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Summary of Contents for Malone PROCUT 3000 MP
- Page 1 Centre Pivot Mower PROCUT 3000 MP Operators Manual ENSURE ALL OPERATORS ARE FAMILIAR WITH THIS OPERATORS MANUAL, BEFORE USING THE MACHINE Issue: 002 Malone Farm Machinery Ballyglass, Claremorris, Co. Mayo, F12 AP11 Republic of Ireland www.malonefm.com...
- Page 2 Operator Manual –PROCUT 3000 MP BLANK PAGE...
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Page 3: Table Of Contents
Operator Manual –PROCUT 3000 MP 1. TABLE OF CONTENTS TABLE OF CONTENTS ..................3 GENERAL INFORMATION .................. 5 TECHNICAL DATA ....................6 DESCRIPTION ......................6 SAFETY INFORMATION ..................7 Transportation safety ......................7 SAFETY DECALS ....................8 PRE-OPERATION CHECKLIST ................. 10 OPERATING THE MACHINE ................ - Page 4 Operator Manual –PROCUT 3000 MP EC DECLARATION OF CONFORMITY Malone Farm Machinery Ballyglass, Claremorris, Co.Mayo F12 AP11 Republic of Ireland Declare under our sole responsibility that: The product (type): Centre Pivot Mower Product code: 3000 MP Serial No: Date: Manufactured by the above company Conforms to EU Engineering Regulations and other relevant EU guidelines.
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Page 5: General Information
This manual is an important part of your machine. It should remain with the machine if and when it is sold. If it is damaged or lost, you may contact your dealer, or Malone FarmMachinery company to get a replacement. -
Page 6: Technical Data
1 x Double action float control unit 4. DESCRIPTION The Malone Procut 3000MP mower is built exclusively for the intended use in the agriculture sector for the cutting of common grass and cereal crops. The cutting unit is hydraulically balanced using a hydraulic cylinder. The pressure exerted by... -
Page 7: Safety Information
Operator Manual –PROCUT 3000 MP 5. SAFETY INFORMATION In the interest of safety, it is important that great care is always adopted during the attachment, transportation, operation and maintenance of this machine. Both the owner and the operator of the machine should read and understand the following section to ensure the safety of themselves and all other persons who enter into the close proximity of these machines. -
Page 8: Safety Decals
Operator Manual –PROCUT 3000 MP 6. SAFETY DECALS Read the operator’s manual carefully before you operate the machine. This decal shows the grease points on the machine. Greasing is important for personal safety and maintaining a good mechanical condition of the machine. - Page 9 Operator Manual –PROCUT 3000 MP Risk from loose chippings – Keep a safe distance while the machine is in operation due to risk of fly objects/ debris coming from the cutting bar. Stop the tractor before maintenance – The tractor engine must ALWAYS be stopped before carrying out repairs or maintenance to the machine.
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Page 10: Pre-Operation Checklist
Operator Manual –PROCUT 3000 MP 7. PRE-OPERATION CHECKLIST It is important for both personal safety and maintaining the good mechanical condition of the mower that this checklist is followed. Grease every 20 hour of operation. Ensure the blades on the cutting bed are in good condition... -
Page 11: Operating The Machine
Operator Manual –PROCUT 3000 MP 8. OPERATING THE MACHINE Attaching to the tractor When connecting the tractor to the mower Ensure the tractor cannot roll. No one is standing between the tractor and attachment The mower is fitted with attaching points for category II. -
Page 12: Transport Into Working Position
Operator Manual –PROCUT 3000 MP Transport into working position The lower link arms will need to be around 80cm from the ground. Pull rope to release the locking lever Lower the cutting frame to the ground level. Release the locking lever rope... - Page 13 Operator Manual –PROCUT 3000 MP Open the floatation ram hydraulic lever to the open position Set the pressure on the gauge to approx 70 bar Shut off the floatation ram hydraulic lever to the closed position Turn on the PTO at 540 RPM and start cutting operation.
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Page 14: Maintenance And Lubrication
Operator Manual –PROCUT 3000 MP 9. MAINTENANCE AND LUBRICATION Check, and tighten (if required), all nuts, bolts and fixing’s after the first few hours of work and at regular intervals thereafter. Grease every 20 hours of operation. Good maintenance of a machine will ensure a safe working environment and long service life of the machine. -
Page 15: Cutter Bed
Operator Manual –PROCUT 3000 MP Cutterbar You will need a 8mm allen key to open the fill and drain plugs on the cutter bar. When draining the cutter bar oil from the bed pan, place the cutter bar on a elevated height on a secure stand at a tilt. -
Page 16: Storage
For cutting and a longer service life carefully check discs, blades and bolts daily. Replace worn or damaged blades and hardware immediately using only Malone recommended parts. Replace blades, bolts and nuts in pairs to maintain balance. Ensure the cutting edge of blades... -
Page 17: Malone Limited Warranty
The email or post submission of the pre-delivery inspection (PDI) form by the dealer (importer) is taken as evidence of the delivery of the machine to the original retail purchaser. This is compulsory, and is required to record the machine in the Malone warranty system. These conditions are subject to the following exceptions: ... - Page 18 All warranty labour charges. The warranty is dependent on the strict observance of the following: The machine has been put in service by the Malone dealer according to our instructions. The online pre-delivery inspection (PDI) form has been correctly completed by the dealer.
