Battery Removal - Whyte E-180 S MX Supplementary Service Manual

9.0: REMOVAL OF THE BOSCH BATTERY

9.1: Battery Removal

Note: Before removing the battery from your Whyte eMTB, please read and understand all relevant documentation from Bosch.
To ensure that the battery is not being charged, disconnect the charger from the remote battery port.
IMPORTANT: For all other Torque settings, refer to the specific manufacturers information bundled with this manual, or alterna-
tively, refer to the specific manufacturers website for further information.
Tools Required: 5mm A/F Allen Key
Tip: Take care to position the bicycle in a suitable work stand clear of the ground to enable the removal of the battery.
We do not recommend turning the bicycle upside down as this risks damage to the Bosch remote handlebar controller
when in contact with the ground. Please refer to Fig.18
Referencing Fig.19: To remove the battery from the bicycle frame, first peel back the rubber flap cover that covers the M10
Bolt. Using the 5mm Allen Key, remove the M10 bolt from the Bottom Cover as shown in Fig. 20. taking care not to loose the
M10 bolt once it has been removed. As shown in Fig 21, once the M10 bolt is removed from the Bottom Cover, slide the Bottom
Cover off the Down Tube of the frame in the same direction as the axis of the Down Tube so as to completely remove the
Bottom Cover from the bicycle. Note: Safely store the Bottom Cover and the M10 bolt.
Next as shown in Fig.22, firmly grip the Bosch toggle and pull in the direction shown by the red arrow. The battery will
disengage from the Rail. Next as shown in Fig.23 still firmly holding the Bosch toggle, pull out the Bosch battery from the
downtube of the bike. Take care to catch the battery as it exits the downtube and do not drop the battery.
IMPORTANT: At all times follow closely all recommendations from Bosch contained in the relevant Bosch Customer
User Manual documentation material bundled with your bike (or consult the on-line Bosch resources) to fully understand
how to re-charge, handle and store your Bosch Battery. Failure to comply with all Bosch recommendations could lead to
failure of the battery function, and risk of fire leading to serious injury and death.
9.2 Battery re-Installation
The re-Installation of the battery into the Downtube is the reverse of the removal process. Make sure that the orientation of
the battery is correct. Refer to Fig. 23, Fig. 24 and Fig. 25 for the correct orientation of the Bosch Battery before pushing the
battery into the Down Tube. When the Bosch Battery is fully inserted into the Down Tube, close the Bosch lever in the opposite
direction to the arrow in Fig. 22. Next push home the clip so that the Bosch battery is securely located into the Bosch Rail with
an audible 'Click' as shown in Fig. 24. Next Slide the Lower Cover onto the end of the Downtube and secure the lower cover
onto the mounting Point so that the fixing hole is aligned with the Threaded hold on the Downtube and re-fit the M10 bolt as
shown in Fig. 20. Tighten the M10 Bolt to the torque setting as set out in Section 11. Next refit the Rubber Flap over the M10
bolt, pushing the insert into the 5mm Hex of the bolt to secure it.
Torque Wrench (Ranging from 3Nm to 15Nm)
Figure 18:
Bosch Remote Can be damaged if
the bicycle is turned upside down