Page 1 United States Stove Company Project # 22-753 Model: KP5522 Additional Models: KP5522-P, KP5522-L, KP5522-W, US5522, US5522-P, US5522-L, US5522-W, AP5622, AP5622-P, AP5622-L, AP5622-W VG5722, VG5722-P, VG5722-L, VG5722-W, SP1100, SP1100-W, KP130-B Type: Pellet-Fired Room Heater March 29, 2022 Revised Date: May 17, 2022, November...
Page 2 Project # 22-753 Model: KP5522 Revision History Date: March 29, 2022 – Original Issue Date: May 17, 2022 – The following changes were made per request from EPA: B415 Calculations page was included in Appendix A, see page 73 of Non-CBI report. Adjusted CO emissions values on page 8 to show 2 significant figures.
Page 3: Table Of Contents
Project # 22-753 Model: KP5522 Contents Affidavit ................................. 3 Introduction ..............................4 Notes ................................. 4 Pellet Heater Identification and Testing ......................5 Test Procedures and Equipment ........................6 Results ................................7 Summary Table ............................7 Test Run Narrative ............................ 8 Run 1 ..............................
Page 4: Affidavit
Project # 22-753 Model: KP5522 Affidavit PFS-TECO was contracted by United States Stove Company to provide testing services for the KP5522 Pellet-Fired Room Heater per EPA ALT-146, using ASTM E2779, Determining PM Emissions from Pellet Heaters. All testing and associated procedures were conducted at PFS-TECO’s Portland Laboratory on 2/18/2022.
Page 5: Introduction
Project # 22-753 Model: KP5522 Introduction United States Stove Company of South Pittsburg, TN, contracted with PFS-TECO to perform EPA certification testing on KP5522 Pellet-Fired Room Heater. All testing was performed at PFS-TECO’s Portland Laboratory. Testing was performed by Mr. Sebastian Button.
Page 6: Pellet Heater Identification And Testing
Model: KP5522 Pellet Heater Identification and Testing • Appliance Tested: KP5522 • Serial Number: un-serialized prototype, PFS tracking #121 • Manufacturer: United States Stove Company • Catalyst: No • Heat exchange blower: Integral • Type: Pellet Stove • Style: Free Standing •...
Page 7: Test Procedures And Equipment
Project # 22-753 Model: KP5522 Test Procedures and Equipment All Sampling and analytical procedures were performed by Sebastian Button. procedures used are directly from ASTM E2779 and ASTM E2515. See the list below for equipment used. See Appendix C submitted with this report for calibration data. Equipment List: Equipment ID# Equipment Description...
Page 8: Results
Project # 22-753 Model: KP5522 Results The integrated test run emission rate for test Run 1 was measured to be 1.5 g/hr with a Higher Heating Values efficiency of 76% and a CO emission rate of 0.15 g/min. The calculated first hour particulate emission rate was 2.8 g/hr. The United States Stove Company Model KP5522 Pellet-Fired Room Heater meets the 2020 PM emission standard of ≤...
Page 9: Test Run Narrative
Project # 22-753 Model: KP5522 Test Run Narrative Run 1 Run 1 was performed on 2/18/2022 as an attempted integrated test run per EPA ALT- 146/ ASTM E2779. The overall test duration was 360 minutes. The particulate emissions rate for the integrated test run was 1.5 g/hr. The run had an overall HHV efficiency of 76%.
Page 10: Appliance Description
Appliance Description Model(s): KP5522 Additional Models Discussion: This model is offered under a variety of different KP5522-P, KP5522-L, branding designations under the following model numbers: KP5522-W, US5522, US5522-P, US5522-L, US5522-W, AP5622, AP5622-P, AP5622-L, AP5622-W VG5722, VG5722-P, VG5722-L, VG5722-W, SP1100, and SP1100-W .
Page 11 Project # 22-753 Model: KP5522 Appliance Front Appliance Left Page | 10...
Page 12 Project # 22-753 Model: KP5522 Appliance Right Appliance Rear Page | 11...
Page 13: Test Fuel Properties
Project # 22-753 Model: KP5522 Test Fuel Properties Test fuel used was Bear Mountain Wood Pellet Fuel, a PFI Certified Premium Pellet Brand. A sample of pellets was sent to Twin Ports Testing for analysis, see report below. Page | 12...
Page 14: Pellet Fuel Analysis
Project # 22-753 Model: KP5522 Pellet Fuel Analysis Page | 13...
Page 15: Sampling Location And Descriptions
Project # 22-753 Model: KP5522 Sampling Location and Descriptions Sample ports are located 16.5 feet downstream from any disturbances and 2 feet upstream from any disturbances. Flow rate traverse data was collected 8 feet downstream from any disturbances and 4 feet upstream from any disturbances. (See below).
Page 16: Sampling Methods
Project # 22-753 Model: KP5522 Sampling Methods ASTM E2515 was used in collecting particulate samples. The dilution tunnel is 12 inches in diameter. All sampling conditions per ASTM E2515 were followed. No alternate procedures were used. Analytical Methods Description All sample recovery and analysis procedures followed ASTM E2515 procedures. At the end of each test run, filters, O-Rings and probes were removed from their housings, dessicated for a minimum of 24 hours, and then weighed at 6 hour intervals to a constant weight per ASTM E2515-11 Section 10.
Page 17: Sealed Unit
Project # 22-753 Model: KP5522 Sealed Unit Page | 16...
Page 18: List Of Appendices
Project # 22-753 Model: KP5522 List of Appendices The following appendices have been submitted electronically in conjunction with this report: Appendix A – Test Run Data, Technician Notes, and Sample Analysis Appendix B – Labels and Manuals Appendix C –Equipment Calibration Records Appendix D –...
Page 19 Appendix A...
Page 20 According to the information provided, you seek an alternative test method for use when conducting testing on the United States Stove Company, Model KP5517 pellet heater. Currently, as required by section 60.534(a)(l)(i) of Subpart AAA, a manufacturer has the option to test their appliance in accordance with 40 CFR part 60, Appendix B, Method 28R for a crib fuel appliance or ASTM E2779-10 “Standard Test Method for Determining Particulate Matter Emissions from...
