DazeTechnology DazeBox C Installation Manual
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DazeTechnology DazeBox C Installation Manual

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DAZEBOX
C
Installation Manual

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Summary of Contents for DazeTechnology DazeBox C

  • Page 1 DAZEBOX Installation Manual...
  • Page 2 This manual is supplied with the device to the Customer. DazeTechnology shall not be held liable for any damage that may directly or indirectly be caused to persons, property or animals due to failure to comply with all the requirements set out in this manual.

  • Page 4: Table Of Contents

    1.3. Used symbols 1.4. Abbreviations 1.5. Terminology 2. SAFETY INFORMATION 3. DESCRIPTION 3.1. Wallbox description 3.2. DazeBox C models 3.3. Nameplate 3.4. Technical specifications 3.5. Power Management and Solar Boost (optional) 3.6. Daze App Matching 4. INSTALLATION 4.1. Choice of the installation site 4.2.Packaging...
  • Page 5 4.13. First start 5. MODE OF USE 6. PRODUCT CARE 7. VISUAL SIGNALS 7.1. “Waiting Power Management” status on three-phase system 7.2. Internal temperature management 8. OUT OF SERVICE 8.1. Dismantle 8.2. Storage 8.3. Disposal NOTES...

  • Page 6: Introduction

    The DazeBox is a charging station (wallbox) for electric vehicles installed in Charging Mode 3, i.e. with a permanent connection to the electricity grid. The information in this manual is intended for the installer of DazeBox C and covers the installation, use and care of the wallbox.

  • Page 7: Useful Documentation

    1.2. Useful documentation See the other documents on the site by framing the QR code. DazeBox C Installation Manual ▪ ▪ EC Declaration of Conformity ▪ Drilling template Dynamic Power Management Manual ▪ 1.3. Used symbols...

  • Page 8: Abbreviations

    1.4. Abbreviations Abbreviation Definition Alternating current Direct current Electromagnetic compatibility Electric Vehicle EVSE Electric Vehicle Supply Equipment Protective earthing Single-phase Three-phase Power Management 1.5. Terminology Term Definition External contractor contracted by the owner to carry out Installer technical, civil engineering and electrical installation work Owner Legal owner of the wallbox Owner of an electric vehicle (EV) using the EVSE device...
  • Page 9 regulations and laws Qualified technical personnel design, Qualified implementation and certification of domestic electrical personnel installations in accordance with local regulations and the energy supply contract...

  • Page 10: Safety Information

    2. SAFETY INFORMATION DazeBox has been developed, manufactured and tested in accordance with current safety regulations. Therefore, the product does not normally involve any danger to persons or property. The manufacturer accepts no liability for any damage to persons or property resulting from failure to observe the safety regulations and these recommendations.

  • Page 12: Description

    DazeBox C DB-07-M, hereafter called DazeBox 1P or DazeBox single-phase, 230 V with maximum power up to 7.4 kW; DazeBox C DB-07-T, hereinafter referred to as DazeBox 3P or DazeBox three-phase, 400 V with a maximum power output of up to 22 kW.

  • Page 13: Nameplate

    3.3. Nameplate The figure above is an example of a DazeBox nameplate. In the column from left to right you read: Manufacturer Manufacturer address DazeBox code (PN) Serial number of DazeBox (SN) Nominal data of DazeBox Product name CE marking The nameplate is located on the rear side of the charging station (E, in the picture below).

  • Page 14: Technical Specifications

    In caso di necessità, per ricevere assistenza è necessario conoscere il numero seriale (SN) della DazeBox. Dal momento che, una volta installata a muro, la targhetta posta sul retro non è più raggiungibile, è possibile identificare ugualmente il numero seriale (SN) estraendo il coperchio rimovibile frontale;...
  • Page 15 1 - Casing 2 - Removable cover 3 - Status LED 4 - Charging cable with Type 2 connector 5 - Connector holder 6 - Electrical system with protectors and cables (not included)
  • Page 16 There are two types of DazeBox for two different charging capacities, according to customer requirements: single-phase wallbox and three-phase wallbox. Description DazeBox 1P DazeBox 3P Model number (PN) DB-07-M DB-07-T EV charging cable Type 2 (IEC 62196-1, IEC 62196-2) EVSE standard IEC 61851-1, IEC 61851-21 CE Marking Warranty...

  • Page 17: Power Management And Solar Boost (Optional)

    Current [A] < 2 Stand-by consumption [W] TT / TN Network configuration Protection class Pollution degree OVC III Overvoltage category continuous current monitoring Internal protections residual current > 6 mA DC open/under track Power cable routing 6 mm Power supply wire cross-section Environmental specifications -25 / +50 (without exposure Operating temperature range [°C]...
  • Page 18 DazeBox can also include Solar Boost, a function to speed up charging when there is excess photovoltaic production. If, downstream of the meter, a generation system via photovoltaic panels is installed, it is recommended to activate this function for optimal DazeBox operation by following the instructions below.

