Yoshimura Street Series Manual

Yoshimura Street Series Manual

2000-2023 suzuki dr-z400s/sm rs-3 stainless steel slip-on

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5420 DANIELS STREET STE A, CHINO CA., 91710 · (800) 634-9166 · (909) 628-4722 · FAX (909) 591-2198
Suzuki DR-Z400S/SM
RS -3 Stainless Steel Slip-On
All Street Series systems are:
• Slip-on/Bolt-on applications that do not require tampering with the vehicle's emissions control system.
• CARB/EPA tail-pipe emissions compliant.
• Marked with appropriate EPA noise labels.
• Not tested for EPA new vehicle noise compliance.
You must know how to remove and replace your stock exhaust in order to install this product
otherwise have it installed by a professional mechanic. Keep all stock parts from your existing
system as some components may be necessary to install your new Yoshimura exhaust depending
on the application. Read through all instructions before beginning installation. Exhaust system can
be extremely hot. Let motorcycle cool down before beginning installation. Always wear hand and
eye protection and take precautionary measures to avoid injury.
NOTE: IN THE STATE OF CALIFORNIA, IT IS ILLEGAL TO MODIFY THE EMISSION CONTROL SYSTEM, WHICH INCLUDES THE CARBURETORS OF ANY VEHICLE.
RESEARCH&DEVELOPMENT OF AMERICA, INC.
www.yoshimura-rd.com
Street Series
Qualified Manufacturer Declared "Replacement Part "
2000~2023
2165600-SA
(SS/AL)

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Summary of Contents for Yoshimura Street Series

  • Page 1 Keep all stock parts from your existing system as some components may be necessary to install your new Yoshimura exhaust depending on the application. Read through all instructions before beginning installation. Exhaust system can be extremely hot.
  • Page 2: Installation Procedures

    4 Slide stock exhaust clamp over inlet of slip-on tail-pipe. (See Fig.3) 5 Remove stock chassis mount insert and insert from outside. (See Fig 4) 6 Install Yoshimura tail-pipe with muffler onto stock header. Fig. 2 7 Bolt tail-pipe to chassis mount using supplied bolt.
  • Page 3 Insert Spacer with flat 11 Re-install stock heat shield onto stock header and side facing out as shown Yoshimura tail-pipe using stock bolts and washers. Fig.4 12 It is recommended that the muffler and tail-pipe be wiped down with rubbing alcohol to remove oil and Fingerprints.
  • Page 4: Part List

    Part List: Page 4 #2165600-SA Parts Diagram DESCRIPTION PART # Yoshimura Slip-On Tail-pipe Stainless Steel 2165-142 8mm x 25mm Flange Head Bolt M8X25H Stainless Steel Muffler Clamp COS400S8ASD RS-3 Muffler Assembly 8mm x 85mm Socket Head Bolt M8X85 8mm Large Washer...
  • Page 5 4555 CARTER COURT, CHINO CALIF. 91710 · (800)634-9166 · (909)628-4722 · FACSIMILE (909)591-2198 www.yoshimura-rd.com T E C - S A S p a r k A r r e s t e r C l e a n i n g Information...
  • Page 6: Exhaust System Maintenance

    Dear Yoshimura Customer, Congratulations and thank you for purchasing a Yoshimura Exhaust System. Over six decades of experience in research and development, state of the art machinery, materials and craftsmanship of the highest quality all come together in a product of exceptional quality and performance—in other words, this is the best thing you can put on your bike.
  • Page 7 When you are performing periodic maintenance on your vehicle (like a tire change, or an oil change) you can remove your Yoshimura muffler from the vehicle and weigh it again.
  • Page 8 (found on header and tail-pipe components). 6. Also, feel free to ask through online e-mail at sales@yoshimura-rd.com, or fax your question/problems to (909) 591- 2198. To obtain technical information directly from Yoshimura, call (909) 628-4722.

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2165600-sa

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