Page 21 the position(s) as needed to achieve a burn rate that is ≤ 50% of the maximum burn rate.” Table 1 of ASTM E2779-10 also notes that the Medium Burn Rate Category test must be ≤ 50% of the maximum burn rate. The memorandum states that this is incorrect as it assumes that zero is the other bound for determining half of the maximum burn rate, and that the correct approach in determining the Medium Burn Rate Category should be at a level below 50% of the span between the Maximum Burn Rate and the Low Burn Rate (a non-zero value).
Page 22 Group Leader Measurement Technology Group Angelina Brashear – EPA/OAQPS/AQAD Chuck French – EPA/OAQPS/SPPD Rafael Sanchez – EPA/OECA Robert Scinta – EPA/OECA Michael Toney – EPA/OAQPS/AQAD Nathan Topham – EPA/OAQPS/SPPD John Voorhees – United States Stove Company Chet Wayland – EPA/OAQPS/AQAD...
Page 23 02/02/2022 MEMORANDUM SUBJECT: Appropriate calculation of Medium Burn Rate Category in ASTM E-2779 Testing FROM: Steffan Johnson Digitally signed by STEFFAN Group Leader STEFFAN JOHNSON Date: 2022.02.02 Measurement Technology Group JOHNSON 08:28:07 -05'00' Air Quality Assessment Division Robert Scinta, P.E. Chief, Air Branch Monitoring, Assistance, and Media Programs Division Office of Compliance, Office of Enforcement and Compliance Assurance...
Page 24 The correct application of this requirement would be to determine the Medium Burn Rate Category at a level below 50% of the span between the Maximum Burn Rate and the Low Burn Rate (a non-zero value). Ergo, the correct calculation for finding that midpoint of 50% is defined For example, if the Maximum Burn rate of an appliance is 1.79 kg/hr and the minimum is 1.23 kg/hr, the method would currently place the 50% requirement at 0.895 kg/hr.
Page 25 USSC Manufacturer: KP5522 Air Fuel Ratio (A/F) Model: Dry Molecular Weight (M 02/18/22 Overall Heating Efficiency: 76.24% 29.41 Date: Combustion Efficiency: 99.50% Dry Moles Exhaust Gas (N 843.31 Note: In the “Input data”, "Calc. % O ", "Fuel Properties", Run: and “Mass Balance”...
Page 26 6.75 0.03 7.72 134.1% 19.75 12.01 157.9 20.7 100.2% 78.1% 78.3% 14.8 6.75 22.30 6.54 21.45 6.71 0.03 7.41 143.9% 19.79 12.37 157.2 20.6 100.2% 77.8% 77.9% 15.4 6.71 22.82 6.50 21.96 6.67 0.03 6.90 161.9% 19.87 12.96 157.2 20.7 100.2% 77.0% 77.2%...
Page 27 4.71 0.03 4.61 290.9% 20.22 15.60 131.8 21.1 100.5% 74.9% 75.3% 24.6 4.71 45.74 4.60 44.69 4.69 0.03 5.10 254.0% 20.15 15.04 131.6 21.1 100.5% 76.2% 76.6% 22.3 4.69 46.01 4.58 44.95 4.66 0.03 4.03 347.2% 20.31 16.27 131.4 21.1 100.7% 73.0% 73.5%...
Page 28 2.89 0.03 2.95 509.0% 20.48 17.52 109.6 20.1 101.1% 71.6% 72.3% 38.3 2.89 66.74 2.84 65.90 2.87 0.03 4.87 270.5% 20.19 15.30 110.0 20.0 100.5% 78.3% 78.7% 23.3 2.87 67.00 2.82 66.16 2.84 0.02 3.79 376.2% 20.35 16.55 109.8 20.0 101.0% 75.3% 76.1%...
Page 29 1.71 0.03 2.57 597.0% 20.54 17.95 96.4 19.4 101.3% 72.0% 72.9% 43.9 1.71 80.37 1.68 79.81 1.68 0.02 4.43 307.5% 20.25 15.81 97.6 19.5 100.8% 78.9% 79.5% 25.6 1.68 80.63 1.66 80.08 1.68 0.03 4.69 284.7% 20.21 15.51 98.1 19.5 100.5% 79.4% 79.8%...
Page 30 0.53 0.03 4.63 289.0% 20.22 15.57 97.2 19.7 100.5% 79.4% 79.9% 24.5 0.53 93.94 0.52 93.76 0.50 0.03 2.73 557.4% 20.51 17.77 97.9 19.7 101.2% 72.7% 73.6% 41.4 0.50 94.20 0.50 94.03 0.49 0.03 4.42 307.9% 20.25 15.82 98.9 19.7 100.6% 78.7% 79.2%...
Page 31 Moisture Content M 4.19 Combustion Efficiency: 99.50% Moisture of Wood (wet basis): 4.19 Dry kg : 8.32 Initial Dry Weight Wt (kg): Total Input (kJ): 163,490 155,063 (Btu) 8.32 Total Output (kJ): 124,653 118,227 (Btu) Moisture Content Dry 4.37 Efficiency: 76.24% 44.3 Total CO (g):...
Page 32 3.88 8.59 2.77 19639.20 4.19 80.24 21.28 1.99 8.60 -0.02 0.20 38.94 60.58 0.15 -0.09 404.74 43.37 2.43 431.04 3.88 8.59 2.77 19639.20 4.19 80.19 21.27 1.91 8.25 -0.02 0.19 38.94 65.03 0.16 -0.09 421.54 43.38 2.43 430.32 3.88 8.59 2.77 19639.20 4.19...
Page 33 3.88 8.59 2.77 19639.20 4.19 79.76 21.16 1.19 5.16 -0.02 0.12 38.95 131.77 0.25 -0.20 673.78 43.60 2.43 404.93 3.88 8.59 2.77 19639.20 4.19 79.84 21.18 1.32 5.70 -0.02 0.13 38.95 114.97 0.23 -0.17 610.30 43.54 2.43 404.76 3.88 8.59 2.77 19639.20 4.19...
Page 34 3.88 8.59 2.77 19639.20 4.19 79.50 21.09 0.76 3.32 -0.03 0.08 38.97 231.46 0.40 -0.36 1050.56 43.91 2.43 382.76 3.88 8.59 2.77 19639.20 4.19 79.80 21.17 1.26 5.44 -0.02 0.12 38.95 122.47 0.24 -0.18 638.63 43.57 2.43 383.15 3.88 8.59 2.77 19639.20 4.19...
