Loctite 988514 Operation Manual

Low viscosity fluid pumps 3:1 and 14:1 ratios

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IT IS THE RESPONSIBILITY OF THE OWNER AND/OR OPERATOR TO PROPERLY USE AND MAINTAIN THIS
EQUIPMENT. CAREFULLY READ AND UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL
BEFORE OPERATING THIS EQUIPMENT.
If the operator is not fluent in English, the instructions and warnings shall be read and discussed in the operator's native
language, making sure the operator comprehends the contents.
This equipment complies with OSHA Standards where applicable.
DO NOT exceed the stated maximum working pressure of the airmotor or of the lowest rated component in your system.
DO NOT alter or modify any part of this equipment.
DO NOT operate this equipment with combustible gas.
DO NOT attempt to repair or disassemble the equipment while the system is pressurized.
TIGHTEN all fluid connections securely before using this equipment.
ALWAYS read and follow the fluid manufacturer's recommendations regarding fluid compatibility, and the use of protective
clothing and equipment.
CHECK all equipment regularly and repair or replace worn or damaged parts immediately.
IMPORTANT: Failure to heed these warnings including misuse, overpressurizing, modifying parts, using incompatible
chemicals and fluids, or using worn or damaged parts, may result in equipment damage and/or serious personal injury,
fire, explosion, or property damage.
This manual contains IMPORTANT WARNINGS and INSTRUCTIONS. READ AND RETAIN FOR REFERENCE.
SEP - 2004
Loctite® Low Viscosity Fluid
Pumps 3:1 and 14:1 Ratios
Part Numbers
988514 (3:1 Carbon Steel, 55 Gal.)
988516 (3:1 Inert, 55 Gal.)
988517 (3:1 Carbon Steel, 5 Gal.)
988519 (3:1 Inert, 5 Gal.)
988520 (14:1 Carbon Steel, 55 Gal.)
988522 (14:1 Inert, 55 Gal.)
988523 (14:1 Carbon Steel, 5 Gal.)
988525 (14:1 Inert, 5 gal.)
988543 (Pump Hoist)
988554 (Wall Mount Kit)
Copyright 2004
Printed in U.S.A.
Operation Manual AA988555
Form 403502
EQUIPMENT

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Summary of Contents for Loctite 988514

  • Page 1 Operation Manual AA988555 Loctite® Low Viscosity Fluid Pumps 3:1 and 14:1 Ratios Part Numbers 988514 (3:1 Carbon Steel, 55 Gal.) 988516 (3:1 Inert, 55 Gal.) 988517 (3:1 Carbon Steel, 5 Gal.) 988519 (3:1 Inert, 5 Gal.) 988520 (14:1 Carbon Steel, 55 Gal.) 988522 (14:1 Inert, 55 Gal.)
  • Page 2: Specifications

    Part Nos. 988514, 988516, 988517, 988519 3:1 Low Viscosity Fluid Pumps SPECIFICATIONS Airmotor effective dia. in. Stroke, in. Air inlet 1/4" NPT Material outlet 1/2" NPT Liquid to Air Pressure Ratio Delivery output, G.P.M. Delivery in cubic inches per cycle Suction head, ft.
  • Page 3: Pressure Relief Procedure

    An air line filter/regulator/lubricator Is recommended for use with your Loctite pump to remove harmful dirt and moisture Any pump that appears to be damaged in any way, is badly from your compressor air supply, and to provide automatic air worn or operates abnormally shall be removed from use motor lubrication.
  • Page 4: Troubleshooting

    3:1 Low Viscosity Fluid Pumps TROUBLESHOOTING DISASSEMBLY If the following procedures do not correct the problem, contact a factory authorized service center. PROBLEMS To prevent personal injury perform PRESSURE RELIEF PROCEDURE before and after operating and before AIRMOTOR DOES NOT OPERATE. performing any disassembly or assembly.
  • Page 5 3:1 Low Viscosity Fluid Pumps Tighten to 10-15 Ft. Lbs. of Torque. Use Loctite 510 Gasket Eliminator on Threads. Use Loctite 510 Gasket Eliminator on Threads 1-1/2” NPTF (Male) 1” NPTF (Female) Page Number - 5...
  • Page 6 3:1 Low Viscosity Fluid Pumps Tighten to 30-40 Inch Lbs. of Torque Tighten to 30-40 Tighten to 30- Inch Lbs. of Torque 40 Inch Lbs. of Torque Tighten to 90-100 Inch Lbs. of Torque IMPORTANT START FASTENERS BY HAND TO AVOID STRIPPING THREADS WHEN REASSEMBLING TO LUBRICATE AIR VALVE MECHANISM...
  • Page 7 3:1 Low Viscosity Fluid Pumps 55 Gal. Length 5 Gal. Length 2” Page Number - 7...
  • Page 8 3:1 Low Viscosity Fluid Pumps PARTS LIST FOR 3:1 LOW VISCOSITY FLUID PUMPS Item Part No. Part No. Part No. Part No. Description Qty. 988514 988516 988517 988519 Valve Cap AA11470 AA11470 AA11470 AA11470 Trip Rod Pin AA11472 AA11472 AA11472...
  • Page 9 3:1 Low Viscosity Fluid Pumps PARTS LIST FOR 3:1 LOW VISCOSITY FLUID PUMPS Item Part No. Part No. Part No. Part No. Description Qty. 988514 988516 988517 988519 45 Nut AA51009 AA51009 AA51009 AA51009 46 Spring AA56038 AA56038 AA56038 AA56038...
  • Page 10: Safety Instructions

