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Related Manuals for Premium LID H15P
Summary of Contents for Premium LID H15P
- Page 1 H15P Toyota Hilux A-DECK Dual Cab H15P Page 1 of 14...
- Page 2 • Allen Key set (Metric) • Drill & Drill bits • Scissors & Knife Tools Required • Phillips head screwdriver • Ruler • Caulking Gun • Spanner & Socket • Silicon - Non Acetic • Tape measure H15P Page 2 of 14...
- Page 3 Installation Steps Flow Chart START SPORTS BAR REMOVAL TUB PREP FOR LID INSTALL LID INSTALL AND ADJUSTMENT FINISH H15P Page 3 of 14...
- Page 4 Connector. Remove the Sports Bar and retain all the hardware. Thoroughly clean installation areas. Important: Instructions are for Utes with an UNDER-RAIL tubliner. If you have an OVER-RAIL tubliner you must trim the top off. Find centre and mark position. H15P Page 4 of 14...
- Page 5 20mm and mark the screws position for the gas strut bracket. Position the gas strut bracket accordingly, mark two mounting holes and centre. Refer to Fig. 1 and Fig. 2 920 mm 20 mm Fig.1 - Gas strut bracket location Fig.2 - Gas strut bracket location H15P Page 5 of 14...
- Page 6 Fig.3 - Gas strut bracket fitment Attach small shaft end of gas strut onto gas strut brackets, by clicking them in place. Refer to Fig.4 with regard to gas strut orientation. Fig.4 - Gas strut orientation H15P Page 6 of 14...
- Page 7 Ensure LH and RH gaskets match up with the foot cup cut-out. Re-attach foot cups to the sports bar feet to ensure silicon seals foot cups. Ensure silicon does not protrude above the foot cups. Repeat for all 4 legs. Fit the Sports Bar brackets into the infill panels as shown. H15P Page 7 of 14...
- Page 8 20Nm into the tub. Torque sports bar foot bracket vertical bolts to 40Nm, then tighten sports bar to infill panel shoulder bolts to 6Nm. Repeat for the other side of the vehicle. H15P Page 8 of 14...
- Page 9 When lid is aligned correctly, secure the catch hinge to the lid using 4 M8 Thick Washers and M8 Bolts Important: Ensure tongues are fully inserted into the hinge slots with hinge pin securely in place. H15P Page 9 of 14...
- Page 10 Repeat for the opposite side. Important: If you have purchased a Central Locking Ute Lid please ignore the next page concerning Lock Bracket Installation and Lock Bracket adjustment. H15P Page 10 of 14...
- Page 11 Repeat for the opposite side. Use an Allen key to loosen the hex key screw on the catch and tension cable so it is tight but doesn’t move the catch at all, then re-tighten the hex key screw. H15P Page 11 of 14...
- Page 12 Page 12 of 14...
- Page 13 FIGURE 2 NOTE: 2 people are required to lift and re- move the tonneau cover from the vehicle. 2. Remove hinge pins (1) and remove tonneau cover (2). Refer to figure 3. H15P Page 13 of 14...
- Page 14 Use polish as per new paint on a new vehicle. Wash Hard Tonneau Cover using water and normal carwash detergent and polish with an automo- tive polish. Having trouble? Call your Supplier. H15P Page 14 of 14...