Page 35 3.88 8.59 2.77 19639.20 4.19 79.45 21.07 0.66 2.91 -0.03 0.07 38.97 271.90 0.45 -0.42 1203.40 44.04 2.43 369.59 3.88 8.59 2.77 19639.20 4.19 79.74 21.15 1.14 4.95 -0.03 0.11 39.06 139.33 0.18 -0.23 702.65 43.65 2.43 370.76 3.88 8.59 2.77 19639.20 4.19...
Page 36 3.88 8.59 2.77 19639.20 4.19 79.76 21.16 1.20 5.19 -0.02 0.12 38.95 130.89 0.25 -0.20 670.46 43.59 2.43 370.32 3.88 8.59 2.77 19639.20 4.19 79.47 21.08 0.70 3.08 -0.03 0.07 38.97 253.66 0.43 -0.39 1134.45 43.98 2.43 371.04 3.88 8.59 2.77 19639.20 4.19...
Page 37 SUMS AVERAGE 4005.63 3025.39 2944.64 2911.45 3832.22 3524.59 293.32 56334.12 136063.49 25017.08 679827.48 -67042.58 747685.87 41655.88 4486.26 37223.36 Energy Losses (kJ/kg of Dry Fuel) Heat Content Change - Ambient to Stack Temperature Room Total Flue Gas Constituent Temp Flue Gas Constituent Loss Total O Comb...
Page 38 5495.81 4122.68 4005.74 3962.02 5319.69 4792.46 293.82 214.01 249.75 43.43 1603.57 -76.91 2114.69 118.47 4267.01 199.55 5469.68 4103.81 3987.58 3944.03 5292.81 4770.80 293.71 212.99 266.85 45.26 1662.55 -83.26 2114.44 118.42 4337.25 156.84 5465.45 4100.54 3984.38 3940.87 5288.93 4766.96 293.82 212.84 300.06 48.61 1782.61...
Page 39 4393.17 3313.71 3224.18 3188.06 4212.62 3858.84 294.21 171.12 436.64 72.53 2148.05 -178.33 2085.05 116.20 4851.28 105.71 4386.29 3308.63 3219.28 3183.20 4205.76 3852.98 294.21 170.84 380.40 65.64 1942.72 -154.38 2082.24 116.19 4603.65 120.41 4379.41 3303.56 3214.37 3178.35 4198.91 3847.12 294.21 170.60 520.03 83.06 2449.56...
Page 40 3521.14 2669.26 2600.41 2570.59 3347.27 3113.32 293.26 137.21 617.83 113.21 2700.55 -320.18 2067.52 114.39 5430.54 132.08 3541.17 2684.28 2615.01 2585.03 3366.67 3130.78 293.15 137.93 328.74 68.57 1650.88 -164.91 2051.92 114.43 4187.56 92.61 3534.40 2679.24 2610.12 2580.19 3360.01 3124.94 293.15 138.12 457.27 58.90 2118.66...
Page 41 3016.03 2293.30 2235.84 2209.85 2851.88 2677.38 292.54 117.55 623.56 129.61 2659.33 -377.58 2054.39 113.33 5320.19 106.60 3058.79 2325.16 2266.75 2240.43 2893.74 2714.34 292.65 119.46 323.98 50.28 1574.24 -201.89 2037.65 113.42 4017.13 53.67 3078.94 2340.22 2281.37 2254.89 2913.37 2731.83 292.65 119.93 301.75 71.14 1495.18...
Page 42 3034.55 2306.87 2248.95 2222.83 2870.50 2693.04 292.82 118.20 301.95 71.93 1490.33 -176.81 2034.10 113.37 3953.07 79.63 3063.64 2328.62 2270.07 2243.72 2898.83 2718.30 292.82 119.39 590.68 122.17 2545.40 -351.63 2053.48 113.43 5192.93 92.98 3106.20 2360.42 2300.94 2274.26 2940.29 2755.22 292.82 121.00 329.26 75.46 1598.75...
Page 43 SUMS 54.8 -24.3 -796.79 38020.2 126399.0 -792.5 Chemical Sensible and Total Chem Grams Produced Loss 1 Latent Loss Output Loss 2 0.00 0.00 0.00 230.99 0.23 -0.08 174.10 0.28 -0.04 192.56 0.26 -0.06 142.82 0.19 -0.04 170.74 0.18 -0.07 171.53 0.17 -0.06 138.72...
Page 44 -1.57 201.12 0.20 -0.06 -1.38 158.21 0.16 -0.05 -1.38 134.96 0.14 -0.05 -1.20 146.87 0.15 -0.05 -1.64 170.41 0.18 -0.06 -0.43 172.09 0.23 -0.05 -1.23 178.86 0.17 -0.05 -1.36 165.78 0.17 -0.05 1.23 138.71 0.26 -0.02 0.52 140.56 0.22 -0.03 -0.70 153.30 0.21...
Page 45 -2.30 108.02 0.15 -0.07 -2.32 122.73 0.17 -0.07 -3.73 151.48 0.23 -0.11 -1.84 108.18 0.14 -0.06 -2.62 119.39 0.17 -0.08 -2.15 105.16 0.15 -0.07 -2.48 124.21 0.17 -0.08 -1.16 149.01 0.25 -0.07 -0.80 127.13 0.20 -0.05 -1.88 109.97 0.14 -0.06 -2.43 111.11 0.16...
Page 46 -5.03 137.11 0.27 -0.14 -2.13 94.74 0.15 -0.07 -2.93 75.69 0.09 -0.07 -1.59 66.95 0.11 -0.05 -4.29 101.25 0.13 -0.10 -5.05 114.72 0.15 -0.12 -2.02 65.36 0.07 -0.05 -1.00 29.18 0.03 -0.02 -3.56 79.49 0.10 -0.08 -3.50 78.56 0.10 -0.08 -0.44 72.15 0.19...
Page 47 -4.96 111.57 0.25 -0.14 -2.02 55.69 0.07 -0.05 -1.60 63.38 0.11 -0.05 -3.98 109.29 0.22 -0.11 -2.36 59.13 0.07 -0.06 -3.20 73.07 0.10 -0.07 -4.71 100.20 0.14 -0.11 -1.23 59.94 0.09 -0.04 -2.96 71.66 0.16 -0.08 -3.57 63.10 0.10 -0.08 -4.80 84.32 0.06...
