable fill,and thus the amount of gas oil transported. -
Page 5: Emptying
Failure to respect the above precaution can lead to dispersion of dangerous material in transit,or emission of flammable vapours,which, besides constituting serious violations of environmental and traffic regulations, ,can represent danger regarding the formation of potentially explosive atmosphere or fire triggers. Avoid in any case of overfilling the tank: always leave an adequate minimum vacuum that allows the free liquid expansion 4. -
Page 6: Safety Instructions
of being struck by lightning: so the use of the "machine" near or under the shelter of trees, towers or pylons must be considered at risk and, when placed above the vehicle floor, the container can represe nt itself the subject of predominant elevation relative to the surrounding area. Not necessarily the risk of electrocution is due 1o the fact that container's direct target of lightning. -
Page 7: Maintenance
At the end of the transfer switch the electric pump off within Tax 2 minutes, and discharge the residual pressure acting on the gun tor a short residual delivery. Store your gun and hose only after verifying the absence of drips During transport, the power line must be disconnected and the shut-off valve closed. -
Page 8: Spare Parts
general, preferring neutral or slightly alkaline greasing products. Steam systems can be used (puli-vapor steamer),provided that the jet is not directed against parts of the electrical system or against the plates and/or adhesive plates applied on the body of than and on the metal frame of the emptying device. -
Page 9: Fueling Safety
9.2 FUELING SAFETY DANGER! Fumes accumulated while fueling create an Explosive Atmosphere. It is CRITICAL that all possible sources of ignition be removed to a safe distance or extinguished. Sources of ignition would include (but not be limited to) open flames, cigarettes, static discharge, or electrical connections that can create a spark. -
Page 10: Dc Power Connection
The inlet and outlet flanges of your pump can be configured horizontally. Outlet Inlet 9.4 DC POWER CONNECTION DANGER! Be certain the power switch is “OFF” prior to connecting the battery clamps / power cables to the power source or installing the cable into the pump to prevent unexpected starting of the motor. Unexpected motor start can cause unintended discharge of fuel, creating an explosion and fire hazard. -
Page 11: Operation Safety
WARNING! The pump body can become hot with extended use. Always use the handle to lift and carry the pump when moving it. Use caution when gripping the handle as exposed skin may be burned if it contacts a hot pump. IMPORTANT! The RD series pump uses thermal overload protection to prevent overheating. -
Page 12: Troubleshooting
WARNING! Use caution when operating or carrying the pump. The hoses and electrical power cable can be a trip hazard; caution should be exercised any time the pump is moved with the hoses and power cable connected to avoid tripping or entanglement. WARNING! Pump assembly can become hot with extended use. - Page 13 Symptom Cause Cure Pump won’t Suction line problem. Check suction line for leaks or restrictions; it may be too small in diameter, too long, not air tight, or too low prime. vertically. Check vanes for nicks, damage, obstructions, Vanes sticking. or excess wear.
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Page 14: Cleaning The Inlet Screen
TROUBLESHOOTING (cont’d) Symptom Cause Cure Fluid leakage. Bad o-ring gasket. Check all o-rings. Bad shaft seal. Return to place of purchase. Incompatible fluid. Refer to wetted parts list (page 10). Loose fasteners. Tighten fasteners. Inadequate plumbing seals. Reseal plumbing connections. Pump hums Motor failure. -
Page 15: Technical Information
10.TECHNICAL INFORMATION Motor Power-DC HP(horsepower) rating 5/16HP Amps 2800 Duty cycle 30min. ON/ 30 min. OFF Power cable length 6-1/2’ Power cable DC battery connectors Pump Type- rotary, diaphragm, gear, vane Rotary Hinged Vane Flow Rate (with supplied hose / nozzle) Up to 10 GPM Flow Rate open flow - no hose or nozzle Up to 15 GPM... -
Page 16: Exploded Drawings
Exploded Drawings Main Exploded Drawings Main Past List Ref# Description Ref# Description Cover plate Suction hose Fuel tank Automatic gun Connector 1 Connector 6 Connector 2 Pressure gauge Connector 3 Vent Connector 4 Delivery hose Connector 5 Connector 7 Oil pump WWW.TMGINDUSTRIAL.COM P16/18 Toll Free:1-877-761-2819... - Page 17 Pump Exploded Drawings WWW.TMGINDUSTRIAL.COM P17/18 Toll Free:1-877-761-2819...
- Page 18 Pump Past List Ref# Description Ref# Description Motor 12V DC Handle handle Flat keys Handle set Deep groove ball bearings Cross groove head screws M5X120 6200-2RZ Oil seal 26X10-7 Insurance box Pump body Rear cover Base Switch Leaf blade rotor Tightening nut Leaf blade Positioning set...
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