  • Page 19: Daze App Matching

    3.6. Daze App Matching Daze is a smartphone app useful for monitoring and setting up DazeBox via Bluetooth. Download the App via Google Play or App Store. Add your DazeBox: enter the Serial Number and PUK of the wallbox. This data can be found on a card inside the DazeBox package. The picture below shows the back of the card.

  • Page 20: Installation

    4. INSTALLATION Installation must be carried out by qualified personnel, i.e. with the skills described in Section 1.5. If installation is not explicitly included in the sales contract together with the wallbox, we will gladly assist in finding a qualified installer. Do not make arbitrary changes to the device.
  • Page 21 di cavo di carica lungo 3 metri, è importante installare la stazione di ricarica nei pressi della posizione della presa del veicolo parcheggiato; ▪ take into account the position of the charging socket on your vehicle and the usual parking direction: especially for DazeBoxes equipped with a 3 meter long charging cable, it is important to install the charging station close to the socket position of the parked vehicle;...

  • Page 22: Packaging

    4.2. Packaging Inside the package is provided: DazeBox with Type 2 cable of 3, 5 or 7 meters. The 5- and 7-meter versions are equipped with a cable holder. User Manual Drilling template x3 Screws Ø6 x 55 mm (x5 for version with cable holder) x3 Dowels Ø8 x 40 mm (x5 in case of version with cable holder) x4 6 mm2 bushing terminal 4.3.

  • Page 23: Protection And Power Supply Of The Charging Station

    Transport the charging station manually in order to install it on the wall suitable for installation. 4.4. Protection and power supply of the charging station DazeBox can be connected to TT and TN type earthing systems. It may not be used for IT systems. In a TN system, a circuit feeding a connection point should not include a PEN conductor.
  • Page 24 The installation shall comply with IEC 60364-7-722 Low-voltage electrical installations, Part 7-722 Requirements for special installations or locations, Supplies for electric vehicles. (Requirements for special installations or locations, Supplies for electric vehicles). Please note that there may be local regulations that apply, which may vary depending on the region/state of installation.
  • Page 25 ▪ be sized considering the expected short-circuit current. As an indicative value, 6 kA could be considered for single-phase installation and 10 kA for three-phase installation, but in all cases a precise assessment must be made prior to installation and reference must be made to local regulations.
  • Page 26 Network separation device DazeBox is not equipped with its own mains switch. The earth leakage circuit breaker and/or the circuit breaker of the supply line act as a mains separation device. Power cable The power cable must be a multi-core cable with a wire cross-section of 6 mm2.
  • Page 27 Other cables to be laid For the optional Power Management installation, a shielded network cable must be laid to carry the signal from the PM box to DazeBox. See the dedicated Dynamic Power Management manual. For the installation of the release coil, it is necessary to lay a cable to DazeBox.
  • Page 28 Wiring scheme The wiring scheme for single-phase DazeBox (1P) and three-phase DazeBox (3P) are shown below. ▪ MCB: overload and short-circuit circuit breaker; ▪ RCD: differential circuit breaker; ▪ CT-L1, CT-L2, CT-L3: current sensors for Power Management. ▪ CT box: device regulating Power Management ▪...
  • Page 30 Wiring diagram of three-phase DazeBox.

  • Page 31: Assembly

    4.5. Assembly The electrical connection (power line) must have been prepared: a dedicated line with power cable and protective circuit breakers must be prepared as shown in Section 4.4. If Power Management (optional) is to be installed, a shielded mains cable must be prepared (see Dynamic Power Management Manual).
  • Page 32 For DazeBox wall mounting, the applicable national and international building regulations and IEC 60364-1 and IEC 60364-5-52 must be observed. The installation height must be observed: 130-140 cm above the bottom edge of DazeBox. A cable holder is provided for DazeBox versions with 5 m and 7 m cable, which must be installed at a height of 90-100 cm above the floor.
  • Page 34 To fix DazeBox to the wall, follow the steps below: Mark the 3 points where you are going to drill with a pencil using the drilling template (A4 sheet supplied). Measure the distance to the floor with a tape measure and the perpendicularity of the sheet with a spirit level.
  • Page 35 Remove the DazeBox cover embedded in the casing, using the notch at the bottom. Place DazeBox on the holes in the wall and secure it using the screws provided.
  • Page 36 Remove the front panel of the DazeBox by unscrewing the 4 screws shown in the figure with a screwdriver. 4.6. DazeBox single-phase electrical connection This section explains the electrical connection of the single-phase DazeBox to a single-phase system. If your DazeBox is three-phase, skip to section 4.7.
  • Page 37 In the case of the single-phase DazeBox model, once the casing has been opened, it looks inside like the drawing in the figure above. DazeBox must be connected to a mains supply protected by an earth leakage circuit breaker and a circuit breaker. Please follow Section 4.4 carefully.
  • Page 38 Insert the power cables into the cable grommet (A). Or if from underneath, insert the cables through the hole drilled in the bottom of the wallbox. See Section 4.4. Shorten the connecting cables to the appropriate length (avoid leaving too much cable margin). Use ferrule tips. Connect line (L), neutral (N) and earth (PE) as indicated on the board, to the push-lock terminals without the use of tools.