Page 48 -2.11 81.74 0.14 -0.06 -4.11 97.09 0.21 -0.11 -1.27 47.01 0.08 -0.04 -2.97 64.92 0.09 -0.07 -5.65 114.93 0.16 -0.13 -3.30 81.39 0.10 -0.08 -1.75 59.13 0.11 -0.05 -4.60 92.41 0.13 -0.11 -4.40 84.52 0.12 -0.10 -0.28 76.46 0.19 -0.04 -0.64 103.34 0.43...
Page 49 Sebastian Button From: Sebastian Button Sent: Thursday, March 10, 2022 2:23 PM Sebastian Button Subject: Burn Instructions Sebastian Button Laboratory Supervisor - Portland Laboratory From: John Voorhees <john.voorhees@usstove.com> Sent: Monday, February 14, 2022 12:17 PM To: Sebastian Button <sebastian.button@pfsteco.com> Subject: RE: Pellet Stove Great news, yes, 5522.
Page 50 Conditioning Data.xlsm Pre-Conditioning Data Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Date(s): 1/26/22 - 1/28/22 Technician: Notes: Indicate initial air setting and any changes in in setting during Catalyst Exit Elapsed Time Flue (°F) conditioning, as well as weight and average moisture content of all fuel (°F) (hrs) additions.
Page 51 Run 1.xlsm Equations and Sample Calculations – ASTM E2779 & E2515 Client USSC Model: KP5522 Tracking #: Run: Equations used to calculate the parameters listed below are described in this appendix. Sample calculations are provided for each equation. The raw data and printout results from a sample run are also provided for comparison to the sample calculations.
Page 52 Run 1.xlsm – Weight of test fuel burned during test run, dry basis, kg ASTM E2779 equation (1) = (M )(100/(100 + FM)) Where, average fuel moisture of test fuel, % dry basis weight of test fuel in hopper at start of test run, wet basis, kg weight of test fuel in hopper at end of test run, wet basis, kg Sample Calculation: FM = 4.37 %...
Page 53 Run 1.xlsm – Weight of test fuel burned during test run segment i , dry basis, kg BSidb ASTM E2779 equation (2) = (MS )(100/(100 + FM)) BSidb Siwb ESiwb Where, weight of test fuel in hopper at start of test run segment i , wet basis, kg SSiwb weight of test fuel in hopper at end of test run segment i , wet basis, kg ESiwb...
Page 54 Run 1.xlsm BR – Average dry burn rate over full integrated test run, kg/hr ASTM E2779 equation (3) 60 M θ Where, = Total length of full integrated test run, min θ Sample Calculation: = 8.32 = 360 θ 60 x 8.32 1.39 kg/hr Page 4 of 14...
Page 55 Run 1.xlsm – Average dry burn rate over test run segment i , kg/hr ASTM E2779 equation (4) 60 M BSidb θ Where, Total length of test run segment i , min θ Sample Calculation (from medium burn rate segment): 3.15 BSidb θ...
Page 56 Run 1.xlsm – Average gas velocity in the dilution tunnel, ft/sec ASTM E2515 equations (9) Where: Adjustment factor for center of tunnel pitot tube strav , ASTM E2515 Equation (1) placement, Fp = scent Dilution tunnel velocity calculated after the multi-point pitot traverse at the center, ft/sec scent Dilution tunnel velocity calculated after the multi-point pitot traverse, ft/sec strav...
Page 57 Run 1.xlsm – Average gas flow rate in dilution tunnel, dscf/hr ASTM E2515 equation (3) Where: 3600 Conversion from seconds to hours (ASTM method uses 60 to convert in minutes) Water vapor in gas stream, proportion by volume; assume 2% Cross sectional area of dilution tunnel, ft Standard absolute temperature, 528 °R Absolute average gas static pressure in dilution tunnel, = P...
Page 58 Run 1.xlsm – Volume of Gas Sampled Corrected to Dry Standard Conditions, dscf m(std) ASTM E2515 equation (6) Where: 17.64 °R/in. Hg Volume of gas sample measured at the dry gas meter, dcf Dry gas meter calibration factor, dimensionless Barometric pressure at the testing site, in. Hg Average pressure differential across the orifice meter, in.
Page 59 Run 1.xlsm – Total Particulate Matter Collected, mg ASTM E2515 Equation (12) Where: mass of particulate matter from probe, mg mass of particulate matter from filters, mg mass of particulate matter from filter seals, mg Sample Calculation: Using equation for Train A (first hour): Using equation for Train A (remainder): Train A Aggregate = 4.0 mg...
Page 60 Run 1.xlsm - Concentration of particulate matter in tunnel gas, dry basis, corrected to standard conditions, g/dscf ASTM E2515 equation (13) Where: Constant, 0.001 g/mg Total mass of particulate matter collected in the sampling train, mg Volume of gas sampled corrected to dry standard conditions, dscf m(std) Sample calculation: For Train A:...
Page 61 Run 1.xlsm – Total Particulate Emissions, g ASTM E2515 equation (15)   −  Where: Concentration of particulate matter in tunnel gas, g/dscf Concentration particulate matter room air, g/dscf Average dilution tunnel gas flow rate, dscf/hr Total time of test run, minutes θ...
Page 62 Run 1.xlsm PR - Proportional Rate Variation ASTM E2515 equation (16) Where: θ = Total sampling time, min θ = Length of recording interval, min = Volume of gas sample measured by the dry gas meter during the “ith” time interval, dcf = Volume of gas sample as measured by dry gas meter, dcf = Average gas velocity in the dilution tunnel during the "ith"...
Page 63 Run 1.xlsm – Average particulate emissions for full integrated test run, g/hr ASTM E2779 equation (5) = 60 (E /θ) Where, = Total particulate emissions, grams θ = Total length of full integrated test run, min Sample Calculation: (Dual train average) = 8.99 g θ...
Page 64 Run 1.xlsm – Average particulate emission factor for full integrated test run, g/dry kg of fuel burned ASTM E2779 equation (6) Where, = Total particulate emissions, grams = Weight of test fuel burned during test run, dry basis, kg Sample Calculation: (Dual train average) = 8.99 g 8.32 kg...