    Part Nos. 988520, 988522, 988523, 988525 14:1 Low Viscosity Fluid Pumps Specifications: 14:1 Ratio Output - 1.7 cu./ in./Cyl. NEVER try to stop or deflect material from dispensing valve or Min. Air Pressure - 30 PSI leaking connection or component with your hand or body. Max.
  • Page 11: Damaged Pumps

    14:1 Low Viscosity Fluid Pumps DAMAGED PUMPS If the pump accelerates rapidly or is running too fast, stop it immediately. Check the fluid supply and refill if necessary. Prime the Any pump that appears to be damaged in any way, is badly worn pump to remove all air from the system or flush the pump and or operates abnormally shall be removed from use until repairs are relieve pressure.
  • Page 12 14:1 Low Viscosity Fluid Pumps DISASSEMBLY INSTRUCTIONS 1. Remove Valve Cap (Item #1) and Trip Rod Pin (Item #2). 2. Unscrew Tie Rod Packing Nuts (Item #52) from Tie Rods (Item #51) and lift Air Valve Casting (Item #4) off of Air Cylinder DO NOT operate these units with combustible gas.
  • Page 13 14:1 Low Viscosity Fluid Pumps TROUBLESHOOTING 1. Pump does not operate. Check air supply to pump. Replace Trip Rod Pin (Item #2), Trip Rod (Item #14) and Toggle Plate (Item #63). 2. Air seepage from air exhaust port while Replace Valve Slide, Seat & Gasket (Item #56), pump is not operating.
  • Page 14 14:1 Low Viscosity Fluid Pumps TO LUBRICATE AIR VALVE MECHANISM DISCONNECT AIR TO PUMP. REMOVE THE FOUR COVER SCREWS, COVER PLATE AND COVER PLATE GASKET. REMOVE AND DISASSEMBLE THE AIR VALVE CASTING IMPORTANT: Start fasteners by hand to FROM THE PUMP. avoid stripping threads when reas- sembling.
  • Page 15 14:1 Low Viscosity Fluid Pumps PARTS LIST FOR 14:1 LOW VISCOSITY FLUID PUMPS Item Part No. Part No. Part No. Part No. Description Qty. 988520 988522 988523 988525 Valve Cap AA11470 AA11470 AA11470 AA11470 Trip Rod Pin AA11472 AA11472 AA11472 AA11472 Valve Cap Gasket AA30011...
  • Page 16 14:1 Low Viscosity Fluid Pumps PARTS LIST FOR 14:1 LOW VISCOSITY FLUID PUMPS Item Part No. Part No. Part No. Part No. Description Qty. 988520 988522 988523 988525 46 Packing Cap AA11905 AA11905 AA11905 AA11905 47 Plunger Packing AA34110 AA34110 AA34110 AA34110 48 Packing Washer...
  • Page 17: Parts List

    Part No. 988554 Wall Mount Kit PARTS LIST Item Part Description Qty. Bracket AA241401 Lockwasher AA66186 Hex Head Screw (1/4-20 x 3/4) AA50018 Page Number - 17...
  • Page 18 Part No. 988543 Pump Hoist SPECIFICATIONS HEIGHT LOWERED - 70-1/2” HEIGHT RAISED - 108-1/2 lbs. LIFT CAPACITY - 400 LBS. MAX. ROTATION - 360° OPERATING AIR PRESSURE 50 P.S.I.G. MIN. TO 200 P.S.I.G. MAX. 5/0 STRAIGHT LINK CHAIN CAN BE ADJUSTED TO DESIRED HEIGHT.
  • Page 19 Pump Hoist INSTALLATION Base casting can be used as a template for location of anchor bolts. Position of pump hoist in respect to drum location for contractor’s rigs. Arm must be adjusted for side opening drums. OPERATION Fasten Adapter (Item #9) and Eyebolt (Item #8) to top of Ball Pump. Insert Hook (Item #7) through Eyebolt (Item #8), Adjust length of chain (Item #5).
  • Page 20: Warranty

    WARRANTY Henkel expressly warrants that all products referred to in this Instruction Manual for (Item 988514 (3:1 Pump), 988516 (3:1 Pump), 988517 (3:1 Pump), 988519 (3:1 Pump), 988520 (14:1 Pump), 988522 (14:1 Pump), 988523 (14:1 Pump) 988525 (14:1 Pump), 988543 (Pump Hoist), 988554 (Wall Mount Kit)) (hereafter called “Products”) shall be free from defects in materials and workmanship.

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