  • Page 39: Three-Phase Dazebox Electrical Connection

    4.7. Three-phase DazeBox electrical connection This section explains the electrical connection of the three-phase DazeBox to a three-phase system. If your DazeBox is single-phase, skip to section 4.6.
  • Page 40 In the case of the three-phase DazeBox model, once the casing has been opened, it looks inside like the drawing in the figure above. DazeBox must be connected to a mains supply protected by an earth leakage circuit breaker and a circuit breaker. Please follow Section 4.4 carefully.
  • Page 41 Insert the power cables into the cable gland (A). We recommend using flexible cables with the following maximum cross-section: 6 mm2. Or if from underneath, insert the cables through the hole drilled in the bottom of the wallbox. See Section 4.4. Shorten connecting cables to the appropriate length (avoid leaving too much cable margin).

  • Page 42: Three-Phase Dazebox Electrical Connection On Single Phase System

    system, the second one is suggested to be connected with L2-L3-L1-N of the system and so on. This method ensures an even distribution of loads between the phases in the system, considering that many electric vehicles are powered by 1 phase. Using this installation method and wishing to use DazeBox Power Management, however, some important precautions must be considered: ▪...

  • Page 43: Release Coil Connection

    Follow Chapter 4.6 for the electrical connection, with the only caution being to connect phase L1 of the three-phase system to the terminal marked L on the DazeBox. In the case of connecting several single-phase DazeBoxes to the same three-phase system, we recommend "rotating the phases", i.e. if the first DazeBox is connected to L1-N, the second is suggested to be connected to L2-N and so on.
  • Page 44 The two-core cable from the release coil must pass through the cable gland (PG) on the underside of the wallbox. This cable gland has two Ø5 mm blind holes, one for the two-core cable from the release coil, the other for the Power Management (see Dynamic Power Management Manual).

  • Page 45: Configuration Guide

    Strip the cable and connect the two wires to contacts BRK1 and BRK2. These two contacts are interchangeable. 4.11. Configuration guide DazeBox installation involves configuring the wallbox according to the desired usage scenario (with or without Power Management and Solar Boost) and the characteristics of the electrical system (single-phase or three-phase).
  • Page 46 A three-phase DazeBox can be single-phase powered, as explained in Chapter 4.8: in this case, the configuration is the same as for a single-phase DazeBox. The configuration of the DazeBox is to be carried out with the wallbox unpowered, using the 8-switch selector switch located on the top left of the internal circuit board.
  • Page 47 Management and Solar Boost) and the characteristics of the electrical system (single-phase or three-phase): ▪ DazeBox supplied with single-phase fixed power (without Power Management) → Table 4.1. ▪ DazeBox supplied three-phase with fixed power (without Power Management) → Table 4.2. ▪...
  • Page 48 Single-phase 1P Three-phase 3P Table 4.1. Single-phase fixed power DazeBox Table 4.3. Single-phase DazeBox with active PM Table 4.5. Single-phase DazeBox with active PM on three-phase system Table 4.2.
  • Page 49 Three-phase DazeBox with fixed power Table 4.4. Three-phase DazeBox with active PM Single-phase (1P) Three-phase (3P) Table 4.6. Single-phase DazeBox with PM and Solar Boost active Table 4.1. Single-phase fixed power DazeBox. Combination switch Maximum current drawn Maximum power by DazeBox [A] absorbed by DazeBox 1 2 3 4 5 6 7 8 [kW]...
  • Page 50 Table 4.2. Three-phase fixed power DazeBox. Combination switch Maximum current drawn Maximum power by DazeBox on each absorbed by DazeBox 3P 1 2 3 4 5 6 7 8 phase of the system [A] [kW] 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 1...
  • Page 51 0 1 0 0 0 1 0 0 21,7 0 1 0 0 0 1 0 1 23,9 0 1 0 0 0 1 1 0 26,1 0 1 0 0 0 1 1 1 30,4 0 1 0 0 1 0 0 0 32,0 0 1 0 0 1 0 0 1 32,0...
  • Page 52 0 1 1 0 0 0 1 0 21,7 0 1 1 0 0 0 1 1 23,9 0 1 1 0 0 1 0 0 26,1 0 1 1 0 0 1 0 1 30,4 0 1 1 0 0 1 1 0 32,0 0 1 1 0 0 1 1 1 32,0...
  • Page 53 on current draw from the mains. The maximum charging current in Mode 3 ('Maximum current drawn') must be the minimum value between: ▪ the current allowed by the installed power supply, including wiring sections; ▪ the current permitted by the local regulations in force. The indicative values of the maximum currents for each country of installation should in any case be checked before each installation.