Page 65 Twin Ports Testing, Inc. 1301 North 3rd Street Superior, WI 54880 715-392-7114 800-373-2562 715-392-7163 www.twinportstesting.com Report No: USR:W222-0106-01 Analytical Test Report Issue No: Client: PFS-TECO Signed: 11785 SE Hwy 212 Ste 305 Clackamas, OR 97015 Attention: Sebastian Button Amber Anderson Chemist PO No: 3/9/2022...
Page 66 Project # 22-751 Model: Charnwood Skye E700 Tunnel Schematic Page | 16...
Page 67 PELLET TEST DATA PACKET ASTM E2779/E2515 Run 1 Data Summary Client: USSC Model: KP5522 Job #: 22-753 Tracking #: Test Date: 2/18/2022 3/9/2022 Techician Signature Date PFS-TECO...
Page 68 Run 1.xlsm TEST RESULTS - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Burn Rate Summary High Burn Rate (dry kg/hr) 2.26 Medium Burn Rate (dry kg/hr) 1.58 Medium Burn Rate Target: <...
Page 69 Run 1.xlsm Overall Pellet Test Efficiency Results Manufacturer: USSC Model: KP5522 Date: 02/18/22 Run: 1 Control #: 22-753 Test Duration: 360 Output Category: Integrated Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis Overall Efficiency 76.2% 84.2% Combustion Efficiency 99.5% 99.5% Heat Transfer Efficiency...
Page 70 Run 1.xlsm Max Burn Rate Segment Efficiency Results Manufacturer: USSC Model: KP5522 Date: 02/18/22 Run: 1 Control #: 22-753 Test Duration: 60 Output Category: Maximum Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis Overall Efficiency 77.2% 85.3% Combustion Efficiency 99.5% 99.5%...
Page 71 Run 1.xlsm Medium Burn Rate Segment Efficiency Results Manufacturer: USSC Model: KP5522 Date: 02/18/22 Run: 1 Control #: 22-753 Test Duration: 120 Output Category: Medium Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis Overall Efficiency 76.0% 83.9% Combustion Efficiency 99.5% 99.5%...
Page 72 Run 1.xlsm Minimum Burn Rate Segment Efficiency Results Manufacturer: USSC Model: KP5522 Date: 02/18/22 Run: 1 Control #: 22-753 Test Duration: 180 Output Category: Minimum Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis Overall Efficiency 75.5% 83.4% Combustion Efficiency 99.5% 99.5%...
Page 73 Run 1.xlsm DILUTION TUNNEL & MISC. DATA - ASTM E2779 / E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Test Start Time: 9:35 Date: 2/18/2022 High Burn End Time (min): Medium Burn End Time (min): Pre-Test Post Test Avg.
Page 74 Run 1.xlsm PELLET STOVE PREBURN DATA - ASTM E2779 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: Technician: Date: 2/18/2022 Recording Interval (min): Run Time (min): Average: 0.068 Flue Draft (in Elapsed Time Scale Weight Flue (°F) Ambient (°F) (min) Reading (lbs)
Page 75 Run 1.xlsm PELLET STOVE PREBURN DATA - ASTM E2779 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: Technician: Date: 2/18/2022 39.7 -0.06 0.070 39.6 -0.11 0.070 39.6 -0.07 0.070 39.5 -0.08 0.070 39.4 -0.08 0.080 39.3 -0.1 0.070 39.2...
Page 76 Run 1.xlsm BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: 1 Technician: SJB Date: 2/18/2022 Particulate Sampling Data Fuel Weight (lb) Temperature Data (°F) Dilution Orifice Elapsed Meter Gas Meter...
Page 77 Run 1.xlsm BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: 1 Technician: SJB Date: 2/18/2022 Particulate Sampling Data Fuel Weight (lb) Temperature Data (°F) Dilution Orifice Elapsed Meter Gas Meter...
Page 78 Run 1.xlsm BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: 1 Technician: SJB Date: 2/18/2022 Particulate Sampling Data Fuel Weight (lb) Temperature Data (°F) Dilution Orifice Elapsed Meter Gas Meter...
Page 79 Run 1.xlsm BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: 1 Technician: SJB Date: 2/18/2022 Particulate Sampling Data Fuel Weight (lb) Temperature Data (°F) Dilution Orifice Elapsed Meter Gas Meter...
Page 80 Run 1.xlsm BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: 1 Technician: SJB Date: 2/18/2022 Particulate Sampling Data Fuel Weight (lb) Temperature Data (°F) Dilution Orifice Elapsed Meter Gas Meter...
Page 81 Run 1.xlsm BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: 1 Technician: SJB Date: 2/18/2022 Particulate Sampling Data Fuel Weight (lb) Temperature Data (°F) Dilution Orifice Elapsed Meter Gas Meter...
Page 82 Run 1.xlsm BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: 1 Technician: SJB Date: 2/18/2022 Particulate Sampling Data Fuel Weight (lb) Temperature Data (°F) Dilution Orifice Elapsed Meter Gas Meter...
Page 83 Run 1.xlsm BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: 1 Technician: SJB Date: 2/18/2022 Particulate Sampling Data Fuel Weight (lb) Temperature Data (°F) Dilution Orifice Elapsed Meter Gas Meter...
Page 84 Run 1.xlsm BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: 1 Technician: SJB Date: 2/18/2022 Particulate Sampling Data Fuel Weight (lb) Temperature Data (°F) Dilution Orifice Elapsed Meter Gas Meter...
Page 85 Run 1.xlsm BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: 1 Technician: SJB Date: 2/18/2022 Particulate Sampling Data Fuel Weight (lb) Temperature Data (°F) Dilution Orifice Elapsed Meter Gas Meter...
Page 86 Run 1.xlsm BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: 1 Technician: SJB Date: 2/18/2022 Particulate Sampling Data Fuel Weight (lb) Temperature Data (°F) Dilution Orifice Elapsed Meter Gas Meter...
Page 87 Run 1.xlsm BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH Flue Draft Elapsed Sample Meter Pro.
Page 88 Run 1.xlsm BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH Flue Draft Elapsed Sample Meter Pro.
Page 89 Run 1.xlsm BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH Flue Draft Elapsed Sample Meter Pro.