- Page 19 Operator Manual –PROCUT 3000 MP latest information that was available at the time of publication. Your mower may comprise improvements, features or options that are not covered in this manual.
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Page 20: Spare Parts Section
Operator Manual –PROCUT 3000 MP SPARE PARTS SECTION To be assured of the latest design improvements purchase your genuine replacements from the Original Equipment Manufacturer through your local Dealer. Always quote: Machine Type Serial Number Part Code ... - Page 21 Operator Manual –PROCUT 3000 MP...
- Page 22 Operator Manual –PROCUT 3000 MP PART NUMBER DESCRIPTION M6 WASHER (DIN 125A) BZP M12506 M10 WASHER (DIN 125A) BZP M12510 M12 WASHER (DIN 125A) BZP M12512 M16 WASHER (DIN 125A) BZP M12516 M10 LARGE FLAT WASHERS DIN 9021A M902110 M16 NORD-LOCK WASHER...
- Page 23 Operator Manual –PROCUT 3000 MP MCPMS0019 RETAINING RING MCPMS0021 FRICTION CLUTCH COVER MCPMS0029 LEG STAND MCPMS0044 QUICK FIT TOOL MCPMS0048 PTO GUARD HOLDER MCPNR0004 LEG STAND LOCK SPRING MDM3M0003 PANEL SPACER MPC20250 EF-054 Z BALL END MPC20255 GAS STRUT DFL.50.200.1200N...
- Page 24 Operator Manual –PROCUT 3000 MP...
- Page 25 Operator Manual –PROCUT 3000 MP PART NUMBER DESCRIPTION M12510 M10 WASHER (DIN 125A) BZP M12512 M12 WASHER (DIN 125A) BZP M98510 M10 NYLOCK NUT M98512 M12 NYLOCK NUT M9331030 M10 X 30MM DIN 933 M9331240 M12 X 40MM DIN 933...
- Page 26 Operator Manual –PROCUT 3000 MP...
- Page 27 Operator Manual –PROCUT 3000 MP NO PART NUMBER DESCRIPTION M12508 M8 WASHER (DIN 125A) BZP M12510 M10 WASHER (DIN 125A) BZP M98510 M10 NYLOCK NUT M98512 M12 NYLOCK NUT M98508 M8 NYLOCK NUT M9331030 M10 X 30MM DIN 933 M9331040...
- Page 28 Operator Manual –PROCUT 3000 MP...
- Page 29 Operator Manual –PROCUT 3000 MP NO PART NUMBER DESCRIPTION M12508 M8 WASHER (DIN 125A) BZP M12510 M10 WASHER (DIN 125A) BZP M98510 M10 NYLOCK NUT M98508 M8 NYLOCK NUT M9331040 M10 X 40MM DIN 933 M6030820 M8 X 20MM CUP BOLT...
- Page 30 Operator Manual –PROCUT 3000 MP...
- Page 31 Operator Manual –PROCUT 3000 MP NO PART NUMBER DESCRIPTION M0.420.7101.00 BOLT M10X20 M0.557.7101.00 COVER M12510 M10 WASHER (DIN 125A) BZP MNL12SP M12 NORD-LOCK WASHER MNLWM16 M16 NORD-LOCK WASHER M98510 M10 NYLOCK NUT M9331230 M12 X 30MM DIN 933 M9331630 M16 X 30MM DIN 933...
- Page 32 Operator Manual –PROCUT 3000 MP NO PART NUMBER DESCRIPTION M0.404.7101.00 SCREW M10X30 DCRT320 M0.404.7112.00 SCREW M10X19 DCRT320...
- Page 33 Operator Manual –PROCUT 3000 MP PLUG 3/8” GAS M0.404.7131.00 M0.404.7150.00 SPACER PLUG 3/8” GAS M0.404.7159.00 M0.567.0323.00 CUTTERBED+COVER M12510 M10 N/LOCK NUT M79911030 M10 X 30 COUNTERSINK SCREW M8.1.3.01864 BOLT M10X20 DCRT320 10.9 10 M8.1.3.01873 BOLT M10X55 DCRT320 10.9 11 M8.2.3.02222 LOCKNUT M10 DIN 980 WASHER 3/8”...