  • Page 54: Putting Into Operation

    case, the table row is always chosen with reference to the contracted power of the meter only, leaving out the generation of the photovoltaic system. DazeBox will automatically be able to recognise when there is photovoltaic generation and recharge the car without triggering the meter. 4.12.

  • Page 55: First Start

    4.13. First start DazeBox has no on/off switches: once installed and powered correctly, it is ready for use. In the event of a damaged DazeBox, the following instructions must be followed in order to avoid the risk of electrocution: ▪ do not use the device if it is damaged;...
  • Page 56 5. METHODS OF USE DazeBox is a charging station for indoor and outdoor applications. It is suitable for charging in commercial or private car parks of electric vehicles and plug-in hybrids. It is used as follows. Check that DazeBox is connected to an active power source. The LED status indicator must be GREEN.
  • Page 58 When finished, the plug should be placed neatly in the connector holder in the center of the DazeBox. In the case of DazeBoxes with a 5-meter or 7-meter long charging cable, wrap the cable around the cable holder provided so that it does not touch the ground.

  • Page 59: Product Care

    6. PRODUCT CARE The wallbox must be checked to prevent any damage to the casing and components. In the event of a damaged DazeBox, the following instructions must be followed in order to avoid the risk of electrocution: ▪ do not use the device if it is damaged; ▪...
  • Page 60 DazeBox does not require any special maintenance, but in order to allow for a long product life, we recommend the following care. ▪ When the appliance is not in operation, neatly wind the cable to the cable holder and insert the plug into the connector holder in the center of the wallbox.

  • Page 61: Visual Signals

    7. VISUAL SIGNALS On the front of the wallbox are four LEDs, which serve to indicate the status of DazeBox: DazeBox LED Colours Description Status 4 green Vehicle not connected. DazeBox ready for Stand-by LEDs connection 4 blue LEDs Charging Vehicle connected and charging Vehicle connected but not charging.

  • Page 62: Waiting Power Management" Status On Three-Phase System

    When the red LEDs are flashing, DazeBox is in an error state. Each error is associated with a corresponding number of short consecutive flashes. Error N° Error type Description code flashes Marked rise in internal temperature Critical internal detected. Further information in temperature Section 7.2.

  • Page 63: Internal Temperature Management

    ▪ Presence of single-phase loads on the electrical system ▪ DazeBox with active Power Management function Three-phase electronic meters with power ratings below 30 kW are equipped with an internal 63 A thermal-magnetic circuit breaker: should single-phase loads be excessively unbalanced on a line of the three-phase meter, the Dynamic Power Management function will suspend the load to prevent the thermal-magnetic circuit breaker from tripping.

  • Page 64: Out Of Service

    8. OUT OF SERVICE 8.1. Dismantle Once it has reached the end of its technical and operational life, the wallbox must be decommissioned, i.e. taken out of service. To dismantle the charging station: Follow points 4 and 6 of Chapter 4.5 ("Assembly"). In the case of single-phase DazeBoxes, disconnect the cables from terminals (L), (N) and (PE) and remove them from the wallbox by pulling them through the cable gland (A).
  • Page 65 In the case of DazeBox 3P, disconnect the cables from terminals (L1), (L2), (L3), (N) and (PE) and remove them from the wallbox by pulling them through the cable gland (A).

  • Page 66: Storage

    If present, also remove the power management cable. Disconnect the RJ45 connector (C), pull the cable through the cable gland (PG). Unscrew the three screws that fasten DazeBox to the wall, which are illustrated in point 5 of Chapter 4.5 ('Mounting'). Replace the top cover on the casing.
  • Page 67 The relative humidity of the air must not exceed 95% and condensation must be avoided.

  • Page 68: Disposal

    8.3. Disposal When DazeBox is decommissioned, all components and materials must be identified and separated to enable their reuse and/or recycling in an environmentally friendly manner and in accordance with regional and national legislation. N° to Component Waste type drawing Charging Cable RAEE LED PCB...

  • Page 70: Notes

    NOTES...
  • Page 73 CUSTOMER SERVICE PLEASE CALL 035 1983 1355 From Monday to Friday 8.30 - 13.00; 14.00 - 18.00 FOLLOW US ON...

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