Page 90 Run 1.xlsm BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH Flue Draft Elapsed Sample Meter Pro.
Page 91 Run 1.xlsm BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH Flue Draft Elapsed Sample Meter Pro.
Page 92 Run 1.xlsm BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH Flue Draft Elapsed Sample Meter Pro.
Page 93 Run 1.xlsm BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH Flue Draft Elapsed Sample Meter Pro.
Page 94 Run 1.xlsm BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH Flue Draft Elapsed Sample Meter Pro.
Page 95 Run 1.xlsm BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH Flue Draft Elapsed Sample Meter Pro.
Page 96 Run 1.xlsm BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH Flue Draft Elapsed Sample Meter Pro.
Page 97 Run 1.xlsm BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: Run #: Technician: Date: 2/18/2022 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH Flue Draft Elapsed Sample Meter Pro.
Page 98 Run 1.xlsm LAB SAMPLE DATA - ASTM E2515 Client: USSC Job #: 22-753 Model: KP5522 Tracking #: 121 Run #: Technician: SJB Date: 2/18/2022 Sample ID Tare, mg Total, mg Final, mg Catch, mg 246.6 247.7 A - 1st Hour Filters G00305 123.3...
Page 99 ASTM E2779 Wood Heater Run Sheets Client: USSC Job Number: 22-753 Tracking #: 121 Model: 5522 Run Number: 1 Test Date: 2/18/2022 Pellet Heater Control Settings High Burn Rate Settings: Heat Setting: #5 (Max setting) – Air Damper Fully Open Medium Burn Rate Settings: Heat Setting: #3 (Min setting) –...
Page 103 Appendix B...
Page 104 State of California to cause cancer, birth defects, and/or other reproductive harm. For emissions standards. more information, go to www.P65warnings.ca.gov THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE. © 2022 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380 Ph. 800-750-2723...
Page 105 State of California to cause cancer, birth defects, and/or other reproductive harm. For emissions standards. more information, go to www.P65warnings.ca.gov THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE. © 2022 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380 Ph. 800-750-2723...
Page 106 This app is available only Text to 423-301-5624 or; on the App Store for iPhone and iPad. Email us at: Search US Stove. Save your receipt with customerservice@usstove.com your records for any claims. © 2022 United States Stove Company...
Page 107 Declaration of Completion: As the qualified person responsible for the work described above, I confirm that the appliance as associated work has been installed as per manufacturer’s instructions and following any applicable building and installation codes. Signed: ______________________________________ Print Name: __________________________________Date: ______________ Home Owner: RETAIN THIS INFORMATION FOR FUTURE REFERENCE © 2022 United States Stove Company...
Page 108 CORD IN FOOT TRAFFIC AREAS OR PINCH THE CORD UNDER FURNITURE. US Stove highly recommends your stove be installed by a qualified NFI (US) or WETT (Canada) technician. To find the nearest qualified installer, go to: https://nficertified.org, https://www.wettinc.ca/ © 2022 United States Stove Company...
Page 109 F Sidewall to flue 13” 330 mm PARALLEL Sidewall to top edge 8” 203 mm of unit CORNER H Adjacent wall to unit 8” 203 mm ALCOVE J Alcove depth 36” 914 mm © 2022 United States Stove Company...
Page 110 The maximum recommend vertical venting height is 12- the floor of the home. feet for 3-inch type “PL” vent. Total length of horizontal © 2022 United States Stove Company...
Page 111 Vent surfaces can get hot enough E. Minimum 2-foot (0.61m) clearance above any grass, to cause burns if touched by children. Noncombustible plants, or other combustible materials. shielding or guards may be required. © 2022 United States Stove Company...
Page 112 4 inch “PL” pellet venting products. The use of other of vertical venting. An approved vertical vent cap is components other than stated herein could cause bodily recommended. harm, heater damage, and void your warranty. © 2022 United States Stove Company...
Page 113 If clearance through a combustible wall. Once outside the an offset is required, it is better to install 45-degree structure, a 3” (76 mm) clearance should be maintained elbows rather than 90-degree elbows. © 2022 United States Stove Company...
Page 114 The air to fuel ratio can be adjusted to allow almost any fuel quality B. Heat Range Arrow Buttons to burn effectively by following the procedures detailed © 2022 United States Stove Company...
Page 115 When adjusting the Draft Fan setting, try only 1 setting above or below the heat setting. It is better to leave the stove in the automatic mode. © 2022 United States Stove Company...
Page 116 T’Stat requires more heat, the unit will begin to feed pellets at the preselected heat setting ranging from “1” to “5”. Use 18 gauge, 2 conductor wire © 2022 United States Stove Company...
Page 117 Your pellet stove is designed to burn premium hardwood WHILE THE STOVE IS PLUGGED IN. pellets that comply with the Pellet Fuels Institute (PFI) standard (minimum of 40 lbs density per cubic ft, 1/4” to © 2022 United States Stove Company...
Page 118 • WE RECOMMEND THAT YOU NOT LET THE the “Heat Level Advance” button. HOPPER DROP BELOW 1/4 FULL. If the fire doesn’t start in 12 minutes, press “On/Off”, wait a few minutes, clear the burn pot, and start the procedure again. © 2022 United States Stove Company...
Page 119 The stove will shut down and show “E2” on the two digit display. The stove has to fully shut down before restarting. © 2022 United States Stove Company...
Page 120 CO. the top as well as from the bottom. The creosote should be removed with a brush specifically designed for the © 2022 United States Stove Company...
Page 121 Gaskets Inspected 5. Re-install the retainer and eight nuts and rope gasket Glass Wiped Cleaned using high-temperature silicone to adhere the gasket Hopper (end of Empty & to the door. season) Vacuumed © 2022 United States Stove Company...
Page 122 ATTENTION: THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER OPERATION. IT IS AGAINST FEDERAL REGULATIONS TO OPERATE THIS WOOD HEATER IN A MANNER INCONSISTENT WITH OPERATING INSTRUCTIONS IN THIS MANUAL. © 2022 United States Stove Company...
Page 123 FACTORY DEFAULTS To return the control to its original factory default settings, press and hold the AUX UP and AUX DOWN buttons together for three seconds. © 2022 United States Stove Company...