- Page 34 Operator Manual –PROCUT 3000 MP PART NUMBER DESCRIPTION M12514 M14 WASHER (DIN 125A) BZP M98514 M14 NYLOCK NUT M98516 M16 NYLOCK NUT M9331490 M14 X 90MM DIN 933 MTLWM16 M16 SPRINGWASHER MCPMF0015 BREAKAWAY WASHER MCPMM0003 BRAKE AWAY LOCK MCPMM0006 BREAKAWAY BUSH...
- Page 35 Operator Manual –PROCUT 3000 MP NO PART NUMBER DESCRIPTION M0.567.7177.00 HEX NUT M9.566.555.00 IDLE GEAR Z58 M3.5 KIT WITH 6309 BEARING M0.252.7510.00 SHIM 45.3 X 65.3 X 1.0 M0.567.7177.00 M8.1.2.02191 BOLT M20X30 12.9 DCRT320 NO PART NUMBER DESCRIPTION M9.566.522.00 SHEAR HUB KIT, 56 SERIES BED...
- Page 36 Operator Manual –PROCUT 3000 MP M0.567.7204.00 FLANGE PART NUMBER DESCRIPTION MPC20315 GLACIER BEARING - 303440 MCPMR0005 LIFT RAM HOSE 1.7M MCPMR0006 LIFT RAM HOSE - 2.1M MCPMR0009 LIFT RAM MPC20095 M8 GREASE NIPPPLE - STRIAGHT MPC20320 3/8 MM 1.5MM RESTRICTOR...
- Page 37 Operator Manual –PROCUT 3000 MP...
- Page 38 Operator Manual –PROCUT 3000 MP PART NUMBER DESCRIPTION ACCUMALOTOR BAND Ø96 MPC20325 MPC20330 1/4 MALE GAUGE ADAPTOR M69210820 M8 x 20 FLANGE BOLT (DIN 6921) MPC20145 3/8 SHUT OFF VALVE MPC20335 0.7L ACCUMALTOR @ 60BAR M031118011 M8 HEX RIVET NUT...
- Page 39 Operator Manual –PROCUT 3000 MP...
- Page 40 Operator Manual –PROCUT 3000 MP PART NUMBER DESCRIPTION M0.124.7101.00 PLATE M0.244.7500.00 SHIM KI 40.3X51.5 M0.259.7510.00 SHIM 35.3X48.0X1 M0.267.7109.00 KEY FOR FREE WHEEL M0.267.7110.00 SPRING M0.267.7500.00 SHIM KIT 69.0X79.9 M0.312.0301.00 CASING T-312 M0.312.1320.00 COVER M0.312.3005.00 SHAFT 1"3/8 Z6 M0.312.5200.00 PINION SHAFT Z12M4,58 M0.312.6007.00...
- Page 41 Operator Manual –PROCUT 3000 MP...
- Page 42 Operator Manual –PROCUT 3000 MP PART NUMBER DESCRIPTION M0.124.7101.00 PLATE M0.244.7500.00 SHIM KIT 40.3X51.5 M0.267.7500.00 SHIM KIT 69.0X79.9 M0.312.0301.00 CASING T-312 M0.312.1300.00 COVER M0.312.2000.00 SHAFT 1"3/8 Z6 M0.312.5203.00 PINION SHAFT Z15 M5.68 M0.312.6000.00 CROWN WHEEL Z29 M5.68 M8.0.1.00550 BALL BEARING 6208 M8.0.1.00871...
- Page 43 Operator Manual –PROCUT 3000 MP PART NUMBER DESCRIPTION PTO DRIVE SHAFT WITH GUARD, W2400-STC25-910- M698251 K90/4TF M113770 OUTER GUARD HALF M113771 INNER GUARD HALF M133836 ASGE-YOKE COMPLETE M135046 ASE-LOCK COMPLETE, SIZE B M608147 FRICTION CLUTCH K90 M=1500Nm M122078 CROSS AND BEARING KIT COMPLETE...
- Page 44 Operator Manual –PROCUT 3000 MP PART NUMBER DESCRIPTION M698252 PTO DRIVE SHAFT WITH GUARD M113826 OUTER GUARD HALF M113828 INNER GUARD HALF M041356 CLAMP YOKE COMPLETE HEXAGON BOLT DIN931 – M12X65 M020467 M010490 SELF-LOCKING HEXAGIN NUT DIN 985-M12 M122077 CROSS AND BEARING KIT COMPLETE...
- Page 45 Operator Manual –PROCUT 3000 MP Malone Farm Machinery Ballyglass, Claremorris Co. Mayo, Ireland. Tel +353 (0) 94 936 0500 WWW.MALONEFM.COM...
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