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Mudguard Assembly Instructions

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Summary of Contents for Whyte Mudguard

  • Page 1 Mudguard Assembly Instructions...
  • Page 3 Before each and every ride: Check that all the fasteners holding the mudguards in place are • still tight. If necessary, clean and dirt or road debris from the inside of • the mudguard, since this will reduce the clearance to the tyre.
  • Page 4 WHYTE Mudguard Assembly Instructions Terminology 1. Front Fork Crown & Thickness. 2. Disc Brake Caliper. 3. Seat-stay. 4. Chain-stay. 5. Rear drop-out. 6. Seat-stay bridge. 7. Stepped seat-stay bridge hole. 8. Chain-stay bridge. 9. Threaded chain-stay bridge hole. Side Stay Lengths: 300mm long for 46mm wide mudguards.
  • Page 5 WHYTE Mudguard Assembly Instructions Mounting Hardware: 38mm Wide Mudguards Description Reference Quantity Button head cap-screw M5 x 25 long Button head cap-screw M5 x 35 long Button head cap-screw M6 x 12 long Button head cap-screw M6 x 30 long...
  • Page 6 • (1) in one stay bracket (2) by no more than one rotation. Clip the stay bracket (2) onto the side of the front mudguard (3). Position the stay bracket (2) approximately 100mm above the mudguard end . Re-tighten the stay bracket screw according to the torque value...
  • Page 7 Repeat this process for the other items (1, 2, 4 & 5) on the other side of the mudguard (3). Do not firmly tighten the sleeves (5) just yet, as the side-stays (4) may need to be adjusted later.
  • Page 8 WHYTE Mudguard Assembly Instructions Reference figure E. Us- ◊ ing an M5 x 20 long cap-screw (22), washer with a Ø5 hole (7) & two 5mm thick spacers (23), attach the looped end of the side-stay threaded hole in the left front fork leg.
  • Page 9 (14) with the tab towards the rear of the frame. Position the bridge bracket (15) approximately 350mm above the forward mudguard end (see Figure A on page 6) . Check that it is a tight fit on the mudguard (14).
  • Page 10 (1, 2, 4 & 5) on the other locations of the mudguard (14). Do not firmly tighten the sleeves (5) just yet, as the side-stays (4) may need to be adjusted later. • Remove the rear wheel from...
  • Page 11 WHYTE Mudguard Assembly Instructions • Reference figures K & L. For a frame with a step in the seat-stay bridge hole (see Terminol- . Using an M6 ogy) x 12 long button head cap-screw (12), large washer with a Ø6...
  • Page 12 WHYTE Mudguard Assembly Instructions • Reference Figure M. For a frame with an M5 rivet nut in the rear of the seat-stay bridge (eg: Cornwall). Slide the bridge bracket (15) on- to & around the outside of rear mudguard (14) with the tab towards the front of the frame.
  • Page 13 (19), two small washers with Ø6 holes (9), a 5mm thick spacer (23) and an M6 nylock hex nut (10), at- tach the front end of the mudguard (14) to the open hole in the chain- stay bridge (see Terminology)
  • Page 14 WHYTE Mudguard Assembly Instructions • Reference figures R & S (showing the inside of each rear drop-out. Q = right side & R = left side). For frames with two M5 thread- ed holes in each drop-out, the side-stays (4) should be...
  • Page 15 Whyte General Instruction Manual on how to do this). • Carefully adjust the remaining loose fixing points until the mudguard (14) sits evenly and centrally around the rear tyre, with a minimum clearance of 6mm. Then tighten the loose fasteners according to the torque values shown in the table below.

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