Page 124 Door Handle Kit 88118 Ignitor Flange Gasket IN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING USSC PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM USSC. USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY. © 2022 United States Stove Company...
Page 125 Part numbers and descriptions can be found in the “Repair Parts” section of this manual. Once this information has been gathered you can contact customer service by phone 1-800-750-2723 Ext 5051 or Email parts@usstove.com. Model Information Model Number Serial Number © 2022 United States Stove Company...
Page 126 Engineer Name: ____________________________________ Engineer Name: ____________________________________ License No.: ________________________________________ License No.: ________________________________________ Company: __________________________________________ Company: __________________________________________ Telephone No.: _____________________________________ Telephone No.: _____________________________________ Stove Inspected: Chimney Swept: Stove Inspected: Chimney Swept: Items Replaced: ____________________________________ Items Replaced: ____________________________________ © 2022 United States Stove Company...
Page 153 State of California to cause emissions standards. cancer, birth defects, and/or other reproductive harm. For more information, go to www.P65warnings.ca.gov THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE. © 2021 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380 Ph. 800-750-2723...
Page 154 State of California to cause cancer, birth defects, and/or other reproductive harm. For emissions standards. more information, go to www.P65warnings.ca.gov THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE. © 2022 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380 Ph. 800-750-2723...
Page 155 Repair or replacement of parts that are subject to normal wear and tear during WARRANTOR the warranty period. These parts include: paint, pellet, and the discoloration The warrantor of record is United States Stove Company, PO Box 151, 227 of glass. Industrial Park Road, South Pittsburg, Tennessee 37380. Phone number: (800)- •...
Page 156 • Composants d’évacuation des gaz, composants de l’âtre ou accessoires utilisés oblitéré, un reçu de vente, etc., de United States Stove Company (« USSC ») ou d’un avec l’appareil et qui n’ont pas été fournis par USSC. détaillant autorisé, comme suit: •...
Page 157 State of California to cause cancer, birth defects, and/or other reproductive harm. For more emissions standards. information, go to www.P65warnings.ca.gov THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE. © 2021 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380 Ph. 800-750-2723...
Page 158 Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, pellet, and the discoloration The warrantor of record is United States Stove Company, PO Box 151, 227 of glass.
Page 159 • Composants d’évacuation des gaz, composants de l’âtre ou accessoires utilisés oblitéré, un reçu de vente, etc., de United States Stove Company (« USSC ») ou d’un avec l’appareil et qui n’ont pas été fournis par USSC. détaillant autorisé, comme suit: •...
Page 163 Appendix C...
Page 164 Dry Gas Meter Calibration Meter Manufacturer: Apex Model: XC-50-DIR Lab ID #: Serial #: 1906005 Calibration Date: 10/5/2021 Calibration Expiration: 4/5/2022 Barometric Pressure: 29.71 in. Hg Reference Standard DGM Unit Under Test Previous Calibration Manufacturer: Apex Date 3/15/2021 Model: SK25DA γ...
Page 165 Pressure Gauge Calibration Work Sheet Gauge Manufacturer: Apex Maximum Range (inH Instrument ID #: 129 (dH) Calibration Date: 10/7/2021 Calibration Expiration: 10/7/2022 Barometric Pressure: 30.03 in. Hg Reference Standard Gauge Manufacturer: Dwyer Model: 477AV-1 Instrument ID#: 174 Calibration Expiration Date: 10/8/2021 Reference Gauge Pressure Gauge Difference...
Page 166 Pressure Gauge Calibration Work Sheet Gauge Manufacturer: Apex Maximum Range (inH Instrument ID #: 129 (dP) Calibration Date: 10/7/2021 Calibration Expiration: 10/7/2022 Barometric Pressure: 30.03 in. Hg Reference Standard Gauge Manufacturer: Dwyer Model: 475 Instrument ID#: 76 Calibration Expiration Date: 8/3/2022 Reference Gauge Pressure Gauge Difference...
Page 167 Dry Gas Meter Calibration Meter Manufacturer: Apex Model: XC-50-DIR Lab ID #: Serial #: 1906006 Calibration Date: 10/5/2021 Calibration Expiration: 4/5/2022 Barometric Pressure: 29.71 in. Hg Reference Standard DGM Unit Under Test Previous Calibration Manufacturer: Apex Date 3/15/2021 Model: SK25DA γ...
Page 168 Pressure Gauge Calibration Work Sheet Gauge Manufacturer: Apex Maximum Range (inH Instrument ID #: 130 (dH) Calibration Date: 10/7/2021 Calibration Expiration: 10/7/2022 Barometric Pressure: 30.03 in. Hg Reference Standard Gauge Manufacturer: Dwyer Model: 477AV-1 Instrument ID#: 174 Calibration Expiration Date: 10/8/2021 Reference Gauge Pressure Gauge Difference...
Page 169 Pressure Gauge Calibration Work Sheet Gauge Manufacturer: Apex Maximum Range (inH Instrument ID #: 130 (dP) Calibration Date: 10/7/2021 Calibration Expiration: 10/7/2022 Barometric Pressure: 30.03 in. Hg Reference Standard Gauge Manufacturer: Dwyer Model: 475 Instrument ID#: 76 Calibration Expiration Date: 8/3/2022 Reference Gauge Pressure Gauge Difference...
Page 170 Dry Gas Meter Calibration Meter Manufacturer: Apex Model: Apex-AK-600 Lab ID #: Serial #: 810016 Calibration Date: 10/8/2021 Calibration Expiration: 10/8/2022 Barometric Pressure: 29.91 in. Hg Reference Standard DGM Unit Under Test Previous Calibration Manufacturer: Apex Date 3/31/2021 Model: SK25DA γ...
Page 173 JJ Calibrations, Inc. Certificate of Calibration 7724 SE Aspen Summit Drive Portland, OR 97266-9217 Certificate Number: 743897 Phone 503.786.3005 FAX 503.786.2994 PFS TECO 11785 SE Hwy 212 1033 Suite 305 Clackamas, OR 97015 0723.01 Order Date: 03/08/2021 Calibration Authorized By: Property #: Calibrated on: 03/18/2021...
