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Summary of Contents for Coleman 5040
- Page 1 ® Repair and Replacement Procedures Model 5040 A Series Consumer Replacement Items...
- Page 2 Replacement Parts for 5040 A Series Part No. Description 5040-1561 Reflector 5040A5441 Pilot Assembly (Including tip switch) 5040-1211 Glass Frame 5040-1491 Heater Knob 5040-1501 Lantern Knob 5040-1471 E.I. Button 5040-3101 Electrode 5040-1431 Glass 5040-5571 Lantern & Heater Valve Assembly 5040-2211...
- Page 3 Gas Tips, Burner Gas Line Valve(s) and/or Valve Manifold Troubleshooting 3600 North Hydraulic, Wichita, KS 67219 U.S.A. Coleman Heater Manual © 2003 The Coleman Company, Inc. 1-800-835-3278 or TDD 316-832-8707 ® are registered trademarks ® of The Coleman Company, Inc.
- Page 4 After completion of repairs and before operating the patio heater, make sure you read and follow all safety information in the Instructions for Use manual. If you do not have this manual, contact Coleman at 1-800-835-3278 or TDD 316-832-8707. To repair or replace reflector, refer to Figure 1.
- Page 5 Model 5040 A Repair Manual To repair or replace the burner, refer to Figures 1-3, and Figures 6-7. Remove reflector (Figure 1). Remove burner screen assembly top as a unit by removing only the 4 lower hex-head screws holding the burner screen assembly top to its bottom using a 7/16" wrench (Figures 2 and 3).
- Page 6 Model 5040 A Repair Manual To replace knob(s), refer to Figure 12. Note: Knobs are a friction fit. To remove pull straight out on knob (Figure 12). When replacing knob, flat side of knob hole must match flat on shaft that extends from the control console.
- Page 7 To replace burner caps, refer to Figure 15. Using a pair of pliers unscrew each burner cap as shown (Figure 15). When reinstalling burner caps apply antiseize compound to the threads to make future removal easier. Figure 15 To repair or replace pilot/burner electrode assembly (including thermocouple), return heater head to Service Center.
- Page 8 Caution: After completion of any repairs and before operating your Parasol Heater, make sure you read and follow all safety information in the Instructions for Use manual. If you do not have this manual, contact Coleman Consumer Service at 1-800-835-3278 or TDD 316-832-8707. A. BASE, SHEET METAL, & POST COMPONENTS: Problem 1.
- Page 9 3. Mantle electrode is loose so spark gap varies. Solution Pull igniter knob off (ref. Figures 12 & 12A in 5040 Series Repair and Replacement Procedures) and tighten the mounting screws. Make sure that the ribbed plastic collar that holds the battery-operated igniter to the con- trol console is tight (ref.
- Page 10 Replace regulator. If all the above have been ruled out, then the mantle gas tip may be restricted. Replace mantle gas tip. Contact Coleman Customer Service (1-800-835-3278). Make sure that item C-1 has been observed. Make sure that the string (or wire clip on Insta-light mantles) is located in the burner cap groove.
- Page 11 If igniter wire to pilot/electrode assembly is loose (or is not connected), then pilot will not light using igniter. Wire must be reconnected or replaced if damaged. Contact Coleman Customer Service (1-800-835-3278). Pilot air port may be restricted or partially restricted.