Page 176 Bulletin D-57 Model 1430 Microtector Electronic Point Gage ® Installation and Operating Instructions Model 1430 Microtector ® Portable • Three-point mounting, dual leveling Electronic Point Gage combines mod- adjustment, and circular level vial assure rapid setup ern, solid-state integrated circuit elec- •...
Page 177 PRESSURE FLUID LEVEL Microtector Gage ® Precision Pressure Measurement On indication of contact, the operator stops The Microtector ® Gage combines the time- lowering the point and reads the micrometer proven principles of the Hook Gage type which indicates one half the applied pressure. manometer and modern solid-state integrat- By interpolating eight divisions (each being ed circuit electronics.
Page 178 After making contact, turn the point out of the Fluid Level fluid by turning the micrometer barrel counter- Level the gage by adjusting the two front lev- clockwise to a reading of .010 or more. Again, eling screws (Item 8 on drawing) until the bub- watch the meter and, this time, lower the ble in the spirit level is centered in the small point by turning the micrometer barrel.
Page 179 When the readings are complete, the pres- (2) If the meter operation continues to be sure should be removed and the zero setting sluggish, replace the size AA, 1.5 volt battery. of Microtector ® Gage rechecked. Any change (Replace the battery at least once a year to in the zero position will indicate inaccurate avoid deterioration of battery and damage to readings.
Page 180 JJ Calibrations, Inc. Certificate of Calibration 7724 SE Aspen Summit Drive Portland, OR 97266-9217 743892 Certificate Number: Phone 503.786.3005 FAX 503.786.2994 PFS TECO 11785 SE Hwy 212 1033 Suite 305 03/08/2021 Order Date: Clackamas, OR 97015 0723.01 Authorized By: Calibration Property #: Calibrated on: 03/18/2021...
Page 183 Calibration Certificate ID 072731-240-041621-ACC-USI Accredited by the American Association Mettler Toledo for Laboratory Accreditation (A2LA) Service Business Unit Industrial CALIBRATION CERT #1902.01 1900 Polaris Parkway Columbus, OH 43240 ISO 17025 Registered 1-800-523-5123 ANSI/NCSL Z540-1 Accredited Accuracy Calibration Certificate Customer Company: PFS-TECO Address: 11785 SE Hwy 212;...
Page 184 Calibration Certificate ID 072731-240-041621-ACC-USI Measurement Results Repeatability Test Load: 500 lb As Found As Found As Left As Left 500.00 lb 500.00 lb 500.00 lb 500.00 lb 500.02 lb 500.02 lb Standard 0.010 lb Deviation The "d" in the graph represents the readability of the range/interval in which the test was performed.
Page 185 Calibration Certificate ID 072731-240-041621-ACC-USI Error of Indication As Found Reference Value Indication Error of Indication Expanded Uncertainty 0 lb 0.00 lb 0.00 lb 2 ¹ 250 lb 250.00 lb 0.00 lb 500 lb 500.00 lb 0.00 lb 3 ¹ 750 lb 750.00 lb 0.00 lb 4 ¹...
Page 186 Calibration Certificate ID 072731-240-041621-ACC-USI Test Equipment All weights used for metrological testing are traceable to national or international standards. The weights were calibrated and certified by an accredited calibration laboratory. Weight Set 1: NIST NIST-F Weight Set No.: 182 50's & 25's Date of Issue: 25-Jun-2019 Certificate Number:...
Page 187 Calibration Certificate ID 072731-240-041621-ACC-USI Measurement Uncertainty of the Weighing Instrument in Use Stated is the expanded uncertainty with k=2 in use. The formula shall be used for the estimation of the uncertainty under consideration of the errors of indication. The value R represents the net load indication in the unit of measure of the device. Temperature coefficient for the evaluation of the measurement uncertainty in use: 10.0 ·...
Page 188 Attachment to Calibration Certificate: 072731-240-041621-ACC-USI Handbook 44 Tolerance Assessment Handbook 44 Tolerance Assessment (Acceptance) Assessment done without considering measurement uncertainty. The measurements from the attached calibration certificate were assessed against the Tolerances defined by NIST Handbook 44. The range of measurements for both Eccentricity and Repeatability (if performed) tests is assessed against Maintenance Tolerances. As Found As Left = Passed...
Page 189 Appendix E...
Page 190 United States Stove Company Quality Assurance plan is implemented. PFS-TECO is authorized and required to submit the results of all audits to United States Stove Company and the EPA Administrator within 30 days of the audit. The Audit report will identify any deviations from the United States Stove Company quality assurance plan and corrective actions that need to be taken to address each identified deficiency.
Page 191 EPA Quality Assurance Checksheet Approved By: Revision: 01 John Voorhees Page 1 of 1 Initial Release Date: 01/17/2017 Revision: 11/19/2020 Model: 5522 Series Inspection Date: *Refer to N:\Engineering\Production Released Dwgs and Serial: Manuals for most up to date Print Revision Level Inspector: EPA Quality Assurance Check Sheet Inspection frequency should be conducted at a rate of every 100 heaters produced...
Page 192 °  ...
Page 193 0.25 ISOMETRIC VIEW SCALE 1 / 2 HOLES DESCRIPTION SCALE SIZE GENERAL NOTES: © 2020 United States Stove Company UNITED STATES STOVE COMPANY TOLERANCES WELDMENT  .005" ALL RIGHTS RESERVED THE DATA CONTAINED HEREIN IS PROPRIETARY TO U. S. EXCEPT...
Page 194 SCALE 1 / 2 FORMED VIEW SCALE 1 / 1.5 HOLES DESCRIPTION SCALE SIZE GENERAL NOTES: © 2020 United States Stove Company UNITED STATES STOVE COMPANY TOLERANCES 12 GA. STAINLESS 1:1.5  .005" ALL RIGHTS RESERVED THE DATA CONTAINED HEREIN IS PROPRIETARY TO U. S.
Page 195 DESCRIPTION DATE INITIAL RELEASE 2/23/22 ISOEMTRIC VIEW SCALE 1 / 2  PITCH DESCRIPTION SCALE SIZE © 2022 United States Stove Company HOLES UNITED STATES STOVE COMPANY GENERAL NOTES: TOLERANCES PURCHASED 1:1.25  .005" ALL RIGHTS RESERVED EXCEPT ESTABLISHED 1869 THE DATA CONTAINED HEREIN IS PROPRIETARY TO U.

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